CN100564698C - A kind of cast-in-situ major diameter pipe pile concrete fast pouring device and job practices - Google Patents

A kind of cast-in-situ major diameter pipe pile concrete fast pouring device and job practices Download PDF

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Publication number
CN100564698C
CN100564698C CNB200810019690XA CN200810019690A CN100564698C CN 100564698 C CN100564698 C CN 100564698C CN B200810019690X A CNB200810019690X A CN B200810019690XA CN 200810019690 A CN200810019690 A CN 200810019690A CN 100564698 C CN100564698 C CN 100564698C
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concrete
internal
cavity structure
external casing
casing cavity
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CNB200810019690XA
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CN101240547A (en
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刘汉龙
高玉峰
马晓辉
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Hohai University HHU
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Hohai University HHU
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Abstract

The present invention relates to a kind of cast-in-situ major diameter pipe pile concrete fast pouring device and job practices.The present invention is provided with shifting sledge and snaps onto in vertical chute on frame, shifting sledge is fixedlyed connected with leading truck, leading truck and the riveted joint of internal and external casing cavity structure, and feed pipe one end connects shifting sledge, the other end connects leading truck, and faces toward the feed hopper of internal and external casing cavity structure; Ground, stake airport is in place; the Vibration on Start-up head; the internal and external casing cavity structure is lowered into ground in the protection of flap valve shoe; elephant trunk is connected with feed pipe spiral on being fixed on the internal and external casing cavity structure by the drum frame, concrete is pressed into elephant trunk is transported in the internal and external casing cavity structure.Solved with artificial small handcart the lifting of concrete one car car has been poured into the defective of taking the plenty of time in the bilayer sleeve.It is simple in structure, ingenious, easy to operate that the present invention has the present invention, saves time, and construction is easy, and construction cost is low.

Description

A kind of cast-in-situ major diameter pipe pile concrete fast pouring device and job practices
Technical field
The present invention relates to a kind of construction equipment and method, particularly a kind of cast-in-situ major diameter pipe pile concrete fast pouring device and job practices.
Background technology
Before the present invention, in engineering constructions such as road, municipal administration, composite foundation construction method is present soft soil foundation class methods commonly used, comprise flexible pile composite foundation method (as broken stone pile, lime soil pile and cement mixing pile etc.) and rigid pile composite foundation method (as the CFG stake, PHC stake and PCC stake etc.).A kind of sleeve pipe that is used for weak sub-grade treatment become mould pouring pipe pile with large diameter machine (patent No.: ZL01273182-X) and soft foundation composite ground base construction method for field pouring pipe pile with large diameter (patent No.: ZL02112538-4) patent of invention adopt mode of vibration with steel internal and external double-layer cavity structure under the protection of flap valve shoe closure; sink to the ground projected depth; inject concrete by the concrete current divider to this even structure; this cavity structure is transferred in vibration then; the flap valve pile shoe structure separates when this cavity structure is transferred to automatically, makes it to form cast-in-place concrete thin-walled pile tube.
But this technology still exists some shortcomings and defective when practical application, promptly when tubular pile concrete is poured into a mould, at first need to adopt artificial small handcart that site mixed concrete is poured in the winding type concrete charging car, then the lifting of concrete charging car one car one car is poured in the feed hopper on bilayer sleeve top, the pouring concrete construction time has accounted for 70% of bore forming.This material-uploading style is very backward, not only wastes a large amount of manpowers and engineering time, has a strong impact on construction speed, incurs loss through delay the engineering delivery time, simultaneously, concrete transport at the scene with lifting process in unrestrained on-site, construction environment has been caused very big pollution.Though apparently, be not much problems, tight in time requirement, the tight constructing operation aspect that engineering quantity is big, site operation is closely linked often just delays whole engineering construction with regard to these unremarkable indispositions.
In order to address this problem, one of way of trial is to adopt commercial concrete, and the concrete that will stir in factory is transported to the scene with the commercial concrete car, uses the vehicular hydraulic means then, and concrete pressure is transported in the feed hopper.But commodity in use concrete cost is too high, even per ton cost rises a bit, for the huge road of engineering quantity, municipal construction, gathering together is exactly a huge expense, and basic or impossible large tracts of land adopts; Simultaneously, because it is generally all very poor to reinforce the weak soil condition in place, commercial concrete car difficulty reaches building-site, even behind the arrival building site, because the concrete amount that every pile needs is limited, the blanking time long (general about 1 hour) of adjacent two piles construction, cause the concrete sedimentation time in the commodity car long, so need to stir repeatedly, increase cost.
Therefore, at this complicated problems not, the constructor feels simply helpless, and is stymied by, and knows defectiveness perfectly well, also can only construct according to conventional method, makes a large amount of time consumptions on this.According to statistics, such engineering, only this individual event spent time of construction has accounted for more than 70% of whole engineering.
Summary of the invention
Purpose of the present invention just is to overcome above-mentioned defective, develops a kind of novel cast-in-situ major diameter pipe pile concrete fast pouring device and job practices.
Technical scheme of the present invention is:
A kind of cast-in-situ major diameter pipe pile concrete fast pouring device, mixer links to each other with the ground pump, elephant trunk one end links to each other with the ground pump, the other end is connected with concrete feed pipe spiral by the drum frame, its major technique is characterised in that and connects a vertical chute on the frame, shifting sledge snaps onto in vertical chute, shifting sledge is fixedlyed connected with leading truck, the leading truck other end is connected with internal and external casing cavity structure upper end, the concrete feed pipe is connected on the shifting sledge, the concrete feed pipe port of export is positioned at the charging aperture top of internal and external casing cavity structure, and facing to charging aperture.
Another technical scheme of the present invention is:
A kind of cast-in-situ major diameter pipe pile concrete fast pouring job practices, its major technique step is as follows:
(1) adopting forced mixer to carry out concrete at the scene stirs;
(2) ground, stake airport is in place, and the Vibration on Start-up head is lowered into the ground projected depth with the internal and external casing cavity structure in the protection of flap valve shoe;
(3) will be connected with the feed pipe spiral by the drum frame with the elephant trunk that the ground pump links to each other, form the concrete casting injection system;
(4) concrete after will stirring is pumped into elephant trunk by ground, and by being connected the feed pipe on the shifting sledge, is transported in the internal and external casing cavity structure through feed hopper;
(5) promote the internal and external casing cavity structure, drive shifting sledge and move in chute, shifting sledge drives feed pipe and together moves, and remains feed pipe above charging aperture and to internal and external casing cavity structure delivering concrete.
Advantage of the present invention and effect are, defective and wretched insufficiencies such as long, waste of manpower of the time when just having overcome with extremely simple device structure and succinct step that the car of winding type charging in the past cooperates artificial cast-in-place concrete and contaminated environment also avoid the commercial concrete car that the job site is required the shortcoming high, that the on-the-spot stand-by period is long and cost is high simultaneously.Elephant trunk is connected with feed pipe spiral on being fixed on the internal and external casing cavity structure and can on-the-spotly installs, and can take cleaning apart.Leading truck can drive feed pipe and internal and external casing cavity structure synchronization lifting, and the while can prevent the elephant trunk discontinuity and collide or twine with the internal and external casing cavity structure.This programme can be two stake machine fluid concretes according to construct on-the-spot stirring of needs of pile sinking of adjacent studs simultaneously, the efficiency of construction height.
The present invention is simple in structure, ingenious, and is easy to operate, and construction is saved time easily, and construction cost is low.
Other advantage of the present invention and effect will continue to describe below.
Description of drawings
Fig. 1---structural principle schematic diagram of the present invention.
Fig. 2---partial enlarged drawing A among Fig. 1.
Fig. 3---the invention process figure.
The specific embodiment
As Fig. 1, Fig. 2 and shown in Figure 3, forced concrete mixer 1 links to each other with ground pump 3 by transmission and concrete transmission short tube 2, elephant trunk 4 is connected with ground pump 3 by drum frame 5 one ends, the other end is connected with concrete feed pipe 6, and promptly spiral interface 7 spirals that have of the lower end by concrete feed pipe 6 connect; Shifting sledge 8 and vertical chute 9 snappings, and shifting sledge 8 can be upper and lower mobile in vertical chute 9, shifting sledge 8 is fixedlyed connected with leading truck 10, vertically chute 9 is connected with frame 11, leading truck 10 other ends are connected with inside and outside (bilayer) sleeve pipe cavity structure 12, concrete feed pipe 6 is fixedlyed connected with shifting sledge 8, and concrete feed pipe 6 ports of export are positioned at the top of the charging aperture 13 on the internal and external casing cavity structure 12, and facing to charging aperture 13.
During pile foundation construction, at first adopt forced concrete mixer 1 to carry out ready-mixed concrete 14 at the scene; Vibration on Start-up 15 is lowered into internal and external casing cavity structure 12 projected depth of consolidated subsoil in the protection of flap valve shoe 16; Elephant trunk 4 is connected with concrete feed pipe 6 lower end spiral interfaces 7; Concrete 14 after stirring is pressed into elephant trunk 4 by ground pump 3, and is transported in the charging aperture 13 on the bilayer sleeve cavity structure 12 by the port of export that is connected the concrete feed pipe 6 on the shifting sledge 8; Along with internal and external casing cavity structure 12 gos deep in the ground, leading truck 10 is also along with internal and external casing cavity structure 12 is downward, drive shifting sledge 8 longitudinally chute 9 moves down, elephant trunk 4 unnecessary parts are gone up the rolling elastic device that is provided with by 5 on drum frame and tighten up, and avoid elephant trunk 4 to pave and cause chaotic at the construction field (site) and influence continuing construction; After internal and external casing cavity structure 12 has arrived projected depth, then the port of export of concrete feed pipe 6 is to charging aperture 13 fluid concretes of internal and external casing cavity structure 12 upper ends, and limit cast, the limit promotes internal and external casing cavity structure 12, concrete feed pipe 6 carries elephant trunk 4 by the shifting sledge 8 with vertical chute 9 snappings and rises thereupon, and the concrete after will stirring 14 is pressed into elephant trunk 4 by ground pump 3, and by being connected the feed pipe 6 on the shifting sledge 8, pour into a mould in the charging aperture 13 on being transported in the internal and external casing cavity structure 12, drum frame 5 is also emitted elephant trunk 4 in good time, simultaneously, the flap valve shoe 16 that internal and external casing cavity structure 12 lower ends connect is opened along with the rising of internal and external casing cavity structure 12, concrete 14 can be entered in the stake smoothly, until the concrete tubular pile casting complete.
Along with the elephant trunk 4 of the upper and lower lifting of internal and external casing cavity structure 12 by 5 coilings of drum frame, can save the space, easy to operate.On the ground pump 3 three-way interface 17 being arranged, can be adjacent second stake machine fluid concrete simultaneously, raises the efficiency.
Spiral disassembles the spiral interface 7 of elephant trunk 4 and concrete feed pipe 6, with clear water elephant trunk 4 is cleaned, in order to using next time.
Concrete pouring efficient height is not wasted concrete in the whole construction course, and is free from environmental pollution.
Protection scope of the present invention is not limited only to the description of present embodiment.

Claims (4)

1. cast-in-situ major diameter pipe pile concrete fast pouring device, mixer links to each other with the ground pump, elephant trunk one end links to each other with the ground pump, the other end is connected with concrete feed pipe spiral by the drum frame, it is characterized in that connecting on the frame a vertical chute, shifting sledge snaps onto in vertical chute, shifting sledge is fixedlyed connected with leading truck, the leading truck other end is connected with internal and external casing cavity structure upper end, the concrete feed pipe is connected on the shifting sledge, the concrete feed pipe port of export is positioned at the charging aperture top of internal and external casing cavity structure, and facing to charging aperture.
2. a kind of cast-in-situ major diameter pipe pile concrete fast pouring device according to claim 1 is characterized in that on the drum frame axle rolling elastic device being set.
3. a kind of cast-in-situ major diameter pipe pile concrete fast pouring device according to claim 1 is characterized in that on the ground pump threeway being set.
4. cast-in-situ major diameter pipe pile concrete fast pouring job practices, its step is as follows:
(1) adopting forced mixer to carry out concrete at the scene stirs;
(2) ground, stake airport is in place, and the Vibration on Start-up head is lowered into the ground projected depth with the internal and external casing cavity structure in the protection of flap valve shoe;
(3) will be connected with concrete feed pipe spiral by the drum frame with the elephant trunk that the ground pump links to each other;
(4) concrete after will stirring is pumped into elephant trunk by ground, and by being connected the concrete feed pipe on the shifting sledge, is transported in the internal and external casing cavity structure through the concrete charging aperture;
(5) promote the internal and external casing cavity structure, drive shifting sledge and move rising in vertical chute, shifting sledge drives the concrete feed pipe and together moves rising, remains the concrete feed pipe above charging aperture and to internal and external casing cavity structure delivering concrete.
CNB200810019690XA 2008-03-12 2008-03-12 A kind of cast-in-situ major diameter pipe pile concrete fast pouring device and job practices Expired - Fee Related CN100564698C (en)

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CNB200810019690XA CN100564698C (en) 2008-03-12 2008-03-12 A kind of cast-in-situ major diameter pipe pile concrete fast pouring device and job practices

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Application Number Priority Date Filing Date Title
CNB200810019690XA CN100564698C (en) 2008-03-12 2008-03-12 A kind of cast-in-situ major diameter pipe pile concrete fast pouring device and job practices

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CN100564698C true CN100564698C (en) 2009-12-02

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101975158B (en) * 2010-12-01 2012-01-25 徐工集团工程机械股份有限公司建设机械分公司 Concrete pump truck and concrete piston lubricating system thereof
CN103388334B (en) * 2013-07-25 2014-09-17 中交四航局第三工程有限公司 On-site concrete pouring construction method and on-site concrete pouring construction system thereof
CN108081447A (en) * 2017-12-01 2018-05-29 福州市鸿生建材有限公司 A kind of pile pile production technology
CN116446392A (en) * 2023-04-18 2023-07-18 中厦建设有限公司 Secondary stirring construction method for micro-vibration immersed tube stiff composite pile

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