CN100567106C - Central coiling formula synthetic leather product inspection machine - Google Patents

Central coiling formula synthetic leather product inspection machine Download PDF

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Publication number
CN100567106C
CN100567106C CNB2008101244718A CN200810124471A CN100567106C CN 100567106 C CN100567106 C CN 100567106C CN B2008101244718 A CNB2008101244718 A CN B2008101244718A CN 200810124471 A CN200810124471 A CN 200810124471A CN 100567106 C CN100567106 C CN 100567106C
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China
Prior art keywords
central coiling
synthetic leather
nip rolls
dish
roll
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CNB2008101244718A
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CN101323402A (en
Inventor
杨滁光
王义峰
葛伦年
张小平
胡守红
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Anhui Anli Material Technology Co Ltd
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Anhui Anli Artificial Leather Co ltd
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  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

Central coiling formula synthetic leather product inspection machine is characterized in that examined product derives, passes transition roller on the checkout stand from the let off roll that unreels in the unit through checkout stand after, and the nip rolls in the rolling unit draw and are wound on the central coiling bar of rolling unit again; The tension force of described let off roll is adjustable, and described central coiling bar is driven by nip rolls, and consistent with the nip rolls linear velocity.The present invention is improved to the central coiling rolling with the surface friction rolling, has eliminated the friction force between synthetic leather and the roller group, effectively avoids being formed with the base cloth striped at leather surface, guarantees product design, the checkout procedure reliable operation.

Description

Central coiling formula synthetic leather product inspection machine
Technical field
The present invention relates to synthetic leather product inspection machine, a kind of synthetic leather product inspection machine that the examined product branch is rolled into rouleau and inspection back product by the process of batching of more specifically saying so.
Background technology
Shown in Figure 1, at present, the product inspection machine that in synthetic leather enterprise, uses, its mode of batching is to adopt two roller groups 10 to carry out the surface friction rolling, also claims surperficial rolling test machine.The process of product inspection is that the examined product 4 that unreels in let off roll 2 is divided the finished product volume 8 that is rolled into length requirement, and this process implementation process is monitored.Specifically be with synthetic leather examined product 4 usefulness round tube frames on the frame 1 that constitutes by bearing set 3, under the traction of drive roll 5, to test flat plate 6, again through transition roller 11, being wound on the paper tube core 9 between the two roller groups 10, is that the finished product volume 8 of mandrel is placed on the two roller groups 10 with paper tube core 9.When start was tested, counting machine 7 was used for counting, and shuts down severing and take off when coiling reaches desired length, finished checkout procedure one time.
In use there is following problem in the test machine of this version:
1, when checking the synthetic leather product of " light, bullet, thin ",, causes product quality problem because the effect of friction force between synthetic leather product and the two roller groups 10 is formed with the base cloth striped on the leather surface.
2, in the coiling process, the variation of coil diameter is constantly changing coiling tension, and coil diameter hour is prone to synthetic leather and crumples; When coil diameter is big, may occur breaking product even causing device damage.
Summary of the invention
The present invention is for avoiding above-mentioned existing in prior technology weak point, a kind of central coiling formula synthetic leather product inspection machine is provided, to eliminate the friction force between synthetic leather and the roller group, and synthetic leather product tension force in checkout procedure is consistent, thereby improve the quality of products, guarantee the checkout procedure reliable operation.
Technical solution problem of the present invention adopts following technical scheme:
The constructional feature of central coiling formula synthetic leather product inspection machine of the present invention is that transition roller on the checkout stand is derived, passed to examined product from the let off roll that unreels in the unit after checkout stand, and the nip rolls in the rolling unit draw and are wound on the central coiling bar of rolling unit again; The tension force of described let off roll is adjustable, and described central coiling bar is driven by nip rolls, and consistent with described nip rolls linear velocity.
Constructional feature of the present invention also is:
Described unreeling the unwinding tension control mechanism is set in the unit, described unwinding tension control mechanism is a gas folder formula friction disc, described gas folder formula friction disc is that the axle head at let off roll is provided with friction disc, a pair of friction lining is fixedly installed on two jaws of gas pincers, and the clamping dynamics is pneumatic adjustable between two jaws of described gas pincers.
The controlled actuating cylinder of pressure is set, and the different elongation of cylinder rod rod end clamps different corner dimension between two jaws corresponding to gas.
In described rolling unit, be provided with the nip rolls drive motor and with the gear-driven live roll of nip rolls, in the transmission device of described live roll and central coiling bar, the gas that adjustable in pressure is set is opened the formula friction disc, the axle head that is included in described live roll is provided with the moving dish that rubs of rub surely dish and empty cover respectively, the transmission gear that sky is enclosed within the live roll axle head is dish and moving the rubbing between the dish of rubbing surely, and is propulsive effort with rub surely dish and the moving dish friction force thereon that rubs; Between described transmission gear and central coiling bar, the chain sprocket transmission device is set.
Compared with the prior art, beneficial effect of the present invention is embodied in:
1, the present invention makes existing surface friction rolling be improved to the central coiling rolling, thereby has eliminated the friction force between synthetic leather and the roller group, effectively avoids being formed with the base cloth striped at leather surface, guarantees product design.
2, the tension force of let off roll is adjustable among the present invention, and the central coiling bar is driven by nip rolls, and cause synthetic leather product tension force in checkout procedure to be consistent with nip rolls linear velocity one, stable drive in the checkout procedure, can not form that synthetic leather is crumpled and break the phenomenon of product because of overtension, counting accurately, guaranteed the reliable operation of checkout procedure.
Description of drawings
Fig. 1 is the prior art structural representation.
Label among Fig. 1: 1 frame, 2 let off roll, 3 bearing sets, 4 examined products, 5 drive rolls, 6 test flat plates, 7 counting machines, 8 finished products volume, 9 paper tube cores, 10 liang of roller groups, 11 excessive rollers.
Fig. 2 is a structural representation of the present invention.
Fig. 3 unreels unit tension adjustment mechanism structural representation for the present invention.
Fig. 4 is a rolling block construction scheme drawing of the present invention.
Label among Fig. 2, Fig. 3, Fig. 4: 1 unreels unit, 11 let off roll, 12 friction discs, 13 friction linings, 14 gas pincers, 15 actuating cylinders, 2 rolling unit, 21 nip rolls, 22 central coiling bars, 23 nip rolls drive motor, 24 live rolls, 25 rub surely dish, 26 moving rub dish, 27 transmission gears, 28 chain sprocket transmission devices, 3 counting machines, 4 gear clusters, 5 rubber bowls, 6 checkout stands, 7 transition rollers, 8 afterbody deflector rolls, 9 air inlet pipes.
Below pass through the specific embodiment, and the invention will be further described in conjunction with the accompanying drawings.
The specific embodiment
Referring to Fig. 2, Fig. 3, transition roller 7 on the checkout stand is derived, passed to examined product from the let off roll 11 that unreels in the unit 1 after checkout stand 6, and the nip rolls in rolling unit 2 21 draw and are wound on the central coiling bar 22 of rolling unit 2 again; The tension force of let off roll 11 is adjustable, and central coiling bar 22 is driven by nip rolls 21, and consistent with nip rolls 21 linear velocities.
In concrete the enforcement, as Fig. 2, shown in Figure 3, the unwinding tension control mechanism is set in unreeling unit 1, the unwinding tension control mechanism is a gas folder formula friction disc, gas folder formula friction disc is that the axle head at let off roll 11 is provided with friction disc 12, a pair of friction lining 13 is fixedly installed on two jaws of gas pincers 14, and the clamping dynamics is pneumatic adjustable between two jaws of gas pincers 14; Shown in Figure 3, the controlled actuating cylinder of pressure 15 is set, the different elongation of cylinder rod rod end clamps different corner dimension between two jaws corresponding to gas.
Referring to Fig. 4, in rolling unit 2, be provided with nip rolls drive motor 23 and with nip rolls 21 gear-driven live rolls 24, in the transmission device of live roll 24 and central coiling bar 22, the gas that adjustable in pressure is set is opened the formula friction disc, the axle head that is included in live roll 24 is provided with the moving dish 26 that rubs of rub surely dish 25 and empty cover respectively, the transmission gear 27 that sky is enclosed within the live roll axle head is dish 25 and moving the rubbing between the dish 26 of rubbing surely, and is propulsive effort with rub surely dish 25 and moving dish 26 friction force thereon that rubs; Between transmission gear 27 and central coiling bar 22, chain sprocket transmission device 28 is set.
During use, suitably regulate the pressure size of actuating cylinder 15, make the friction force between friction lining 13 and the friction disc 12 keep steady state value, realize Tension Control, examined product is passed transition roller 7 through checkout stand 6, through nip rolls 21, live roll 24, afterbody deflector roll 8, be wound up at last on the central coiling bar 22 again, put down counting machine 3 and promptly begin to check product.When the product diameter is big, because deadweight produces big resistance, turn the pressure of actuating cylinder 15 down, the friction force between friction lining 13 and the friction disc 12 is diminished, guarantee constant tension force.When the product diameter hour because that deadweight produces resistance is less, transfer the pressure of big actuating cylinder 15, make the friction force between friction lining 13 and the friction disc 12 become big, so guarantee constant tension force all the time.
In the present embodiment between nip rolls 21 and the central coiling bar 22 the linear velocity matching process be, as shown in Figure 4, the nip rolls drive motor drives nip rolls 21 rotations by drop-gear box, is to realize gear transmission by gear cluster 4 between nip rolls 21 and live roll 24, speed is identical each other, and direction is opposite.Nip rolls 21 other ends fixedly install, and the dish 25 of deciding to rub rotates thereupon, the transmission gear 27 that sky is enclosed within on the live roll 24 coils 26 under the tension force effect of rubber bowl 5 with moving rubbing, form friction force each other, be the size of adjustment friction force by the size of the air pressure among the air inlet pipe 9 adjusting rubber bowls 5; Transmission gear 27 is by the rotation of chain sprocket transmission device central coiling bar 22.At the rolling initial stage, because central coiling bar 22 is a minor diameter, when design speed, the wind-up roll linear velocity equals the speed of nip rolls 21, and transmission gear 27, the moving dish 26 that rubs are an integral body with the dish 25 that rubs surely under the tension force effect of rubber bowl 5.The diameter that batches bar 22 when the center is increasing, linear velocity is also more and more faster, because the speed of nip rolls 21 is definite values, transmission gear 27 skies are enclosed within on the axle head of live roll 24, transmission gear 27 and the moving dish 26 and rub surely to produce between the dish 25 and slide of rubbing, the linear velocity that keeps batching bar 22 is identical with the speed of nip rolls 21.

Claims (4)

1, central coiling formula synthetic leather product inspection machine, it is characterized in that examined product derives, passes transition roller on the checkout stand (7) afterwards through checkout stand (6) from the let off roll (11) that unreels in the unit (1), the nip rolls (21) in rolling unit (2) draw and are wound on the central coiling bar (22) of rolling unit (2) again;
Described unreeling in the unit (1) the unwinding tension control mechanism is set, described unwinding tension control mechanism is a gas folder formula friction disc;
In described rolling unit (2), be provided with nip rolls drive motor (23) and with the gear-driven live rolls of nip rolls (21) (24), in the transmission device of described live roll (24) and central coiling bar (22), the gas that adjustable in pressure is set is opened the formula friction disc, the axle head that is included in described live roll (24) is provided with the moving dish (26) that rubs of rub surely dish (25) and empty cover respectively, the transmission gear (27) that sky is enclosed within the live roll axle head is positioned at rub surely dish (25) and moving rubbing between the dish (26), and is that propulsive effort makes the central coiling bar consistent with the nip rolls linear velocity with the dish (25) that rubs surely with moving dish (26) friction force thereon that rubs.
2, central coiling formula synthetic leather product inspection machine according to claim 1, it is characterized in that described gas folder formula friction disc is that axle head at let off roll (11) is provided with friction disc (12), a pair of friction lining (13) is fixedly installed on two jaws of gas pincers (14), and the clamping dynamics is pneumatic adjustable between two jaws of described gas pincers (14).
3, central coiling formula synthetic leather product inspection machine according to claim 2 is characterized in that being provided with the controlled actuating cylinder of pressure (15), and the different elongation of cylinder rod rod end clamps different corner dimension between two jaws corresponding to gas.
4, central coiling formula synthetic leather product inspection machine according to claim 1 is characterized in that between described transmission gear (27) and central coiling bar (22) chain sprocket transmission device (28) being set.
CNB2008101244718A 2008-07-17 2008-07-17 Central coiling formula synthetic leather product inspection machine Active CN100567106C (en)

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CN102874637B (en) * 2012-10-18 2015-11-18 北京印刷学院 A kind of multi-axis synchronized control device
CN103451904A (en) * 2013-08-16 2013-12-18 浙江锦尚合成革有限公司 Detection device for synthetic leather
CN103708258A (en) * 2014-01-10 2014-04-09 苏州承腾电子科技有限公司 Tool for manufacturing LED lamp band take-up package
CN104192601B (en) * 2014-08-28 2018-06-26 青岛恒昌泰橡塑机械有限公司 Coil packaging machine
CN105951412A (en) * 2014-10-08 2016-09-21 庄文礼 Nap absorber
CN107902463A (en) * 2017-12-22 2018-04-13 泗洪伟创光电有限公司 It is rotary to put band system automatically
CN108149412A (en) * 2017-12-26 2018-06-12 聂春燕 It is a kind of for the cloth-rolling device of pre-irradiation grafting technique and its batching method
CN109455555A (en) * 2018-12-18 2019-03-12 清远市齐力合成革有限公司 A kind of synthetic leather production inspection machine in one
CN110155780A (en) * 2019-05-28 2019-08-23 南京量凯智能科技有限公司 A kind of cloth pad pasting deviation-rectifying system and method for correcting error
CN112093530B (en) * 2020-07-24 2022-11-29 固高科技股份有限公司 Control method and control system for high-speed winding and unwinding and splitting machine

Citations (6)

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Publication number Priority date Publication date Assignee Title
US3927844A (en) * 1973-02-13 1975-12-23 Bond Transmission & Controls I Cloth inspection device
DE2617877A1 (en) * 1976-04-23 1977-11-03 Edelmann Maschf Web inspection appts. - has cutting table provided with spaced clamping bars with ends projecting beyond web edges and articulated to fluid cylinders
DE3920659A1 (en) * 1989-05-31 1991-01-10 Iro Calator Ab Cloth inspection table
CN2321003Y (en) * 1997-12-26 1999-05-26 侯宪生 Fake fur roll combined tester
JP2001262462A (en) * 2000-03-15 2001-09-26 Fukushin Kogyo Kk Rolled cloth examining device
CN1613735A (en) * 2004-11-29 2005-05-11 沈福明 Winded fabrics testing device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3927844A (en) * 1973-02-13 1975-12-23 Bond Transmission & Controls I Cloth inspection device
DE2617877A1 (en) * 1976-04-23 1977-11-03 Edelmann Maschf Web inspection appts. - has cutting table provided with spaced clamping bars with ends projecting beyond web edges and articulated to fluid cylinders
DE3920659A1 (en) * 1989-05-31 1991-01-10 Iro Calator Ab Cloth inspection table
CN2321003Y (en) * 1997-12-26 1999-05-26 侯宪生 Fake fur roll combined tester
JP2001262462A (en) * 2000-03-15 2001-09-26 Fukushin Kogyo Kk Rolled cloth examining device
CN1613735A (en) * 2004-11-29 2005-05-11 沈福明 Winded fabrics testing device

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Owner name: ANHUI ANLI MATERIAL TECHNOLOGY CO., LTD.

Free format text: FORMER NAME: ANHUI ANLI ARTIFICIAL LEATHER CO., LTD.

CP03 Change of name, title or address

Address after: 230601 Anhui economic and Technological Development Zone peach blossom Industrial Park Development Zone (Avenue and Avenue intersection)

Patentee after: Anhui Amway material Science and Technology Co., Ltd.

Address before: 230601 peach blossom Industrial Park, Hefei economic and Technological Development Zone, Anhui

Patentee before: Anhui Anli Artificial Leather Co., Ltd.