Embodiment
Fig. 1 is the structural representation of display panels one embodiment of the present invention.The agent structure of display panels comprises color membrane substrates 1 and the array base palte 2 that box is formed together panel, color membrane substrates 1 surface is provided with the color film light polarizing film 10 by chemogenic deposit or physical deposition, array base palte 2 surfaces are provided with the array light polarizing film 20 by chemogenic deposit or physical deposition, make color membrane substrates 1 and color film light polarizing film 10 thereof and array base palte 2 and array light polarizing film 20 thereof become light polarizing film and the incorporate display panels of the present invention of panel.
As shown in Figure 1, color film light polarizing film 10 comprises color film supporting layer 11, color film polarizing layer 12, color film antiglare layer 14 and the color film protective seam 15 of deposition successively at least; Color film supporting layer 11 is for the tri acetyl cellulose by chemogenic deposit or physical deposition or have the chemical substance of similar performance, and its thickness is 100~8000nm; Color film polarizing layer 12 is by containing of chemogenic deposit or physical deposition photosensitive substituting group polyvinyl alcohol (PVA) or the similar substance with photic orientation, and through purple light irradiation or UV-irradiation orientation process, its thickness is 100~50000nm; Color film antiglare layer 14 is that wherein the particulate radius of silicic acid anhydride is 0.5 μ m~2.5 μ m by the silicic acid anhydride of chemogenic deposit or physical deposition and the potpourri of acrylic resin, and the thickness of color film antiglare layer 14 is 100~8000nm; The thickness of color film protective seam 15 is 100~8000nm; Above-mentioned each layer deposits successively, and making the thickness of color film light polarizing film 10 is 100~80000nm, satisfies the need of work of display panels.
As shown in Figure 1, array light polarizing film 20 comprises array supporting layer 21, array polarizing layer 22, array antiglare layer 24 and the array protective seam 25 of deposition successively at least; Array supporting layer 21 is for the tri acetyl cellulose by chemogenic deposit or physical deposition or have the chemical substance of similar performance; Array polarizing layer 22 is by containing of chemogenic deposit or physical deposition photosensitive substituting group polyvinyl alcohol (PVA) or the similar substance with photic orientation, and through purple light irradiation or UV-irradiation orientation process, its thickness is 100~50000nm; Array antiglare layer 24 is that wherein the particulate radius of silicic acid anhydride is 0.5 μ m~2.5 μ m by the silicic acid anhydride of chemogenic deposit or physical deposition and the potpourri of acrylic resin, and the thickness of array antiglare layer 24 is 100~8000nm; The thickness of array protective seam 25 is 100~8000nm; Above-mentioned each layer deposits successively, and making the thickness of array light polarizing film 20 is 100~80000nm, satisfies the need of work of display panels.
Display panels of the present invention at prior art since light polarizing film production technology and attachment process bad cause influence technological deficiency such as the not high and production cost rising of display effect, yields, the incorporate novel liquid crystal display panel of a kind of light polarizing film and panel has been proposed, promptly deposit material respectively with polarizing properties on the surface of color membrane substrates and array base palte, light polarizing film and panel is integrated, reduce light polarizing film technology and attach bad that light polarizing film technology causes.Because of not needing technologies such as cementing agent and extension, can reduce the problem of aging of bonding agent, the generation of the bad phenomenon that the shrinkage phenomenon of polaroid and other reasons cause.The display quality and the yields of display panels can be improved on the one hand, the production cost of display panels can be reduced on the other hand.
Manufacture process below by display panels of the present invention further specifies technique scheme.
Fig. 2 a~Fig. 2 d is for forming the manufacturing synoptic diagram of color film light polarizing film on the color membrane substrates of the present invention.
Fig. 2 a is the synoptic diagram that forms color film supporting layer on the color membrane substrates; at first at the color film supporting layer 11 of color membrane substrates 1 surface deposition one deck; the chemical constitution of color film supporting layer 11 is tri acetyl cellulose or the chemical substance with similar performance; manufacturing process can be finished by technologies such as chemogenic deposit or physical depositions; process control condition requires to determine that the thickness of color film supporting layer 11 is 100~8000nm according to reality.The effect of color film supporting layer is that polarizing layer is not directly contacted with the color membrane substrates surface on the one hand, can guarantee to deposit the smooth and support polarizing layer in polarizing layer plane before on the other hand.
Fig. 2 b is the synoptic diagram that forms color film polarizing layer on the color membrane substrates, the color film polarizing layer 12 of deposition one deck on the color film supporting layer 11 that has deposited, the material of color film polarizing layer 12 is that the similar substance that contains photosensitive substituting group polyvinyl alcohol (PVA) or have photic orientation is arranged, the making of color film polarizing layer 12 can be finished by technologies such as chemogenic deposit or physical depositions, and process control condition requires to determine according to reality; By purple light irradiation or UV-irradiation orientation process, specifically shine light wavelength and choose according to actual needs afterwards, its illuminate condition determines that according to the actual needs of light polarizing film the thickness of color film polarizing layer 12 is 100~50000nm.Color film polarizing layer is the core of whole color film light polarizing film, and its effect is to make the light through polarizing layer obtain optical modulation, to obtain the source of parallel light along certain fixed-direction, the orientation of control light.
Fig. 2 c is the synoptic diagram that forms color film antiglare layer on the color membrane substrates, the color film antiglare layer 14 of deposition one deck on the color film polarizing layer 12 that has formed, the chemical substance of color film antiglare layer 14 is potpourris of silicic acid anhydride and acrylic resin, wherein the particulate radius of silicic acid anhydride material is 0.5 μ m~2.5 μ m, the making of color film antiglare layer 14 can be finished by technologies such as chemogenic deposit or physical depositions, process conditions control requires to determine that the thickness of color film antiglare layer 14 is 100~8000nm according to reality.The effect of color film antiglare layer is after making light transmission, can not produce diffraction of light and interference between particulate because of reflection of light in the interface and refraction, to avoid unnecessary painted.
Fig. 2 d is the synoptic diagram that forms color film protective seam on the color membrane substrates, the color film protective seam 15 of deposition one deck on the color film antiglare layer 14 that has deposited, and the thickness of color film protective seam 15 is 100~8000nm.Color film protective seam can guarantee that above-mentioned each layer do not contact with the external world on the one hand, prevents unnecessary reaction, can prevent the light polarizing film infringement that physical factor or mechanical reason cause on the other hand.
Shown in Fig. 2 a~Fig. 2 d in the flow process, all need carry out treatment process such as cleaning that prior art generally adopts, curing, thermal treatment after each technology is finished, thereby form the color film light polarizing film of the present invention.
Fig. 3 a~Fig. 3 d is for forming the manufacturing synoptic diagram of array light polarizing film on the array base palte of the present invention.
Fig. 3 a is the synoptic diagram that forms the array supporting layer on the array base palte; at first at array base palte 2 surface deposition one deck array supporting layers 21; the chemical constitution of array supporting layer 21 is tri acetyl cellulose or the chemical substance with similar performance; manufacturing process can be finished by technologies such as chemogenic deposit or physical depositions; process control condition requires to determine that the thickness of array supporting layer 21 is 100~8000nm according to reality.The effect of array supporting layer 21 is that polarizing layer is not directly contacted with the array base palte surface on the one hand, can guarantee to deposit the smooth and support polarizing layer in polarizing layer plane before on the other hand.
Fig. 3 b is the synoptic diagram that forms the array polarizing layer on the array base palte, deposition one deck array polarizing layer 22 on the array supporting layer 21 that has deposited, the material of array polarizing layer 22 is that the similar substance that contains photosensitive substituting group polyvinyl alcohol (PVA) or have photic orientation is arranged, the making of array polarizing layer 22 can be finished by technologies such as chemogenic deposit or physical depositions, and process control condition requires to determine according to reality; By purple light irradiation or UV-irradiation orientation process, specifically shine light wavelength and choose according to actual needs afterwards, its illuminate condition determines that according to the actual needs of light polarizing film the thickness of array polarizing layer 22 is 100~50000nm.The array polarizing layer is the core of whole array light polarizing film, and its effect is to make the light through polarizing layer obtain optical modulation, to obtain the source of parallel light along certain fixed-direction, the orientation of control light.
Fig. 3 c is the synoptic diagram that forms the array antiglare layer on the array base palte, deposition one deck array antiglare layer 24 on the array polarizing layer 22 that has formed, the chemical substance of array antiglare layer 24 is potpourris of silicic acid anhydride and acrylic resin, wherein the particulate radius of silicic acid anhydride material is 0.5 μ m~2.5 μ m, the making of array antiglare layer 24 can be finished by technologies such as chemogenic deposit or physical depositions, process conditions control requires to determine that the thickness of array antiglare layer 24 is 100~8000nm according to reality.The effect of array antiglare layer is after making light transmission, can not produce diffraction of light and interference between particulate because of reflection of light in the interface and refraction, to avoid unnecessary painted.
Fig. 3 d is the synoptic diagram that forms the array protective seam on the array base palte, deposition one deck array protective seam 25 on the array antiglare layer 24 that has deposited, and the thickness of array protective seam 25 is 100~8000nm.The array protective seam can guarantee that above-mentioned each layer do not contact with the external world on the one hand, prevents unnecessary reaction, can prevent the light polarizing film infringement that physical factor or mechanical reason cause on the other hand.
Shown in Fig. 3 a~Fig. 3 d in the flow process, all need carry out treatment process such as cleaning that prior art generally adopts, curing, thermal treatment after each technology is finished, thereby form array light polarizing film of the present invention.
From said process as can be seen, the making of light polarizing film is first deposition polarizing layer on array base palte and the array base palte, obtains needed polarizing properties by photic orientation then, like this can more accurate control light polarizing film to the polarisation of light phenomenon.Simultaneously have only four layers in the structure, saved a lot of unnecessary layers that see through, can strengthen the transmitance of light, optical properties such as the light intensity of display panels and corresponding contrast are all had in various degree raising.
Fig. 4 is the structural representation of another embodiment of display panels of the present invention, with embodiment illustrated in fig. 1 different be, present embodiment also is provided with color film low reflection layer 13 between color film polarizing layer 12 and color film antiglare layer 14, also be provided with array low reflection layer 23 between array polarizing layer 22 and array antiglare layer 24, its thickness is 100~8000nm.Present embodiment is provided with low reflection layer can lower the interface to the reflection of light effect, to improve the transmitance of light.
Fig. 5 is the process flow diagram of the manufacture method of display panels of the present invention, is specially:
Step 1, color membrane substrates is become panel with array base palte to box-like;
Step 2, on described color membrane substrates and array base palte surface, deposit light polarizing film respectively.
At prior art since light polarizing film production technology and attachment process bad cause influence technological deficiency such as the not high and production cost rising of display effect, yields, the present invention proposes the manufacture method of a kind of light polarizing film and the incorporate display panels of panel, surface at color membrane substrates and array base palte deposits the material with polarizing properties respectively, light polarizing film and panel is integrated, reduce light polarizing film technology and attach bad that light polarizing film technology causes.Because of not needing technologies such as cementing agent and extension, can reduce the problem of aging of bonding agent, the generation of the bad phenomenon that the shrinkage phenomenon of polaroid and other reasons cause.The display quality and the yields of display panels can be improved on the one hand, the production cost of display panels can be reduced on the other hand.
Particularly, depositing light polarizing film on described color membrane substrates and array base palte surface respectively can be to handle color membrane substrates earlier, also can be to handle array base palte earlier, can also be to handle color membrane substrates and array base palte simultaneously.The flow process of wherein handling color membrane substrates earlier is: deposit light polarizing film on the color membrane substrates surface; The panel upset or the turnback of inclining; On the array base palte surface, deposit light polarizing film.The flow process of handling array base palte earlier is: deposit light polarizing film on the array base palte surface; The panel upset or the turnback of inclining; On the color membrane substrates surface, deposit light polarizing film.
Fig. 6 is the present invention deposits light polarizing film on the color membrane substrates surface process flow diagram, is specially:
Step 211, at color membrane substrates surface deposition one deck supporting layer;
Step 212, on described supporting layer deposition one deck polarizing layer, and carry out purple light irradiation or UV-irradiation orientation process;
Step 213, on described polarizing layer deposition one deck antiglare layer;
Step 214, on described antiglare layer, deposit layer protective layer.
In the step 211; the chemical constitution of supporting layer is tri acetyl cellulose or the chemical substance with similar performance; manufacturing process can be finished by technologies such as chemogenic deposit or physical depositions, and process control condition requires to determine that the thickness of deposition is 100~8000nm according to reality.The effect of supporting layer is that polarizing layer is not directly contacted with the color membrane substrates surface on the one hand, can guarantee to deposit the smooth and support polarizing layer in polarizing layer plane before on the other hand.
In the step 212, the polarizing layer material is that the similar substance that contains photosensitive substituting group polyvinyl alcohol (PVA) or have photic orientation is arranged, and the making of polarizing layer can be finished by technologies such as chemogenic deposit or physical depositions, and process control condition requires to determine according to reality; By purple light irradiation or UV-irradiation orientation process, specifically shine light wavelength and choose according to actual needs afterwards, its illuminate condition determines that according to the actual needs of light polarizing film the thickness of deposition is 100~50000nm; Polarizing layer is the core of whole light polarizing film, and its effect is to make the light through polarizing layer obtain optical modulation, to obtain the source of parallel light along certain fixed-direction, the orientation of control light.
In the step 213, the chemical substance of antiglare layer is the potpourri of silicic acid anhydride and acrylic resin, wherein the particulate radius of silicic acid anhydride material is 0.5 μ m~2.5 μ m, the making of antiglare layer can be finished by technologies such as chemogenic deposit or physical depositions, process conditions control requires to determine that the thickness of deposition is 100~8000nm according to reality.The effect of antiglare layer is after making light transmission, can not produce diffraction of light and interference between particulate because of reflection of light in the interface and refraction, to avoid unnecessary painted.
In the step 214, the thickness of protective seam is 100~8000nm.Protective seam can guarantee that above-mentioned each layer do not contact with the external world on the one hand, prevents unnecessary reaction, can prevent the light polarizing film infringement that physical factor or mechanical reason cause on the other hand.
On the technique scheme basis, can also increase the step of deposition low reflection layer between step 212~step 213, low reflection layer is set can lowers the interface, to improve the transmitance of light the reflection of light effect.In step 211~step 214, all need carry out treatment process such as cleaning that prior art generally adopts, curing, thermal treatment after each step is finished, thereby form the color film light polarizing film of the present invention.
Fig. 7 is the present invention deposits light polarizing film on the array base palte surface process flow diagram, is specially:
Step 221, at array base palte surface deposition one deck supporting layer;
Step 222, on described supporting layer deposition one deck polarizing layer, and carry out purple light irradiation or UV-irradiation orientation process;
Step 223, on described polarizing layer deposition one deck antiglare layer;
Step 224, on described antiglare layer, deposit layer protective layer.
In the step 221; the chemical constitution of supporting layer is tri acetyl cellulose or the chemical substance with similar performance; manufacturing process can be finished by technologies such as chemogenic deposit or physical depositions, and process control condition requires to determine that the thickness of deposition is 100~8000nm according to reality.The effect of supporting layer is that polarizing layer is not directly contacted with the array base palte surface on the one hand, can guarantee to deposit the smooth and support polarizing layer in polarizing layer plane before on the other hand.
In the step 222, the polarizing layer material is that the similar substance that contains photosensitive substituting group polyvinyl alcohol (PVA) or have photic orientation is arranged, and the making of polarizing layer can be finished by technologies such as chemogenic deposit or physical depositions, and process control condition requires to determine according to reality; By purple light irradiation or UV-irradiation orientation process, specifically shine light wavelength and choose according to actual needs afterwards, its illuminate condition determines that according to the actual needs of light polarizing film the thickness of deposition is 100~50000nm; Polarizing layer is the core of whole light polarizing film, and its effect is to make the light through polarizing layer obtain optical modulation, to obtain the source of parallel light along certain fixed-direction, the orientation of control light.
In the step 223, the chemical substance of antiglare layer is the potpourri of silicic acid anhydride and acrylic resin, wherein the particulate radius of silicic acid anhydride material is 0.5 μ m~2.5 μ m, the making of antiglare layer can be finished by technologies such as chemogenic deposit or physical depositions, process conditions control requires to determine that the thickness of deposition is 100~8000nm according to reality.The effect of antiglare layer is after making light transmission, can not produce diffraction of light and interference between particulate because of reflection of light in the interface and refraction, to avoid unnecessary painted.
In the step 224, the thickness of protective seam is 100~8000nm.Protective seam can guarantee that above-mentioned each layer do not contact with the external world on the one hand, prevents unnecessary reaction, can prevent the light polarizing film infringement that physical factor or mechanical reason cause on the other hand.
On the technique scheme basis, can also increase the step of deposition low reflection layer between step 222~step 223, low reflection layer is set can lowers the interface, to improve the transmitance of light the reflection of light effect.In step 221~step 224, all need carry out treatment process such as cleaning that prior art generally adopts, curing, thermal treatment after each step is finished, thereby form array light polarizing film of the present invention.
Fig. 8 is the process flow diagram of the present invention's while in color membrane substrates and array base palte surface deposition light polarizing film, is specially:
Step 231, at color membrane substrates surface deposition one deck supporting layer, the panel upset or the turnback of inclining are at array base palte surface deposition one deck supporting layer;
Step 232, panel upset or the turnback of inclining, deposition one deck polarizing layer on the supporting layer of described color membrane substrates, and carry out purple light irradiation or UV-irradiation orientation process, the panel upset or the turnback of inclining, deposition one deck polarizing layer on the supporting layer of described array base palte, and carry out purple light irradiation or UV-irradiation orientation process;
Step 233, panel upset or the turnback of inclining, deposition one deck antiglare layer on the polarizing layer of described color membrane substrates, the panel upset or the turnback of inclining, deposition one deck antiglare layer on the polarizing layer of described array base palte;
Step 234, panel upset or the turnback of inclining deposit layer protective layer on the antiglare layer of described color membrane substrates, the panel upset or the turnback of inclining deposit layer protective layer on the antiglare layer of described array base palte.
On the technique scheme basis, can also increase the step of deposition low reflection layer between step 232~step 233.In step 231~step 234, all need carry out treatment process such as cleaning that prior art generally adopts, curing, thermal treatment after each step is finished, thereby form array light polarizing film of the present invention.Layers of material and parameter and Fig. 6 in the above-mentioned steps, scheme shown in Figure 7 are identical, repeat no more.
On the technical scheme shown in Figure 8 basis, simultaneously also there is various deformation at color membrane substrates and array base palte surface deposition light polarizing film, for example carry out the array base palte deposition earlier, carrying out the equivalent that color membrane substrates deposits, and for example reduce equivalent of upset number of times or the like.
Carry out the array base palte deposition earlier, be specially in the flow process of carrying out the color membrane substrates deposition:
Step 241, at array base palte surface deposition one deck supporting layer, the panel upset or the turnback of inclining are at color membrane substrates surface deposition one deck supporting layer;
Step 242, panel upset or the turnback of inclining, deposition one deck polarizing layer on the supporting layer of described array base palte, and carry out purple light irradiation or UV-irradiation orientation process, the panel upset or the turnback of inclining, deposition one deck polarizing layer on the supporting layer of described color membrane substrates, and carry out purple light irradiation or UV-irradiation orientation process;
Step 243, panel upset or the turnback of inclining, deposition one deck low reflection layer on the polarizing layer of described array base palte, the panel upset or the turnback of inclining, deposition one deck low reflection layer on the polarizing layer of described color membrane substrates;
Step 244, panel upset or the turnback of inclining, deposition one deck antiglare layer on the low reflection layer of described array base palte, the panel upset or the turnback of inclining, deposition one deck antiglare layer on the low reflection layer of described color membrane substrates;
Step 245, panel upset or the turnback of inclining deposit layer protective layer on the antiglare layer of described array base palte, the panel upset or the turnback of inclining deposit layer protective layer on the antiglare layer of described color membrane substrates.
The deposition flow process that reduces the upset number of times is specially:
Step 251, at color membrane substrates surface deposition one deck supporting layer, the panel upset or the turnback of inclining are at array base palte surface deposition one deck supporting layer;
Step 252, on the supporting layer of described array base palte deposition one deck polarizing layer, and carry out purple light irradiation or UV-irradiation orientation process, the panel upset or the turnback of inclining, deposition one deck polarizing layer on the supporting layer of described color membrane substrates, and carry out purple light irradiation or UV-irradiation orientation process;
Step 253, on the polarizing layer of described color membrane substrates deposition one deck low reflection layer, the panel upset or the turnback of inclining, deposition one deck low reflection layer on the polarizing layer of described array base palte;
Step 254, on the low reflection layer of described array base palte deposition one deck antiglare layer, the panel upset or the turnback of inclining, deposition one deck antiglare layer on the low reflection layer of described color membrane substrates;
Step 255, deposit layer protective layer on the antiglare layer of described color membrane substrates, the panel upset or the turnback of inclining deposit layer protective layer on the antiglare layer of described array base palte.
In the technique scheme of the present invention, plasma reinforced chemical vapour deposition (PECVD) or the preparation of other technology are all directly adopted in the making of light polarizing film on array base palte and the array base palte, the stretching and the adhesion technique that do not need into traditional light polarizing film to make, can reduce the contraction and the catabiosis of light polarizing film like this, also do not need adhesive agent in addition, the buckling problem that can attach and other relevant issues take place like this.To make be by deposition polarizing layer earlier to light polarizing film in addition, obtains needed polarizing properties by photic orientation then, like this can more accurate control light polarizing film to the polarisation of light phenomenon.In making light polarizing film, saved a lot of unnecessary layers that see through, can strengthen the transmitance of light, optical properties such as the light intensity of display panels and corresponding contrast have all been had in various degree raising.
It should be noted that at last: above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not break away from the spirit and scope of technical solution of the present invention.