CN100569470C - The producing fiber by utilizing waste material as raw material device - Google Patents

Abstract

The invention discloses a kind of producing fiber by utilizing waste material as raw material method and device thereof, it comprises burning discarded object formation flying dust slag, fused solution or molten mass program this method; Flying dust slag, fused solution or molten mass import the fine device program of making; Heating schedule; Fused solution rolls and prolongs program; Centrifugal traction forms solid-state corpus fibrosum program.And it is made fine device and comprises casing, stacker, heater, rolls and prolong flywheel, transmission device and wind drum.Said method and device make discarded object efficient volume production form corpus fibrosum, and can reduce the corpus fibrosum diameter with the preferable usability of tool.

Description

The producing fiber by utilizing waste material as raw material device

Technical field

The present invention relates to a kind of producing fiber by utilizing waste material as raw material device, mainly refer to a kind of corpus fibrosum that offal treatment form can be solidified, and can have preferable volume production efficient, and can make the less corpus fibrosum of diameter to promote preferable regeneration.

Background technology

In the modern times of industry prosperity, because of in succession manufactured of various industrial products, thereby the loss in the manufacture process or make finished product after using a period of time to damage, promptly produced various trade waste, to produce food or other discarded object miscellaneous again among the human lives, processing mode is general at present is to be placed in incinerator or melting furnace formation flying dust slag or molten mass burning to handle.

And should handle the processing of can not burning again of molten mass of cooling off the back through burning, processing is buried with molten mass carrying to suitable landfill site by traditional approach system, but aforementioned conventional approaches promptly causes molten mass to handle inconvenience because of the transportation program of burying and cost increases situation, traditional approach also has molten mass is used as graded material again, but still only tool hangs down value, and this molten mass fails to be apt to add utilize its heat resistant fire-proof characteristic, causes wasting of resources disappearance.

This molten mass is too high because of its complicated component again, generally contain higher metal impurity, and other higher economic worth regeneration of difficult do, temperature for example shown in Figure 13, viscosity graph of a relation, molten mass composition A, B difference because of different generation of waste materials, promptly produce different freezing points, different liquid extensible zones, and cause to be difficult for producing and make fine situation.

Summary of the invention

The object of the present invention is to provide a kind of producing fiber by utilizing waste material as raw material device, it can be with producing fiber by utilizing waste material as raw material, and can have preferable volume production efficient, and can make the less corpus fibrosum of diameter to promote regeneration.

For achieving the above object, technical solution of the present invention and effect are as follows:

Manufacture method of the present invention comprises: a. burning discarded object forms flying dust slag, fused solution or molten mass program; B. flying dust slag, fused solution or molten mass import the fine device program of making; C. heating schedule; D. fused solution rolls and prolongs program; E. centrifugal traction forms solid-state corpus fibrosum program.And aforementioned a. burning discarded object formation flying dust slag, fused solution or molten mass program are discarded object to be placed add the thermal decomposition noxious material in incinerator or the melting furnace, and form flying dust slag, the molten mass of high-temperature fusion liquid or cooling; Aforementioned again b. flying dust slag, fused solution or molten mass import and make fine device program is that flying dust slag, fused solution or the molten mass importing that will form after will burning made in the fine device, and the fine speed of making of fine device is made in the general cooperation of its import volume; Flying dust slag, fused solution or molten mass that in addition aforementioned c. heating schedule system makes importing in fine device quickly heat up to liquid state and guarantee to be suitable for fused solution extension temperature via heaters such as high frequency heating or heated by electrodes; Aforementioned again d. fused solution rolls and prolongs program system the fused solution of sticky shape is destroyed its tension force through rolling to prolong, and the diffuse fluid that makes fused solution is to enlarge its scope of freedom area; It is to roll the fused solution of delaying by the centrifugal force traction to dish out to centrifugal tangential direction that the centrifugal traction of aforementioned e. forms solid-state corpus fibrosum program, and but instantaneous solidification forms the elongated fibers body, and the present invention can import import volume and the control heating-up temperature of making fine device by control, roll prolong, centrifugal speed makes fine the processing with the fused solution that is suitable for different generation of waste materials.

Another manufacture method of the present invention comprises: a. burning discarded object forms the fused solution program; B. do not import the fine device program of making before fused solution solidifies; C. fused solution rolls and prolongs program; D. centrifugal traction forms solid-state corpus fibrosum program.Wherein a. burning discarded object formation fused solution program system adds the thermal decomposition noxious material by melting furnace, and forms high-temperature fusion liquid; Importing before aforementioned again b. fused solution does not solidify and making fine device program is that the fused solution that melting furnace is derived is to import fast to make in the fine device before not solidifying, and the temperature of this fused solution still is extending temperature; In addition aforementioned c. fused solution rolls and prolongs program system liquation is destroyed its tension force through rolling to prolong, and the diffuse fluid that makes fused solution is to enlarge its scope of freedom area; The centrifugal traction of aforementioned d. forms solid-state corpus fibrosum program system and rolls the fused solution of delaying by the centrifugal force traction and dish out to centrifugal tangential direction, but and instantaneous solidification form the elongated fibers body, and this method can be had a better economic benefit.

Of the present inventionly make fine device and comprise casing, stacker, heater, at least two and roll and prolong flywheel, the centrifugal tangent line wheel of number, transmission device and wind drum.Wherein casing is provided with feed pipe that can be communicated with the burner block export mouth and the air flow inlet that can import extraneous inert gas, and exhaust opening and thermo detector are set in feed pipe, in the casing below room is set again, this room is provided with export mouth, window, and this export mouth can be communicated with extraneous gathering-device; Described stacker is located at the feed pipe below, and it has the export mouth that proper width flows out for fused solution; This heater can be high frequency heater, heated by electrodes device or other heater, and it can be heated to liquid extending temperature to flying dust slag, fused solution or the molten mass that imports stacker; Two roll and prolong flywheel is located at stacker by axostylus axostyle export mouth below two sides again, this two rolls and prolongs the flywheel tool and can roll the spacing of prolonging fused solution, and both counteragents, in addition this rolls and prolongs flywheel and can provide and stick fused solution, and its surfacing can be selected SUS310S stainless steel, pottery or other suitable material, prolong corresponding its circumferencial direction of tourbillon face several grooves are set in rolling again, this groove can make the diffuse fluid of fused solution to enlarge its scope of freedom area; Described centrifugal tangent line wheel is hubbed to roll by axostylus axostyle and prolongs the flywheel side, its outer rim tool brush body or protruding grain also prolong the flywheel surface and conflict with rolling, and each rolls and prolongs flywheel one or more centrifugal tangent lines wheels of can arranging in pairs or groups, and roll and prolong flywheel collocation more than one during centrifugal tangent line wheel when one, the ora terminalis of each centrifugal tangent line wheel prolongs flywheel ring week diverse location and conflicts with rolling respectively; Described transmission device is located at the casing outside, and it has several motors and number driving-belt, but this motor interlock driving-belt and roll the spindle rotation of prolonging flywheel, centrifugal tangent line wheel; Described wind drum can be derived the corpus fibrosum that produces in the room, and it can be air exhauster and is located at casing export mouth position.Pass through said structure, the feed pipe and the stacker that make the fused solution of deriving or molten mass can import the casing top by burner block, and quickly heat up to operating temperature by heater again, and this heating-up temperature can be by infrared thermometry meter sensing to the extending temperature of fused solution, and the import volume that can cooperate control to import the casing feed pipe makes the fused solution that imports stacker through the heater heating can reach the temperature that is suitable for extending; The hot cigarette of this feed pipe can be pumped discharge by exhaust opening again, roll and prolong between flywheel and prolong flywheel and prolong and crush bad its surface tension and flow to two, and can more help the diffuse fluid of fused solution and enlarge its scope of freedom area by rolling the groove that prolongs flywheel through rolling by the sticky fused solution that the stacker export mouth is derived; And this fused solution still is attached to roll after prolonging pressure and prolongs on the flywheel, it prolongs flywheel rotation and extends by rolling, make to roll and prolong the flywheel rotation and can pay fused solution kinetic energy, and when extending into centrifugal tangent line wheel location, can roll the fused solution that prolongs the flywheel surface by the outer rim brush body of centrifugal tangent line wheel or protruding grain traction dishes out to centrifugal tangential direction, and but the moment cooling forms rectangular corpus fibrosum, can make elongated very thin body prolong flywheel and centrifugal tangent line wheel surface breaks away from rolling and interact by the kinetic energy of aforementioned fused solution rotation and centrifugal force, this still is attached to roll and prolongs the lip-deep residual fused solution of flywheel again, can cooperate to roll and prolong flywheel and rotate to another centrifugal tangent line wheel location, dish out by another centrifugal tangent line wheel traction again, make that rolling the fused solution that prolongs the flywheel surface can more efficiently be pulled and make fibre, and draw again and make fine mode the corpus fibrosum diameter is more reduced to promote its usability by prolonging pressure earlier, this air flow inlet can import inert gas as nitrogen to break off the oxygen in the room again, thereby can avoid rolling and prolong flywheel, the oxidation of centrifugal tangent line wheel is to promote its service life, the corpus fibrosum through dishing out can be derived to the casing export mouth by the suction of wind drum in this room again, and can be collected by a gathering-device.

Description of drawings

Fig. 1 is a manufacturing process schematic diagram of the present invention;

Fig. 2 is another manufacturing process schematic diagram of the present invention;

Fig. 3 is that the first embodiment of the present invention is made fine apparatus structure schematic diagram;

Fig. 4 is that the first embodiment of the present invention is made rolling of fine device and prolonged flywheel, centrifugal tangent line wheel schematic diagram;

Fig. 5 is that the first embodiment of the present invention is made another schematic diagram of fine device;

Fig. 6 is that first embodiment of the present invention fused solution imports feed pipe, stacker schematic diagram;

Fig. 7 is that first embodiment of the present invention fused solution imports to roll and prolongs the flywheel schematic diagram;

Fig. 8 is that first embodiment of the present invention fused solution imports to roll and prolongs the flywheel surface and make fine schematic diagram;

Fig. 9 is that the first embodiment of the present invention is made fine action schematic diagram;

Figure 10 is that the first embodiment of the present invention is made fibre and collected schematic diagram;

Figure 11 is a second embodiment of the present invention schematic diagram;

Figure 12 is a third embodiment of the present invention schematic diagram;

Figure 13 is temperature, the viscosity graph of a relation of fused solution.

The main element symbol description

1 casing, 11 feed pipes, 12 air flow inlets

13 exhaust openings, 14 thermo detectors, 15 rooms

151 export mouths, 152 windows, 2 stackers

21 export mouths, 3 heaters 4 roll and prolong flywheel

41 axostylus axostyles, 42 grooves, 5 centrifugal tangent line wheels

51 axostylus axostyles, 6 transmission devices, 61 motors

62 driving-belts, 7 wind drums, 8 combustion furnaces

81 export mouths, 9 fused solutions, 91 corpus fibrosums

The specific embodiment

See also Fig. 1, producing fiber by utilizing waste material as raw material method manufacture method of the present invention comprises: a. burning discarded object forms flying dust slag, fused solution or molten mass program; B. flying dust slag, fused solution or molten mass import the fine device program of making; C. heating schedule; D. fused solution rolls and prolongs program; E. centrifugal traction forms solid-state corpus fibrosum program.

And aforementioned a. burning discarded object forms and adds the thermal decomposition noxious material in the combustion furnace that flying dust slag, fused solution or molten mass program system place discarded object incinerator or melting furnace, and forms flying dust slag, the molten mass of high-temperature fusion liquid or cooling; Aforementioned again b. flying dust slag, fused solution or molten mass import and make fine device program is that flying dust slag, fused solution or the molten mass importing that will form after will burning made in the fine device, and the fine speed of making of fine device is made in the general cooperation of its import volume; Flying dust slag, fused solution or molten mass that in addition aforementioned c. heating schedule system makes importing in fine device quickly heat up to liquid state by heaters such as high frequency heating or heated by electrodes, and guarantee to be suitable for fused solution extension temperature; Aforementioned d. fused solution rolls and prolongs program system the fused solution of sticky shape is destroyed its tension force through rolling to prolong, and the diffuse fluid that makes fused solution is to enlarge its scope of freedom area; It is to roll the fused solution of delaying by the centrifugal force traction to dish out to centrifugal tangential direction that the centrifugal traction of aforementioned e. forms solid-state corpus fibrosum program, but and instantaneous solidification formation elongated fibers body.

See also Fig. 2, another manufacture method of the present invention can the better economic benefit of more aforementioned manufacture method tool, and its processing procedure comprises: a. burning discarded object forms the fused solution program; B. do not import the fine device program of making before fused solution solidifies; C. fused solution rolls and prolongs program; D. centrifugal traction forms solid-state corpus fibrosum program.Wherein a. burning discarded object formation fused solution program system adds the thermal decomposition noxious material by melting furnace, and forms high-temperature fusion liquid; Importing before aforementioned again b. fused solution does not solidify and making fine device program is that the fused solution that melting furnace is derived is to import fast to make in the fine device before not solidifying, and the temperature of this fused solution still is extending temperature; Aforementioned c. fused solution rolls and prolongs program system liquation is destroyed its tension force through rolling to prolong, and the diffuse fluid that makes fused solution is to enlarge its scope of freedom area; It is to roll the fused solution of delaying by the centrifugal force traction to dish out to the descriscent tangential direction that the centrifugal traction of aforementioned again d. forms solid-state corpus fibrosum program, but and instantaneous solidification formation elongated fibers body.

And aforementioned two methods can by control import the import volume make fine device and control roll prolong, centrifugal speed makes fine the processing with the fused solution that is suitable for different generation of waste materials, and method shown in Figure 2 can significantly be promoted economic benefit and volume production efficient because of must importing not being made the fused solution heating of fine device again.

See also Fig. 3～Fig. 5, of the present inventionly make fine device and comprise casing 1, stacker 2, heater 3, two and roll and prolong flywheel 4, four centrifugal tangent lines wheels 5, transmission device 6 and wind drum 7.Wherein casing 1 is provided with feed pipe 11 that can be communicated with combustion furnace 8 export mouths 81 and the air flow inlet 12 that can import extraneous inert gas, and be provided with exhaust opening 13 and thermo detector 14 in feed pipe 11, and this thermo detector 14 can be the infrared thermometry meter, and exhaust opening 13 can connect pumping device (not indicating among the figure), in casing 1 below room 15 is set again, and in room 15 export mouth 151, window 152 are set, and this export mouth 151 can be communicated with extraneous gathering-device (indicating among the figure).

Described stacker 2 is located at feed pipe 11 belows, and it has the export mouth 21 that proper width flows out for fused solution.

Described heater 3 can be high frequency heater, heated by electrodes device or other heater, and can flying dust slag, fused solution or the molten mass that import stacker 2 be heated to guarantee that fused solution is liquid extending temperature.

Described two roll that to prolong flywheel 4 be export mouth 21 belows two sides of being located at stacker 2 by axostylus axostyle 41; And two roll and prolong flywheel 4 tools and can roll the spacing of prolonging fused solution, and both counteragents, this rolls and prolongs flywheel 4 and can provide and stick fused solution again, and its surfacing can be selected SUS310S stainless steel, pottery or other suitable material, in addition prolong corresponding its circumferencial directions in flywheel 4 surfaces several grooves 42 (shown in Fig. 4,8) be set in rolling, and this groove 42 can make import roll prolong flywheel 4 the fused solution diffuse fluid to enlarge its scope of freedom area.

Described centrifugal tangent line wheel 5 is hubbed to roll by axostylus axostyle 51 and prolongs flywheel 4 sides, its outer rim tool brush body also prolongs flywheel 4 surface and conflicts with rolling, and each rolls and prolongs flywheel 4 collocation two centrifugal tangent lines wheels 5, and the ora terminalis of centrifugal tangent line wheel 5 prolongs all diverse locations of flywheel 4 rings and conflicts with rolling respectively.

Described transmission device 6 is located at casing 1 outside, and it has several motors 61 and number driving-belt 62, rotates but this motor 61 interlock driving-belts 62 and rolling prolong the axostylus axostyle 41,51 of flywheel 4, centrifugal tangent line wheel 5.

Described wind drum 7 can be derived the corpus fibrosums that produce in the room 15, and can be air exhauster and be located at casing 1 export mouth 151 positions.

See also Fig. 6, when the invention process is made fibre, can import the feed pipe 11 and the stacker 2 of casing 1 top from the fused solution 9 of combustion furnace 8 derivation, again by heater 3 Fast Heating, and this heating-up temperature can be by infrared thermometry meter 14 sensings to fused solution 9 extending temperature, and can cooperate control to import the import volume of casing 1 feed pipe 11, the fused solution 9 that imports stackers 2 through heater 3 heating can be reached to be suitable for the temperature that extends, and when fused solution 9 temperature of combustion furnace 8 importings were extending temperature, heater 3 must not heat; Figure 6 shows that again combustion furnace imports flying dust slag or fused solution, also can be heated to the fused solution 9 that can be suitable for extending by heater 3 when importing molten mass; The hot cigarette of this feed pipe 11 can be pumped discharge by exhaust opening 13 again.

See also Fig. 6～Fig. 8, the sticky fused solution 9 that the present invention is derived by stacker 2 export mouths 21 flow to two and rolls and prolong 4 on flywheel and prolong flywheel 4 and prolong and crush bad its tension force through rolling, and can more help the diffuse fluid of fused solution 9 and enlarge its scope of freedom area (as shown in Figure 8) by rolling the groove 42 that prolongs flywheel 4; And this fused solution 9 still is attached to roll after prolonging pressure and prolongs on the flywheel 4 (shown in the thick black line of Fig. 7), and prolong flywheel 4 rotation and extend by rolling, make to roll and prolong flywheel 4 rotations and can pay fused solution 9 kinetic energy, and when extending into centrifugal tangent line and take turns 5 positions, can roll the fused solution 9 that prolongs flywheel 4 surfaces by the outer rim brush body traction of centrifugal tangent line wheel 5 dishes out to centrifugal tangential direction, but and moment cooling curing form rectangular corpus fibrosum 91, and aforementioned by fused solution 9 rotation kinetic energy and centrifugal force interact make elongated fibers body 91 with roll prolong flywheel 4, centrifugal tangent line wheel 5 surfaces break away from.

See also Fig. 9,10, aforementioned still be attached to roll prolong flywheel 4 lip-deep residual fused solutions 9 and can cooperate to roll and prolong flywheel 4 and rotate to another centrifugal tangent line and take turns 5 positions, dish out by another centrifugal tangent line wheel 5 tractions again and form corpus fibrosum 91, make that rolling the fused solution 9 that prolongs flywheel 4 surfaces can more efficiently be pulled and make fibre, and make fine mode corpus fibrosum 91 diameters are more reduced to promote its usability by what prolong earlier that pressure draws again, this air flow inlet 12 can import inert gas as nitrogen to break off the oxygen in the room again, prolong flywheel 4 and can avoid rolling, centrifugal tangent line is taken turns 5 oxidations to promote its service life, the corpus fibrosum 91 through dishing out can be derived to casing 1 export mouth 151 by the suction of wind drum 7 in this room 15 again, and can not collected by gathering-device (indicating among the figure).

See also Figure 11, the second embodiment of the present invention also can be rolled by one and be prolonged flywheel 4 and cooperate a centrifugal tangent line wheel 5, and it relative two rolls and prolong flywheel 4 and cooperate two centrifugal tangent lines to take turns 5 structures, have equally and make fine effect, but more aforementioned first embodiment of its volume production efficient is low.

See also Figure 12, the third embodiment of the present invention can be rolled by one and be prolonged flywheel 4 and cooperate three centrifugal tangent lines wheels 5, and it can more efficiently will be attached to and roll the fused solution traction of prolonging on the flywheel 4 and make fibre, and can be than the better volume production efficient of the first embodiment tool.

In addition, the present invention can roll the speed of prolonging flywheel 4 cooperating the extending time action of heterogeneity fused solution 9 by change, and roll by change prolong flywheel 4, centrifugal tangent line wheel 5 rotating speed to change the line footpath of corpus fibrosum 91.This corpus fibrosum 91 can separate the very thin aggregate of its surface attachment, fine coarse aggregate again after collecting again, and this very thin aggregate can be applicable to as adding cement, artificial board to strengthen its stress and bulk strength.

Previous examples is an illustration of the present invention, it is not the restriction of the present patent application claim, and also can adopting other to roll, the present invention prolongs fused solution (as crawler type) and centrifugal mode of traction to reach the inventive method demand, and the present invention can be provided with to roll more than two and prolong flywheel, and centrifugal tangent line wheel surface can be convex body, the present invention also can not be provided with the wind drum again, at this moment, corpus fibrosum can fall collection naturally, and not necessarily heater must be set, so the simple and easy change of doing according to spirit of the present invention also should belong in the category of the present invention.

Claims (9)

1, a kind of producing fiber by utilizing waste material as raw material device is characterized in that it comprises:

Casing, it is provided with the feed pipe that can import fused solution or molten mass or flying dust slag, in the below room is set again, and in room export mouth is set;

Stacker, it is located at the feed pipe below, and tool can be for the export mouth of fused solution outflow;

At least two roll and prolong flywheel, and it is located at export mouth below two sides of stacker by axostylus axostyle, and two roll and prolong the flywheel tool and can roll the spacing of prolonging fused solution;

The centrifugal tangent line of number wheel, it has axostylus axostyle and is located to roll and prolongs the flywheel side, and its outer rim is prolonged the flywheel surface and conflicted with rolling;

Transmission device, its interlock roll the spindle rotation of prolonging flywheel, centrifugal tangent line wheel.

2, producing fiber by utilizing waste material as raw material device as claimed in claim 1, it is characterized in that: described casing setting can import the air flow inlet of extraneous inert gas.

3, producing fiber by utilizing waste material as raw material device as claimed in claim 1, it is characterized in that: the charging aperture of described casing is provided with exhaust opening, temperature detector.

4, producing fiber by utilizing waste material as raw material device as claimed in claim 1 is characterized in that: this device also is provided with can be to the fused solution that imports feed pipe or the heater of molten mass or the heating of flying dust slag, and this heater is high frequency heater or heated by electrodes device.

5, producing fiber by utilizing waste material as raw material device as claimed in claim 1 is characterized in that: described rolling prolonged corresponding its circumferencial direction of tourbillon face several grooves is set.

6, producing fiber by utilizing waste material as raw material device as claimed in claim 1 is characterized in that: the outer rim of described centrifugal tangent line wheel has brush body and prolongs the flywheel surface and conflict with rolling.

7, producing fiber by utilizing waste material as raw material device as claimed in claim 1 is characterized in that: described each roll and prolong the flywheel centrifugal tangent line wheel of arranging in pairs or groups.

8, producing fiber by utilizing waste material as raw material device as claimed in claim 1 is characterized in that: described each roll and prolong flywheel collocation centrifugal tangent line wheel more than.

9, producing fiber by utilizing waste material as raw material device as claimed in claim 1 is characterized in that: the room of described casing is connected with the wind drum.

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