CN100582683C - Container vehicle double box separate weighing method - Google Patents
Container vehicle double box separate weighing method Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种集装箱车辆运载双箱的分箱计重方法,属于集装箱货车运载集装箱的计重领域。The invention relates to a box-divided weighing method for container vehicles carrying double boxes, and belongs to the field of weighing containers carried by container trucks.
背景技术 Background technique
汽车衡作为计量设备主要称重运输货物车辆的皮重和毛重以进一步得到运载货物的净重,已广泛地应用于港口货物的计重。对于运输集装箱的车辆,净重为装载了货物的集装箱总重,即货物重量加集装箱空箱重量。目前各大港口对集装箱的称重主要用汽车衡来获得集装箱的总重,随着运输业的发展,一辆集装箱车装载一只集装箱已不能满足物流的需要,有时一车装载两只集装箱。因此在集装箱车辆运载一只集装箱时,可通过汽车衡称来判别集装箱的重量。但对于集装箱货车上同时装有两只集装箱时,只能通过专用吊装秤,将其中之一只的集装箱吊起后对其称重,或通过吊具将其中之一的集装箱放置在专用的称重装置对其称重,不仅造成称重误差较大,而且还影响装运效率。因此目前对于集装箱货车运载两只集装箱时,汽车衡是无法判别每只集装箱实物的重量。As a measuring device, the truck scale mainly weighs the tare weight and gross weight of the transporting goods vehicles to further obtain the net weight of the carrying goods, and has been widely used in the weighing of port goods. For vehicles transporting containers, the net weight is the total weight of the loaded container, that is, the weight of the cargo plus the weight of the empty container. At present, truck scales are mainly used to weigh containers in major ports to obtain the total weight of containers. With the development of the transportation industry, one container truck loading one container can no longer meet the needs of logistics, and sometimes one truck loads two containers. Therefore, when a container vehicle carries a container, the weight of the container can be judged by the truck scale. However, when there are two containers on the container truck at the same time, only one of the containers can be hoisted and weighed by a special hoisting scale, or one of the containers can be placed on a special weighing scale by a spreader. The weighing device weighs it, which not only causes a large weighing error, but also affects the shipping efficiency. Therefore, when two containers are carried by a container truck at present, the truck scale cannot distinguish the weight of each container.
发明内容 Contents of the invention
本发明的发明目的是提供一种当载有两只集装箱的货车停在汽车衡上,就能分别判别每只集装箱重量的集装箱车辆运载双箱的分箱计重方法。The purpose of the present invention is to provide a method for weighing the weight of each container when the truck carrying two containers is parked on the truck scale.
本发明为达到上述目的的技术方案是:一种集装箱车辆运载双箱的分箱计重方法,其特征在于:The technical solution of the present invention to achieve the above object is: a method for weighing the weight of the double box carried by the container vehicle, which is characterized in that:
(1)、存储各车型挂车前轴与中轴的轴距C12、中轴与后轴之间的轴距C23、挂车中心销与中轴之间的距离l″、空车重量T、空车状态下的前轴轴重P1′、中轴轴重P2′、后轴轴重P3′,挂车车架与水平轴线的角度θ以及集装箱长度L′的数据参数;(1) Store the wheelbase C 12 between the front axle and the central axle of each model trailer, the wheelbase C 23 between the central axle and the rear axle, the distance l″ between the center pin of the trailer and the central axle, the empty weight T, The data parameters of front axle load P 1 ′, center axle load P 2 ′, rear axle load P 3 ′, angle θ between the trailer frame and the horizontal axis and container length L′ in the empty state;
(2)、建立集装箱沿其长度方向的货物重心l的数学模型
(3)、将载有实物的两只集装箱的挂车驶入汽车衡上,并将挂车的前轴、中轴和后轴分别置于汽车衡的三个独立单元秤上,分别记录静态重车状态下的满车重量W以及前轴轴重P1、中轴轴重P2和后轴轴重P3的数据,计算得到货物总重G=W-T;(3) Drive the trailer of the two containers carrying the real object onto the truck scale, and place the front axle, middle axle and rear axle of the trailer on the three independent unit scales of the truck scale respectively, and record the static heavy truck respectively According to the data of the full vehicle weight W and the front axle load P 1 , the middle axle load P 2 and the rear axle load P 3 in the state, the total weight of the cargo is calculated as G=WT;
(4)、计算得到集装箱沿其长度方向的货物重心l、前集装箱重量G1和后集装箱重量G2,输出前集装箱重量G1、后集装箱重量G2、各轴重及货物总重。(4) Calculate the center of gravity l of the container along its length, the weight of the front container G 1 and the weight of the rear container G 2 , and output the weight of the front container G 1 , the weight of the rear container G 2 , the weight of each axle and the total weight of the cargo.
本发明建立了集装箱沿长度方向的货物重心平衡方程,当重载车辆的前轴、中轴和后轴分别停在汽车衡的三个独立的单元秤上称重时,即可得出两集装箱重量。本发明重车集装箱的车辆只要一次静态停放在汽车衡上,就可分别测量各轴重、总重以及两集装箱的各自重量,操作非常方便,不仅能保证称重的精度,而且也不会影响装运效率。本发明由于能快速得到两集装箱的重量,因此能对港口的装船配载管理、装船吊装时的吊具安全提供保障。The invention establishes the balance equation of the center of gravity of the container along the length direction. When the front axle, the middle axle and the rear axle of the heavy-duty vehicle are respectively parked on three independent unit scales of the truck scale for weighing, two container weights can be obtained. weight. As long as the vehicle of the heavy-duty container in the present invention is statically parked on the truck scale once, the weight of each axle, the total weight and the respective weights of the two containers can be measured respectively. Shipping efficiency. Because the present invention can quickly obtain the weight of two containers, it can provide guarantee for the management of loading and stowage at the port and the safety of the spreader during loading and hoisting.
附图说明 Description of drawings
下面结合附图对本发明的实施例作进一步的详细描述。Embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings.
图1是挂车没有安装集装箱的状态图。Fig. 1 is a state diagram of a trailer without a container installed.
图2是挂车重载状态下装有两只集装箱的状态图。Fig. 2 is a state diagram of two containers being housed under the heavy load state of the trailer.
具体实施方式 Detailed ways
本发明的集装箱车辆运载双箱的分箱计重方法,在数据库内存储各车型的挂车前轴与中轴的轴距C12以及中轴与后轴之间的轴距C23、挂车中心销与中轴之间的距离l″、空车重量T、空车状态下的前轴轴重P1′、中轴轴重P2′、后轴轴重P3′、挂车车架与水平轴线的角度θ以及集装箱长度L′的数据参数,见图1、2所示,如三菱(FV415HRLDUM)、VOLVO380(FM126X4)、东风(EQ4243V)、奥龙(ZZ43226M294)或斯太尔(CQ4322BM294)等车型的数据参数备用。In the method for weighting of container vehicles carrying double boxes according to the present invention, the wheelbase C 12 between the front axle and the center axle of the trailer of each model, the wheelbase C 23 between the center axle and the rear axle, and the center pin of the trailer are stored in the database. Distance l″ from the center axle, empty weight T, front axle weight P 1 ′, middle axle weight P 2 ′, rear axle weight P 3 ′, trailer frame and horizontal axis The angle θ of the container and the data parameters of the container length L′ are shown in Figures 1 and 2, such as Mitsubishi (FV415HRLDUM), VOLVO380 (FM126X4), Dongfeng (EQ4243V), Aolong (ZZ43226M294) or Steyr (CQ4322BM294) and other models The data parameters are spared.
建立集装箱沿其长度方向的货物重心l的数学模型
将载有实物的两只集装箱的挂车驶入汽车衡上,并将挂车的前轴、中轴和后轴分别置于汽车衡的三个独立单元秤上,分别记录静态重车状态下的满车重量W以及前轴轴重P1、中轴轴重P2和后轴轴重P3的数据,计算得到货物总重G=W-T,通过上述的数据计算得到集装箱沿其长度方向的货物重心l以及前集装箱重量G1和后集装箱重量G2,输出前集装箱重量G1和后集装箱重量G2。Drive the trailer with two containers loaded with real objects onto the truck scale, and place the front axle, middle axle and rear axle of the trailer on the three independent unit scales of the truck scale respectively, and record the full load under the static heavy truck state respectively. From the data of vehicle weight W, front axle load P 1 , middle axle load P 2 , and rear axle load P 3 , the total cargo weight G=WT is calculated, and the center of gravity of the container along its length is calculated through the above data. l and the weight of the front container G 1 and the weight of the rear container G 2 , output the weight of the front container G 1 and the weight of the rear container G 2 .
本发明集装箱沿其长度方向的货物重心无需修正时,该修正系数δ为零。该修正系数δ可通过挂车前轴与中轴之间的轴距C12以及空车的前轴轴重P1′和重车的前轴轴重P1进行修正,其数学表达式为:
该修正系数δ还可通过挂车前轴与中轴之间的轴距C12以及空车的前轴轴重P1′和中轴轴重P2′以及重载的前轴轴重P1和中轴轴重P2对集装箱的货物重心l进行修正,数学表达式
实施例1Example 1
选用奥龙ZZ43226M294、三菱FV415HRLDUM和东风EQ4243V集装箱车辆。Choose Aolong ZZ43226M294, Mitsubishi FV415HRLDUM and Dongfeng EQ4243V container vehicles.
将奥龙ZZ43226M294、三菱FV415HRLDUM和东风EQ4243V的集装箱挂车前轴与中轴的轴距C12以及中轴与后轴之间的轴距C23、挂车中心销与中轴之间的距离l″、空车重量T、空车状态下前轴轴重P1′、中轴轴重P2′、后轴轴重P3′、挂车车架与水平轴线的角度θ以及集装箱长度L′等数据储入计算机内,将集装箱沿其长度方向的货物重心l的数学模型
表1Table 1
实施例2Example 2
与实施例1基本相同,不同的是修正系数
表2Table 2
实施例3Example 3
与实施例1不同的是修正系数
表3table 3
从上述表1~3中可以看出,本发明的修正系数综合考虑空载条件下的中轴轴重和前轴轴重和重载条件下的中轴轴重和前轴轴重,并采用合适的修正因子减少误差。As can be seen from the above Tables 1 to 3, the correction coefficient of the present invention comprehensively considers the axle load of the center axle and the axle load of the front axle under the condition of no load and the axle load of the axle of the center axle and the axle load of the front axle under the condition of heavy load, and adopts Appropriate correction factors reduce errors.
上述的常数值A选用500,800,900、1000等,挂车车架与水平轴线的角度θ选用5°、8°、12°15°18°、20°、25°30°等,修正因子K1选用1100、1150、1200、1250、1300、1400、1450、1500等,同样修正因子K2在150至380选用,如160、180、200、250、300等,常数值A、挂车车架与水平轴线的角度θ以及修正因子K1、K2会随着车型的变化可作相应的调整。The above-mentioned constant value A is 500, 800, 900, 1000, etc., the angle θ between the trailer frame and the horizontal axis is 5°, 8°, 12°, 15°, 18°, 20°, 25°30°, etc., and the correction factor K1 Choose 1100, 1150, 1200, 1250, 1300, 1400, 1450, 1500, etc., the same correction factor K2 is selected from 150 to 380, such as 160, 180, 200, 250, 300, etc., constant value A, trailer frame and horizontal axis The angle θ and the correction factors K1 and K2 can be adjusted accordingly as the model changes.
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CN102103009B (en) * | 2009-12-22 | 2012-10-03 | 常州机械电子工程研究所 | Weighing system and weighing method for dynamic vehicle box distribution of tandem containers |
CN102226711B (en) * | 2011-03-30 | 2014-04-16 | 北京万集科技股份有限公司 | Dynamic weighing method of vehicle and apparatus thereof |
CN102226710B (en) * | 2011-03-30 | 2012-12-05 | 北京万集科技股份有限公司 | Vehicle weight determination method and apparatus thereof |
CN102230819B (en) * | 2011-04-07 | 2014-05-14 | 陕西四维衡器科技有限公司 | Method and device for implementing static automobile scale capable of automatically identifying axle |
CN102759393B (en) * | 2012-07-06 | 2015-03-25 | 北京万集科技股份有限公司 | Dynamic complete-vehicle-type automatic weighing system and method |
US9522582B2 (en) * | 2014-05-09 | 2016-12-20 | Ford Global Technologies, Llc | Systems and methods for setting front axle load restoration |
CN106932064A (en) * | 2017-03-29 | 2017-07-07 | 徐州赫思曼电子有限公司 | A kind of self-discharging vehicle weighing device and its method of work |
CN109974825B (en) * | 2019-03-13 | 2021-08-10 | 北京航天发射技术研究所 | Adjustable modular vehicle weighing platform |
CN112348250A (en) * | 2020-11-05 | 2021-02-09 | 紫金矿业集团股份有限公司 | Truck scale unattended weighing system |
CN113264056A (en) * | 2021-05-25 | 2021-08-17 | 三一汽车制造有限公司 | Vehicle weight estimation method, device, vehicle and readable storage medium |
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