CN100569411C - A stamping and forming machine for double hooks on anti-skid chains - Google Patents
A stamping and forming machine for double hooks on anti-skid chains Download PDFInfo
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Abstract
本发明公开了一种防滑链条上双钩的冲压成型机,包括机架,机架进料端设有线材调直机构和间歇送料机构,机架上设有定位线材和模具的定位架,定位架正上方设有竖直由上向下冲压的第一动作机构,定位架两侧下方设有由两侧向中间冲压的第二动作机构,定位架前方设有水平由前向后冲压的第三动作机构,其中,第二动作机构由相同结构、对称设置的左侧冲压机构和右侧冲压机构组成;第一动作机构和第二动作机构在同一个冲压平面,第三动作机构的冲压方向垂直该冲压平面。本技术方案将线材调直、送料切料、多次冲压集合到一台机器上,只需配合简单的模具就可以将线材一次性冲压形成双钩成品,具有全自动化运行、工作效率高、安全可靠等优点。
The invention discloses a stamping forming machine with double hooks on an anti-skid chain, which comprises a frame, a wire straightening mechanism and an intermittent feeding mechanism at the feeding end of the frame, a positioning frame for positioning the wire and a mould, and a positioning frame There is a first action mechanism for punching vertically from top to bottom directly above, a second action mechanism for punching from both sides to the middle under both sides of the positioning frame, and a third action mechanism for punching horizontally from front to back in front of the positioning frame. The action mechanism, wherein the second action mechanism is composed of the left stamping mechanism and the right stamping mechanism with the same structure and symmetrical arrangement; the first action mechanism and the second action mechanism are on the same stamping plane, and the stamping direction of the third action mechanism is vertical The stamping plane. This technical solution integrates wire straightening, feeding and cutting, and multiple punching into one machine. It only needs to cooperate with a simple mold to punch the wire into a double-hook finished product at one time. It has fully automatic operation, high work efficiency, safety and reliability. Etc.
Description
技术领域 technical field
本发明属于线(棒)材冲压成型设备领域,尤其涉及一种制造汽车防滑链条上用的双钩及类似零部件的冲压成型机。The invention belongs to the field of stamping and forming equipment for wire (rod) materials, in particular to a stamping and forming machine for manufacturing double hooks and similar parts used on anti-skid chains of automobiles.
背景技术 Background technique
汽车防滑链由固定在轮胎两侧的侧链和通过双钩固定连接在两条侧链上起防滑作用的交叉链构成,双钩的形状如图6所示,其钩爪(B)部位挂扣在侧链上,其钩肚(A)部位挂扣交叉链。现有技术中,制造双钩通常是先将盘状的线材拉直,按双钩的大小长度切料,然后把小段的材料置入冲床的模槽中冲成U形(形成钩肚部位),再将U形的半环料置入另外的冲模槽中冲成双钩(形成钩爪部位),这样的生产方式工人劳动强度大,效率低,安全性差,且质量不稳定。The automobile anti-skid chain is composed of side chains fixed on both sides of the tire and a cross chain fixedly connected to the two side chains through double hooks to play an anti-skid effect. On the side chain, the hook belly (A) part is used to hang buckle cross chains. In the prior art, the manufacture of double hooks usually involves first straightening the disc-shaped wire rod, cutting the material according to the size and length of the double hooks, and then putting the small section of material into the die groove of the punch press to punch it into a U shape (forming the belly part of the hook), and then Put the U-shaped half-ring material into another die groove and punch it into double hooks (forming the claw position). Such a production method has high labor intensity, low efficiency, poor safety, and unstable quality.
发明内容 Contents of the invention
为了解决上述的技术问题,本发明的目的是提供一种防滑链条上双钩的冲压成型机,将线材调直、送料切料、多次冲压集合到一台机器上,只需配合简单的模具就可以将整卷线材一次性冲压形成双钩成品,具有全自动化运行、工作效率高、安全可靠等特点。In order to solve the above-mentioned technical problems, the purpose of the present invention is to provide a stamping and forming machine for double hooks on anti-skid chains, which can straighten wires, feed and cut materials, and multiple stampings on one machine, and only need to cooperate with a simple mold. The whole coil of wire can be stamped at one time to form a double-hook finished product, which has the characteristics of fully automatic operation, high work efficiency, safety and reliability.
为了达到上述的目的,本发明采用了以下的技术方案:In order to achieve the above-mentioned purpose, the present invention has adopted following technical scheme:
一种防滑链条上双钩的冲压成型机,包括机架,所述机架进料端设有线材调直机构和间歇送料机构,所述机架上设有定位线材和模具的定位架,定位架正上方设有竖直由上向下冲压的第一动作机构,定位架两侧下方设有由两侧向中间冲压的第二动作机构,定位架前方设有水平由前向后冲压的第三动作机构,其中,所述第二动作机构由相同结构、对称设置的左侧冲压机构和右侧冲压机构组成;所述的第一动作机构和第二动作机构在同一个冲压平面,所述第三动作机构的冲压方向垂直该冲压平面;所述的间歇送料机构、第一动作机构、第二动作机构、第三动作机构分别与设在机架上的传动机构连接,所述传动机构与工作电机传动连接。A stamping forming machine with double hooks on an anti-skid chain, comprising a frame, the feed end of the frame is provided with a wire straightening mechanism and an intermittent feeding mechanism, the frame is provided with a positioning frame for positioning the wire and a mold, and the positioning frame There is a first action mechanism for punching vertically from top to bottom directly above, a second action mechanism for punching from both sides to the middle under both sides of the positioning frame, and a third action mechanism for punching horizontally from front to back in front of the positioning frame. The action mechanism, wherein, the second action mechanism is composed of a left stamping mechanism and a right stamping mechanism with the same structure and symmetrical arrangement; the first action mechanism and the second action mechanism are on the same stamping plane, and the first action mechanism The stamping direction of the three action mechanisms is perpendicular to the stamping plane; the intermittent feeding mechanism, the first action mechanism, the second action mechanism, and the third action mechanism are respectively connected with the transmission mechanism arranged on the frame, and the transmission mechanism is connected with the working mechanism. Motor drive connection.
通过设置调直机构和间歇送料机构,完成线材的调整拉直和间歇送料;通过定位线材的定位架和上成型模的竖直冲压作用,完成线材的断料定位;通过设置竖直冲压机构、左右两侧冲压机构和水平冲压机构,从立体多方位完成线材冲压形成双钩成品;首先,第一动作机构驱动上成型模向下冲压,完成断料和将小段的线材冲压成U形,其次,第二动作机构驱动左右冲头向中心冲压,将U形线材的两臂略合拢后左右冲头回位,然后,第三动作机构驱动推头向机床后冲压,将U形线材的两臂冲弯形成双钩,最后,推头将双钩推出模具,各动作机构回位,间歇送料机构推动线材进入模具,机台进入下一工件的加工。By setting the straightening mechanism and the intermittent feeding mechanism, the adjustment, straightening and intermittent feeding of the wire are completed; the positioning frame for positioning the wire and the vertical punching effect of the upper forming die are used to complete the positioning of the broken wire; by setting the vertical punching mechanism, The stamping mechanism on the left and right sides and the horizontal stamping mechanism complete the wire stamping from three dimensions and multiple directions to form a double-hook finished product; first, the first action mechanism drives the upper forming die to punch down to complete the material breaking and stamp a small section of wire into a U shape; secondly, The second action mechanism drives the left and right punches to press towards the center, and after the two arms of the U-shaped wire are slightly closed, the left and right punches return to their positions. Then, the third action mechanism drives the push head to punch toward the back of the machine tool, and punches the two arms of the U-shaped wire. Bending to form a double hook, finally, push the head to push the double hook out of the mold, each action mechanism returns, the intermittent feeding mechanism pushes the wire into the mold, and the machine enters the processing of the next workpiece.
作为优选,上述第一动作机构包括固定在机架上的滑台座,滑台座上竖直滑动连接安装上成型模的滑台,滑台上设有两根拉杆,拉杆穿过机架顶板,拉杆的穿出部位套设弹簧,弹簧一端与机架顶板相抵,另一端与拉杆相抵,所述滑台上端设有滚轮,滚轮与设在机架上的偏心凸轮压触,偏心凸轮连接传动机构。As preferably, the above-mentioned first action mechanism includes a sliding table seat fixed on the frame, and the sliding table seat is vertically slidably connected to the sliding table of the upper molding die. The sliding table is provided with two pull rods, the pull rods pass through the frame top plate, and A spring is sheathed at the exit part of the frame. One end of the spring is against the top plate of the frame, and the other end is against the pull rod. The upper end of the slide table is provided with a roller, which is in contact with the eccentric cam on the frame, and the eccentric cam is connected to the transmission mechanism.
因为双钩的体积相对较小,所需要的冲压力和稳定性要求也相对较低,所以采用滑台座滑台冲压、偏心凸轮推动就比较合理,节约成本。Because the volume of the double hook is relatively small, the required stamping force and stability requirements are also relatively low, so it is more reasonable to use the slide table for stamping and eccentric cam push to save costs.
作为优选,上述偏心凸轮上还活动连接有一连接板,连接板另一端与滑台活动连接。滑台的回位作用力既可以由拉杆上的弹簧提供,也可以由偏心凸轮转动带动连接板产生的拉力提供,或者由两者共同提供,以提高机台效率和减小机台损耗。Preferably, a connecting plate is movably connected to the eccentric cam, and the other end of the connecting plate is movably connected to the slide table. The return force of the sliding table can be provided by the spring on the pull rod, or by the pulling force generated by the connecting plate driven by the rotation of the eccentric cam, or by both, so as to improve the efficiency of the machine and reduce the loss of the machine.
作为优选,上述左侧冲压机构包括固定在机架墙板上的滑块座,滑块座上滑动连接安装左冲头的滑块,滑块上活动连接有连杆,连杆另一端与左偏心轮活动连接,左偏心轮连接传动机构。右侧冲压机构结构相同,只是对称设置。左右两侧冲头所需要的作用力和作用时间都比较短,故采用偏心轮连杆驱动比较合理,节约成本。As preferably, the above-mentioned left stamping mechanism includes a slider seat fixed on the frame wallboard, a slider for installing the left punch is slidably connected to the slider seat, a connecting rod is movably connected to the slider, and the other end of the connecting rod is connected to the left side. The eccentric wheel is flexibly connected, and the left eccentric wheel is connected to the transmission mechanism. The right stamping mechanism has the same structure, but is arranged symmetrically. The required force and action time of the left and right punches are relatively short, so it is more reasonable to use the eccentric wheel connecting rod to drive and save costs.
上述第三动作机构包括固定在机架上的推块座,推块座上水平滑动连接安装推头的推块,推块末端设有滚轮,滚轮与设在机架上的偏心凸轮接触,偏心凸轮上活动连接有一连接板,连接板另一端与推块活动连接,所述偏心凸轮连接传动机构。第三动作机构的结构与第一动作机构基本相同,只是少了重力的影响,故此,由连接板就可以提供回位拉力。The above-mentioned third action mechanism includes a push block seat fixed on the frame. The push block seat is horizontally slidably connected to the push block for installing the push head. The end of the push block is provided with a roller, and the roller contacts the eccentric cam arranged on the frame. A connecting plate is movably connected to the cam, and the other end of the connecting plate is movably connected to the push block, and the eccentric cam is connected to the transmission mechanism. The structure of the third action mechanism is basically the same as that of the first action mechanism, except that the influence of gravity is less, so the return pulling force can be provided by the connecting plate.
作为优选,上述传动机构包括转动设置在机架上的中心齿轮,中心齿轮上方啮合有齿轮,该齿轮轴前端套设第一动作机构中偏心凸轮,该齿轮轴后端套设有减速齿轮,减速齿轮经设置在机架上的、同轴传动的齿轮和带轮与工作电机传动连接;中心齿轮左侧啮合有齿轮,该齿轮轴前端套设左侧冲压机构的左偏心轮;中心齿轮右侧啮合有齿轮,该齿轮轴前端套设右侧冲压机构的右偏心轮;中心齿轮下方啮合有齿轮,该齿轮轴前端套设有锥形齿轮与设在第三动作机构中偏心凸轮的转轴上的锥形齿轮啮合,该齿轮轴后端套设有偏心连杆,偏心连杆上活动连接有连接杆,连接杆另一端与间歇送料机构活动连接。采用齿轮传动具有稳定的传动比,机台运行稳定,各机构配合准确。Preferably, the above-mentioned transmission mechanism includes a central gear rotatably arranged on the frame, and a gear is meshed above the central gear. The gear is connected to the working motor through the coaxial transmission gear and pulley set on the frame; the left side of the central gear is meshed with a gear, and the front end of the gear shaft is sleeved with the left eccentric wheel of the left stamping mechanism; the right side of the central gear is A gear is meshed, and the front end of the gear shaft is sleeved with the right eccentric wheel of the right punching mechanism; a gear is meshed under the central gear, and the front end of the gear shaft is sleeved with a bevel gear and a rotating shaft of the eccentric cam in the third action mechanism. The bevel gears are meshed, and the rear end of the gear shaft is covered with an eccentric connecting rod, the eccentric connecting rod is movably connected with a connecting rod, and the other end of the connecting rod is movably connected with the intermittent feeding mechanism. The gear transmission has a stable transmission ratio, the machine runs stably, and the coordination of each mechanism is accurate.
作为优选,上述调直机构由竖直设置和水平设置的两个滚轮组构成。Preferably, the above-mentioned straightening mechanism is composed of two roller sets arranged vertically and horizontally.
作为优选,上述间歇送料机构包括相互配合的至少一个从动轮和至少一个主动轮,主动轮的转轴经单向离合器后与摆动齿轮传动连接,摆动齿轮上固定有摆杆,摆杆与连接杆活动连接。Preferably, the above-mentioned intermittent feeding mechanism includes at least one driven wheel and at least one driving wheel that cooperate with each other. The rotating shaft of the driving wheel is connected to the swing gear after passing through the one-way clutch. connect.
由连接杆带动摆杆和摆动齿轮做往返摆动,因为摆动齿轮和主动轮之间传动连接有单向离合器,使得摆动齿轮仅能单向带动主动轮转动,主动轮和与其配合的滚轮夹紧线材并可推动线材前行,达到间歇送料的目的。The connecting rod drives the swing rod and the swing gear to swing back and forth, because there is a one-way clutch in the transmission connection between the swing gear and the driving wheel, so that the swing gear can only drive the drive wheel to rotate in one direction, and the drive wheel and the matching roller clamp the wire And it can push the wire forward to achieve the purpose of intermittent feeding.
本发明由于采用了以上的技术方案,通过设置调直机构和间歇送料机构,完成线材的调整拉直和间歇送料;通过定位线材的定位架和上成型模的竖直冲压作用,完成线材的断料定位;通过设置竖直冲压机构、水平冲压机构和左右两侧冲压机构,从立体多方位完成线材冲压形成双钩成品;将线材调直、送料切料、多次冲压集合到一台机器上,只需配合简单的模具就可以将线材一次性冲压形成双钩成品,具有全自动化运行、工作效率高、安全可靠等优点。Since the present invention adopts the above technical scheme, by setting the straightening mechanism and the intermittent feeding mechanism, the adjustment, straightening and intermittent feeding of the wire are completed; Material positioning; by setting the vertical stamping mechanism, horizontal stamping mechanism and left and right stamping mechanisms, the wire stamping is completed from three dimensions and multiple directions to form a double-hook finished product; the wire straightening, feeding and cutting, and multiple stamping are assembled on one machine. Only with a simple mold, the wire can be stamped into a double-hook finished product at one time, which has the advantages of fully automatic operation, high work efficiency, safety and reliability.
附图说明 Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是图1的侧面结构示意图。FIG. 2 is a schematic diagram of the side structure of FIG. 1 .
图3是第一动作机构和第二动作机构的结构示意图。Fig. 3 is a structural schematic diagram of the first action mechanism and the second action mechanism.
图4是第一动作机构、第二动作机构及间歇送料机构与传动机构的传动连接关系示意图。Fig. 4 is a schematic diagram of the transmission connection relationship between the first action mechanism, the second action mechanism, the intermittent feeding mechanism and the transmission mechanism.
图5是第三动作机构与传动机构的传动连接关系示意图。Fig. 5 is a schematic diagram of the transmission connection relationship between the third action mechanism and the transmission mechanism.
图6是双钩成品的结构示意图。Fig. 6 is a structural schematic diagram of a double hook finished product.
图7是实施例1中推头前端的截面示意图。FIG. 7 is a schematic cross-sectional view of the front end of the push head in
具体实施方式 Detailed ways
下面结合附图对本发明的具体实施方式做一个详细的说明。The specific implementation manner of the present invention will be described in detail below in conjunction with the accompanying drawings.
实施例1:Example 1:
如图1、图2所示的一种防滑链条上双钩的冲压成型机,包括机架4,所述机架4进料端设有线材调直机构2和间歇送料机构3,所述机架4上设有定位线材和模具的定位架11,定位架11正上方设有竖直由上向下冲压的第一动作机构5,定位架11两侧下方设有由两侧向中间冲压的第二动作机构,定位架11前方设有水平由前向后冲压的第三动作机构8,其中,所述第二动作机构由相同结构、对称设置的左侧冲压机构7和右侧冲压机构10组成;所述的第一动作机构5和第二动作机构在同一个冲压平面冲压,所述第三动作机构8沿垂直该冲压平面冲压;所述的间歇送料机构3、第一动作机构5、第二动作机构、第三动作机构8分别与设在机架4上的传动机构连接,所述传动机构与工作电机12传动连接。A stamping and forming machine with double hooks on an anti-skid chain as shown in Figures 1 and 2, includes a
如图3所示,上述第一动作机构5包括固定在机架4墙板上的滑台座53,滑台座53上通过V型槽竖直滑动连接有安装上成型模6的滑台52,滑台52上设有两根拉杆55,拉杆55穿过机架4顶板,拉杆55的穿出部位上套设弹簧54,弹簧54一端与机架4顶板相抵,另一端与拉杆55相抵,所述滑台52上端设有滚轮,滚轮与设在机架4上的偏心凸轮51压触,偏心凸轮51连接传动机构;上述偏心凸轮51上活动连接有一连接板57,连接板57另一端设有腰子孔,腰子孔内插设有相扣合的、固定在滑台52上的螺栓,偏心凸轮51转动可以间歇转化为滑台52升降动力,这里弹簧54提供的弹簧力可以抵消滑台52和上成型模6的重力,减小了偏心凸轮51转动时所负载的转动矩。这里是否设置连接板57和腰子孔是根据偏心凸轮51与滚轮的推动配合情况和弹簧54的弹簧力来决定的。As shown in Figure 3, the above-mentioned
如图3所示,左侧冲压机构7和右侧冲压机构10结构相同、对称设置。根据冲头的形状及所要加工的双钩的形状倾斜对称设置两侧冲压机构指向冲压中心,上述左侧冲压机构7包括固定在机架4墙板上的滑块座74,滑块座74上通过燕尾槽滑动连接有安装左冲头75的滑块73,滑块73上活动连接有连杆72,连杆72另一端与左偏心轮71活动连接,左偏心轮71连接传动机构。As shown in FIG. 3 , the
如图2所示,上述第三动作机构8包括固定在机架4前部凳座上的推块座83,推块座83上通过燕尾槽水平滑动连接有安装推头85的推块84,推块84末端设有滚轮,滚轮与设在机架4上的偏心凸轮81接触,偏心凸轮81上活动连接有一连接板82,连接板82另一端与推块84活动连接,所述偏心凸轮81连接传动机构。As shown in Figure 2, the above-mentioned
如图4、图5所示,上述传动机构包括转动设置在机架4上的中心齿轮19,中心齿轮19上方啮合有齿轮56,该齿轮56轴前端套设第一动作机构5中偏心凸轮51,该齿轮56轴后端套设有减速齿轮13,减速齿轮13经设置在机架4上的、同轴传动的齿轮141和带轮14与工作电机12传动连接;中心齿轮19左侧啮合有齿轮76,该齿轮76轴前端套设左侧冲压机构7的左偏心轮71;中心齿轮19右侧啮合有齿轮106,该齿轮106轴前端套设右侧冲压机构10的右偏心轮;中心齿轮19下方啮合有齿轮86,该齿轮86轴前端套设有锥形齿轮与设在第三动作机构8中偏心凸轮81的转轴上的锥形齿轮啮合,该齿轮86轴后端套设有偏心连杆20,偏心连杆20上活动连接有连接杆17,连接杆17另一端与间歇送料机构3活动连接。As shown in Fig. 4 and Fig. 5, the above-mentioned transmission mechanism includes a
上述间歇送料机构3包括相互配合的2个从动轮和2个通过齿轮同步传动的主动轮31,主动轮31的转轴与齿轮33之间连接设有单向离合器32,齿轮33与摆动齿轮15啮合传动,摆动齿轮15上固定有摆杆16,摆杆16与连接杆17活动连接。其中,主动轮31和从动轮的间隙可以通过调整压紧螺杆来调节。The above-mentioned
上述调直机构2由竖直设置和水平设置的两个滚轮组构成。每个滚轮组包含五个相匹配的滚轮,线材1从五个滚轮中间穿过,经过调直机构2后拉直后,穿过从动轮和主动轮31之间,并被主动轮31压紧,再穿过设在机架4墙板上的走线管18和定位架11的左侧部分上的通孔,进入机台的冲压位置。Above-mentioned
上成型模6固定在滑台52下端,上成型模6的下端设有半圆槽61,与之相匹配的下成型模9固定在定位架11中间,下成型模9上设有与半圆槽61相匹配的半圆凸台91,半圆凸台91的高度与线材1的直径相匹配,半圆凸台91下方设有与推头85相匹配的方形通孔92,方形通孔92里端连接有滑料通道,上成型模6的左下侧设有切料刀,用于第一动作机构向下冲压时切断线材。The upper forming
加工双钩时,启动电源,工作电机12带动传动机构工作,传动机构带动间歇送料机构运动,线材1送入机台上下模之间,传动机构驱动第一动作机构5进而带动上成型模6竖直向下冲压,在向下冲压过程中线材1被切断,并且线材1在半圆槽61和半圆凸台91之间被冲压成倒U形,同时传动机构驱动第二动作机构进而带动左右冲头向中心冲压,使倒U形线材的两臂在冲压作用下略收拢,然后传动机构驱动第三动作机构进而带动推头85水平由前向后向中心冲压(推头截面如图7所示),冲压过程中倒U形线材的两臂被打弯,线材脱出半圆凸台91并被推入方形通孔92内并形成符合要求的双钩,推头85继续向前推进将双钩推出方形通孔92,落入滑料通道,滑出机台模具,第三动作机构在传动机构带动下回位,同时第一动作机构5也回位,完成一个工件的加工,机台在传动机构的作用下进入下一个工件加工。这样,在机台和模具调整好以后就可以全自动冲压双钩,不再需要人为操作。When processing double hooks, start the power supply, the working
本发明不局限于以上具体实施方式,只要是通过设置竖直冲压机构、水平冲压机构和左右两侧冲压机构,从立体多方位完成线材冲压形成成品工件的,无论其采用何种方式传动冲压,无论采用何种传动机构同步传动配合,都将落入本发明的保护范围之内。The present invention is not limited to the above specific embodiments, as long as the vertical stamping mechanism, the horizontal stamping mechanism, and the left and right stamping mechanisms are set up to complete the wire stamping from three dimensions and multiple directions to form a finished workpiece, no matter what method is used to drive the stamping, No matter what kind of transmission mechanism is used for synchronous transmission and cooperation, it will fall within the protection scope of the present invention.
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