Cleaning photographic film method and equipment thereof
Technical field
The present invention relates to a kind of cleaning photographic film method and equipment thereof.
Background technology
Photosensitive material is produced the sheet base and is produced the preceding whole process of coating from packing, dispatch from the factory, being transported to, and is to carry out in clean environment that can't be airtight.Sheet base production process batch the packing link, can produce friction, cause the existence of static, thereby have ready conditions and chance absorption environment in tiny dust, cause very big influence for the coating quality of production.The movie film of high-amplification-factor particularly, fine dirt pits will become a blotch in screen.If do not eliminate dust, dust with static, also can increase the adsorption capacity of static in fortune sheet process, constantly adsorb dust, increase the quantity and the granularity of dust, directly influence the cleannes of emulsion, and produce crawling or the emulsion coating shortcoming that influences product quality such as not firm.Existing cleaning device as the cleaning device of West Germany's import, can produce secondary pollution, and needs frequent the replacing embathe clearer, the static eraser of supporting large-scale costliness, and also cleaning is thorough inadequately, the investment cost height, and service life is shorter.
Summary of the invention
The objective of the invention is prior art is improved, a kind of cleaning photographic film method and equipment thereof be provided, can effectively eliminate dust and static, simple in structure, be easy to realize, cost is low, the technical scheme of employing is as follows:
Cleaning photographic film method of the present invention is characterized in that: may further comprise the steps:
(1) eliminates base front static;
(2) stroke with the High Voltage wind, eliminate base front dust, and will filter with the air of dust;
(3) conversion is unilateral, eliminates the static at the base back side;
(4) stroke with the High Voltage wind, eliminate base back side dust, and will filter with the air of dust.
Above-mentioned steps also comprises carries out purified treatment with the air after filtering, and obtains pure air, is used for high wind once more to brush, and air can recycle like this, can not influence the effect of dedusting, does not also pollute the environment.
The blast P of described high pressure high wind is 6000Pa, and air quantity H is 5000m/h, about 24 ± 1 ℃ of wind-warm syndrome, and rheumatism is 6 ± 5%, air purity is 5000 grades.
A kind of cleaning photographic film equipment, it is characterized in that: comprise two cover static erasers, two cover cleaning device and three guide card rollers, be followed successively by the first guide card roller, first static eraser, first cleaning device, second static eraser, second cleaning device, the second guide card roller and the 3rd guide card roller by the sequence of motion of film.
Described first cleaning device comprises fuselage, is located at first air blowing chamber, first induction chamber and first clearer in the fuselage, first air blowing chamber, first induction chamber form dedusting area, cover first clearer, first air blowing chamber is positioned at top, first clearer left side, first induction chamber is positioned at below, first clearer left side, first air blowing chamber is provided with the seam of blowing towards the wall of first clearer, and first induction chamber is provided with suction slot towards the wall of first clearer.The purification high-pressure blast blows out from the air blowing seam of first air blowing chamber, and the dust that sticks to the film front is blown off, and sucks first induction chamber from suction slot then.
Described second cleaning device comprises fuselage, is located at second air blowing chamber, second induction chamber and second clearer in the fuselage, second air blowing chamber, second induction chamber form dedusting area, cover second clearer, second air blowing chamber is positioned at top, the second clearer right side, second induction chamber is positioned at below, the second clearer right side, second air blowing chamber is provided with the seam of blowing towards the wall of second clearer, and second induction chamber is provided with suction slot towards the wall of second clearer.The purification high-pressure blast blows out from the air blowing seam of second air blowing chamber, and the dust that sticks to the film back side is blown off, and sucks second induction chamber from suction slot then.
Described cleaning photographic film equipment also comprises air treatment system, and air treatment system comprises filter collector, blower fan, air processing machine, gas-liquid separator and plenum chamber successively.Because each equipment all is prior art, so do not add to describe.
This system can be the circulatory system repeatedly, and the power of system, air-conditioning, purification etc. are supporting can adopt automatic control.
Introduce operation principle below:
Film is eliminated the static in film front earlier by the first guide card roller by first static eraser, walk around first clearer then.First clearer is covered by first air blowing chamber and first induction chamber, the purification high-pressure blast that the process air processing machine was handled blows out from the air blowing seam of first air blowing chamber, the dust that sticks to the film front is blown off, the dust that comes off is sucked by first induction chamber, enters then to recycle after air processing machine is handled.
After the positive cleaning of film, the film back side is eliminated the static at the film back side by second static eraser, walk around second clearer then, second clearer is covered by second air blowing chamber and second induction chamber, the purification high-pressure blast that the process air processing machine was handled blows out from the air blowing seam of second air blowing chamber, the dust that sticks to the film back side is blown off, and the dust that comes off is sucked by second induction chamber, enters then to recycle after air processing machine is handled.
The present invention's beneficial effect against existing technologies is, do not produce secondary pollution, need not frequently change and embathe clearer, static eraser that need not supporting costliness, and cleaning is thoroughly, and effect is obvious, management and easy to use, investment cost is lacked than import equipment, and long service life is as long as coating quality can be guaranteed and improve to the periodic replacement filter just.
Description of drawings
Fig. 1 is the schematic block diagram of preferred embodiment of the present invention cleaning photographic film method;
Fig. 2 is the structural representation of preferred embodiment cleaning photographic film equipment shown in Figure 1;
Fig. 3 is the structural representation of the air treatment system of preferred embodiment cleaning photographic film equipment shown in Figure 1.
The specific embodiment
As shown in Figure 1, the cleaning photographic film method in this preferred embodiment may further comprise the steps:
(1) eliminates base front static;
(2) stroke with the High Voltage wind, eliminate base front dust, and will filter with the air of dust;
(3) air after will filtering carries out purified treatment, obtains pure air, is used for high wind once more to brush;
(4) conversion is unilateral, eliminates the static at the base back side;
(5) stroke with the High Voltage wind, eliminate base back side dust, and will filter with the air of dust;
(6) air after will filtering carries out purified treatment, obtains pure air, is used for high wind once more to brush.
The blast P of described high pressure high wind is 6000Pa, and air quantity H is 5000m/h, about 24 ℃ of wind-warm syndrome, and rheumatism is 60%, air purity is 5000 grades.
Shown in Fig. 2,3, described cleaning photographic film equipment comprises two cover static erasers, two cover cleaning device and three guide card rollers, is followed successively by the first guide card roller 1, first static eraser 29, first cleaning device, second static eraser 30, second cleaning device, the second guide card roller 19 and the 3rd guide card roller 20 by the sequence of motion of film.
Described first cleaning device comprises fuselage 2, is located at first air blowing chamber 6, first induction chamber 3 and first clearer 9 in the fuselage 2, first air blowing chamber 6, first induction chamber 3 form dedusting area, cover first clearer 9, first air blowing chamber 6 is positioned at top, first clearer, 9 left sides, first induction chamber 3 is positioned at below, first clearer, 9 left sides, first air blowing chamber 6 is provided with seam 8, the first induction chambers 3 of blowing towards the wall of first clearer 9 and is provided with suction slot 5 towards the wall of first clearer 9.The purification high-pressure blast blows out from the air blowing seam 8 of first air blowing chamber 6, and the dust that sticks to film 10 fronts is blown off, and sucks first induction chamber 3 from suction slot 5 then.
Described second cleaning device comprises fuselage 11, is located at second air blowing chamber 15, second induction chamber 12 and second clearer 18 in the fuselage 11, second air blowing chamber 15, second induction chamber 12 form dedusting area, cover second clearer 18, second air blowing chamber 15 is positioned at top, second clearer, 18 right sides, second induction chamber 12 is positioned at below, second clearer, 18 right sides, second air blowing chamber 15 is provided with seam 17, the second induction chambers 12 of blowing towards the wall of second clearer 18 and is provided with suction slot 14 towards the wall of second clearer 18.The purification high-pressure blast blows out from the air blowing seam 17 of second air blowing chamber 15, and the dust that sticks to film 10 back sides is blown off, and sucks second induction chamber 12 from suction slot 14 then.
Described cleaning photographic film equipment also comprises air treatment system, comprises filter collector 21, blower fan 22, air processing machine 24, gas-liquid separator 26 and plenum chamber 27 successively.In addition, also be provided with Pressure gauge 23, thermometer 25, Pressure gauge 28.Because each equipment all is prior art, so do not add to describe.
This system can be the circulatory system repeatedly, and the power of system, air-conditioning, purification etc. are supporting can adopt automatic control.
Introduce operation principle below:
Film 10 is eliminated the static in film 10 fronts by first static eraser 29 earlier by the first guide card roller 1, walks around first clearer 9 then.First clearer 9 is covered by first air blowing chamber 6 and first induction chamber 3, the purification high-pressure blast that process air processing machine 24 was handled blows out from the air blowing seam 8 of first air blowing chamber 6, the dust that sticks to film 10 fronts is blown off, the dust that comes off is sucked by first induction chamber 3, enters then to recycle after air processing machine 24 is handled.
After the film 10 positive cleanings, the static at film 10 back sides is eliminated by second static eraser 30 in film 10 back sides, walk around second clearer 18 then, second clearer 18 is covered by second air blowing chamber 15 and second induction chamber 12, the purification high-pressure blast that process air processing machine 24 was handled blows out from the air blowing seam 17 of second air blowing chamber 15, the dust that sticks to film 10 back sides is blown off, and the dust that comes off is sucked by second induction chamber 12, enters the air place then and more recycles after machine 24 processing.
The above is preferred embodiment of the present invention only, is not to be used for limiting practical range of the present invention; Be all equivalents of being done according to claim scope of the present invention, be claim scope of the present invention and cover.