CN205776209U - The construction equipment of concrete-pile - Google Patents
The construction equipment of concrete-pile Download PDFInfo
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- CN205776209U CN205776209U CN201620377547.8U CN201620377547U CN205776209U CN 205776209 U CN205776209 U CN 205776209U CN 201620377547 U CN201620377547 U CN 201620377547U CN 205776209 U CN205776209 U CN 205776209U
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Abstract
一种混凝土桩的施工设备,有效的解决了传统施工设备在施工时护筒不易沉入土体的问题;其解决的技术方案是,本实用新型包括底座,其特征在于,底座上设有支架,支架上端安装有第一滑轮,底座上固定有第一卷扬机,第一卷扬机连接有重锤,重锤外侧套有护筒,护筒连接固定在底座上的第二卷扬机,护筒四周设有滑轨,底座上固定有滑槽,构成护筒在滑槽内滑动且只能上下运动的结构,护筒下端设有挡块,护筒壁内安装有气缸,气缸前端设有圆环,圆环固定在挡块上,构成气缸控制挡块转动的结构;本实用新型结构合理,制造成本低廉,方便运输和使用,可以在极快的时间内将混凝土桩成型,加快了施工进度,缩短了工期,极大的提高了效率。
A kind of construction equipment for concrete piles, which effectively solves the problem that the casing of traditional construction equipment is not easy to sink into the soil during construction; the technical solution is that the utility model includes a base, which is characterized in that the base is provided with a bracket , the first pulley is installed on the upper end of the bracket, the first hoist is fixed on the base, the first hoist is connected with a heavy hammer, the outer side of the heavy hammer is covered with a protective tube, the protective tube is connected with the second hoist fixed on the base, and there are The slide rail is fixed with a chute on the base, which constitutes a structure that the casing slides in the chute and can only move up and down. A stopper is provided at the lower end of the casing, and a cylinder is installed in the wall of the casing. A ring is arranged at the front end of the cylinder. The ring is fixed on the block to form a structure in which the cylinder controls the rotation of the block; the utility model has reasonable structure, low manufacturing cost, convenient transportation and use, and can form the concrete pile in a very fast time, which speeds up the construction progress and shortens the construction time. The construction period has greatly improved the efficiency.
Description
技术领域 technical field
本实用新型涉及土木工程设备技术领域,特别是涉及一种混凝土桩的施工设备。 The utility model relates to the technical field of civil engineering equipment, in particular to a construction equipment for concrete piles.
背景技术 Background technique
在建筑物的地基处理中,经常遇到这样的情况,地表下一定深度处存在密度较大的砂土层、碎石土层、黄土层、砾卵石层等,并且这些土层的硬度不均、厚度不均。这种地质条件对桩基施工时的桩身成孔造成很大难度,目前常用的振动沉管、静压或者回转钻进等方式,基本上都很难形成桩孔至设计深度,造成施工难度加大,施工工期的延长。旋挖钻机和人工挖孔虽然能够在较硬的土层中成孔,但都是将原土取出的方法,不仅需要清土外运造成成本增高和环境污染,而且由于没有充分利用原土和没有护壁,极易造成孔壁坍塌和缩径,特别是当地下水含量较高时,桩孔会很快进水,无法进行下步施工。 In the foundation treatment of buildings, it is often encountered that there are dense sandy soil layers, gravel soil layers, loess layers, gravel and pebble layers, etc. at a certain depth below the surface, and the hardness of these soil layers is uneven. , Uneven thickness. This geological condition makes it very difficult to form holes in the pile body during pile foundation construction. At present, it is difficult to form pile holes to the design depth with the commonly used methods such as vibratory sinking, static pressure or rotary drilling, which makes construction difficult. Increase and extend the construction period. Although rotary drilling rigs and manual digging can form holes in relatively hard soil layers, they are both methods of taking out the original soil. Not only does it need to clear the soil and transport it outside, resulting in increased costs and environmental pollution, but also because the original soil and soil are not fully utilized. Without the retaining wall, it is very easy to cause the hole wall to collapse and shrink, especially when the groundwater content is high, the pile hole will be flooded with water quickly, and the next step of construction cannot be carried out.
在申请号为201410616111.5的发明专利中,公开了一种混凝土桩的施工设备,包括有护筒,重锤,卷扬机,底盘,支架,其特征是:底盘上固定有大功率卷扬机和小功率卷扬机,底盘前端设有垂直于底盘的支架,支架上端设有滑轮;大功率卷扬机的额定荷载为40kN~80kN,从大功率卷扬机中的伸出的钢丝绳穿绕过支架上端的滑轮后,再穿绕过重锤顶端设置的滑轮,从而实现大功率卷扬机带动重锤进行升降;重锤为可穿入护筒的细长型钢质重锤,重锤底端为尖底或平底,重量为5~10 吨;小功率卷扬机额定荷载为20kN~60kN,从小功率卷扬机中伸出的钢丝绳通过穿绕支架上端的滑轮和反向装置,与护筒连接,从而实现小功率卷扬机带动护筒进行升降;护筒为一定长度的两端开口的钢管,护筒的直径大于上述重锤的直径,护筒上端设有垂直度控制装置,护筒上端设有填料口;护筒的上端还可以加设振动装置。 In the invention patent with the application number 201410616111.5, a construction equipment for concrete piles is disclosed, including a casing, a weight, a hoist, a chassis, and a bracket. The characteristics are: a high-power hoist and a small-power hoist are fixed on the chassis, The front end of the chassis is provided with a bracket perpendicular to the chassis, and the upper end of the bracket is equipped with a pulley; the rated load of the high-power hoist is 40kN ~ 80kN, and the wire rope protruding from the high-power hoist passes around the pulley at the upper end of the bracket, and then passes around The pulley is set on the top of the heavy hammer, so that the high-power hoist can drive the heavy hammer to lift; the heavy hammer is a slender steel heavy hammer that can penetrate into the casing, and the bottom of the heavy hammer is pointed or flat, with a weight of 5 to 10 tons ;The rated load of the small-power winch is 20kN~60kN. The steel wire rope protruding from the small-power winch passes through the pulley and the reverse device at the upper end of the bracket to connect with the casing, so that the small-power winch drives the casing to lift; the casing is A certain length of steel pipe with openings at both ends, the diameter of the casing is larger than the diameter of the above weight, the upper end of the casing is provided with a verticality control device, and the upper end of the casing is provided with a filling port; the upper end of the casing can also be equipped with a vibration device.
该专利在使用时存在以下缺陷:由于重锤的直径小于护筒,所以护筒在沉入桩孔时容易卡住,该专利中采用震动或反压的方式使护筒下压,较浅深度时该方式还可以有效的实现,但在达到一定深度时,下方的土体密实度大大增加,仅提供震动和反压难以使护筒向下运动,无法对浇筑的混凝土进行保护,可能导致混凝土桩的施工失败。且护筒上连接的小功率卷扬机仅提供向下的反压力,并未提供护筒向上的力,在取出护筒时将会有很大的麻烦。 This patent has the following defects in use: because the diameter of the weight is smaller than the casing, the casing is easy to get stuck when sinking into the pile hole. In this patent, the casing is pressed down by vibration or back pressure, and the shallow depth This method can also be effectively realized, but when it reaches a certain depth, the density of the soil below is greatly increased, and it is difficult to move the casing downwards only by providing vibration and back pressure, and it is impossible to protect the poured concrete, which may cause concrete damage. The construction of the pile failed. And the low-power winch that connects on the casing only provides downward counter pressure, does not provide the upward force of casing, will have very big trouble when taking out casing.
实用新型内容 Utility model content
针对上述情况,为克服现有技术之缺陷,本实用新型之目的就是提供一种混凝土桩的施工设备,有效的解决了传统施工设备在施工时护筒不易沉入土体的问题。 In view of the above situation, in order to overcome the defects of the prior art, the purpose of this utility model is to provide a construction equipment for concrete piles, which effectively solves the problem that the casing of the traditional construction equipment is not easy to sink into the soil during construction.
其解决的技术方案是,本实用新型包括底座,其特征在于,底座上设有支架,支架上端安装有第一滑轮,底座上固定有第一卷扬机,第一卷扬机的钢丝绳绕过第一滑轮连接有重锤,构成第一卷扬机控制重锤上升的结构,重锤外侧套有护筒,护筒上端经钢丝绳连接固定在底座上的第二卷扬机,构成第二卷扬机控制护筒上升的结构,护筒四周设有滑轨,底座上固定有与滑轨相配合的滑槽,构成护筒在滑槽内滑动且只能上下运动的结构,护筒下端设有可转动的挡块,护筒壁内安装有气缸,气缸前端设有圆环,圆环固定在挡块上,构成气缸控制挡块转动的结构。 The technical solution is that the utility model includes a base, which is characterized in that a bracket is provided on the base, a first pulley is installed on the upper end of the bracket, a first hoist is fixed on the base, and the steel wire rope of the first hoist is connected by the first pulley. There is a heavy hammer, which constitutes the structure that the first winch controls the rising of the heavy hammer. The outer side of the heavy hammer is covered with a protective tube. There are slide rails around the cylinder, and a chute matching the slide rail is fixed on the base to form a structure that the casing slides in the chute and can only move up and down. The lower end of the casing is provided with a rotatable stopper. A cylinder is installed inside, the front end of the cylinder is provided with a circular ring, and the circular ring is fixed on the block to form a structure for the cylinder to control the rotation of the block.
本实用新型结构合理,制造成本低廉,方便运输和使用,可以在极快的时间内将混凝土桩成型,加快了施工进度,缩短了工期,极大的提高了效率。 The utility model has the advantages of reasonable structure, low manufacturing cost, convenient transportation and use, can form concrete piles in a very fast time, speeds up the construction progress, shortens the construction period, and greatly improves the efficiency.
附图说明 Description of drawings
图1是本实用新型的示意图。 Fig. 1 is the schematic diagram of the utility model.
图2是本实用新型护筒挡块结构的示意图。 Fig. 2 is a schematic diagram of the casing block structure of the utility model.
具体实施方式 detailed description
以下结合附图对本实用新型的具体实施方式作进一步详细说明。 The specific embodiments of the present utility model will be described in further detail below in conjunction with the accompanying drawings.
由图1至图2给出,本实用新型包括底座1,其特征在于,底座1上设有支架2,支架2上端安装有第一滑轮3,底座1上固定有第一卷扬机4,第一卷扬机4的钢丝绳20绕过第一滑轮3连接有重锤11,构成第一卷扬机4控制重锤11上升的结构,重锤11外侧套有护筒12,护筒12上端经钢丝绳20连接固定在底座1上的第二卷扬机5,构成第二卷扬机5控制护筒12上升的结构,护筒12四周设有滑轨14,底座1上固定有与滑轨14相配合的滑槽13,构成护筒12在滑槽13内滑动且只能上下运动的结构,护筒12下端设有可转动的挡块17,护筒12壁内安装有气缸18,气缸18前端设有圆环19,圆环19固定在挡块17上,构成气缸18控制挡块17转动的结构。 Given by Fig. 1 to Fig. 2, the utility model comprises base 1, is characterized in that, base 1 is provided with support 2, and support 2 upper end is equipped with first pulley 3, and base 1 is fixed with first winch 4, the first The wire rope 20 of the hoist 4 is connected to the heavy hammer 11 by bypassing the first pulley 3, forming a structure in which the first hoist 4 controls the weight 11 to rise. The second hoist 5 on the base 1 constitutes the structure that the second hoist 5 controls the casing 12 to rise, and the casing 12 is provided with slide rails 14 around the casing 12, and the base 1 is fixed with a chute 13 that matches the slide rail 14 to form a casing. The cylinder 12 slides in the chute 13 and can only move up and down. The lower end of the casing 12 is provided with a rotatable block 17. A cylinder 18 is installed in the wall of the casing 12. The front end of the cylinder 18 is provided with a ring 19. 19 is fixed on the block 17, and constitutes the structure that the cylinder 18 controls the rotation of the block 17.
所述的重锤11顶端设有第二滑轮10,钢丝绳20穿过第二滑轮10固定在支架2上。 The top of the weight 11 is provided with a second pulley 10 , and the wire rope 20 passes through the second pulley 10 and is fixed on the bracket 2 .
所述的第二卷扬机5的钢丝绳20经固定在支架2上的第三滑轮6和第四滑轮9连接到护筒12上。 The wire rope 20 of the second winch 5 is connected to the casing 12 through the third pulley 6 and the fourth pulley 9 fixed on the bracket 2 .
所述的第一滑轮3经滑轮架7固定在支架2上。 The first pulley 3 is fixed on the support 2 via the pulley frame 7 .
所述的护筒12上开设有填料口15。 The casing 12 is provided with a filling port 15 .
所述的底座1四周安装有多个液压撑16。 A plurality of hydraulic supports 16 are installed around the base 1 .
所述的支架2上方设有加强筋8。 A reinforcing rib 8 is arranged above the bracket 2 .
所述的重锤11外径小于护筒12内径。 The outer diameter of the weight 11 is smaller than the inner diameter of the casing 12 .
本实用新型在使用时, When the utility model is in use,
在施工场地上固定本实用新型,根据场地的需要调整液压撑16的高度,使得本装置可以保持水平的状态上,通过第一卷扬机4使得重锤11提升,到达最高状态时,松开第一卷扬机4使重锤11在重力作用下做自由下落运动,将地基土体进行打桩,每前进一段深度后,控制第二卷扬机5释放护筒12,使得护筒12下落,并控制气缸18推动挡块17转动,使得护筒12的下端出口缩小,重锤11下落时将打在挡块17上,带动护筒12向下运动,反复进行打桩和护筒12下压的动作,直到达到设计深度。 Fix the utility model on the construction site, adjust the height of the hydraulic support 16 according to the needs of the site, so that the device can maintain a horizontal state, and the weight 11 is lifted by the first hoist 4, and when reaching the highest state, release the first The hoist 4 makes the weight 11 fall freely under the action of gravity, piling the foundation soil, and after each advance to a certain depth, controls the second hoist 5 to release the casing 12, so that the casing 12 falls, and controls the cylinder 18 to push the gear The block 17 rotates to make the outlet of the lower end of the casing 12 shrink. When the heavy hammer 11 falls, it will hit the block 17, driving the casing 12 to move downward, and repeatedly carry out the action of piling and pressing down the casing 12 until the design depth is reached. .
达到设计深度后,通过填料口15向护筒12内填加填充料,通过重锤11的重压,将填充料夯实,达到一定厚度后,填充干硬混凝土,再进行夯实,然后在干硬混凝土上方安装钢筋笼,再进行混凝土浇筑,达到标高后,进行振捣,然后通过第二卷扬机5将护筒12提升出来,此时完成混凝土桩的施工。 After reaching the design depth, fill the filler into the casing 12 through the filler port 15, and compact the filler by the weight of the weight 11. A reinforcement cage is installed above the concrete, and then concrete pouring is carried out. After reaching the elevation, vibration is carried out, and then the casing 12 is lifted out by the second hoist 5, and the construction of the concrete pile is completed at this time.
护筒12经滑轨14和滑槽13的组合固定在底座1上,可以保证护筒12的稳定,且只能在底座1上沿上下方向运动,重锤11在护筒12内作上下运动,可以保证重锤11方向始终垂直,打出的桩孔可以保证竖直。 The casing 12 is fixed on the base 1 through the combination of the slide rail 14 and the chute 13, which can ensure the stability of the casing 12 and can only move up and down on the base 1, and the weight 11 moves up and down in the casing 12 , it can be guaranteed that the direction of the weight 11 is always vertical, and the pile holes driven out can be guaranteed to be vertical.
本实用新型相对于传统的混凝土桩施工设备,使用材料大幅减少,制造工艺简单,制造成本降低;结构简单,易于运输和转移;结构小巧,在任何场地均可以搭设,减少了不必要的施工前提;将打桩和混凝土浇筑结合到一起,减少了施工工艺,可以使得工期提前完成。 Compared with the traditional concrete pile construction equipment, the utility model greatly reduces the materials used, the manufacturing process is simple, and the manufacturing cost is reduced; the structure is simple, easy to transport and transfer; the structure is small and exquisite, and can be erected on any site, reducing unnecessary construction prerequisites ; The combination of piling and concrete pouring reduces the construction process and can complete the construction period ahead of schedule.
本实用新型结构合理,制造成本低廉,方便运输和使用,可以在极快的时间内将混凝土桩成型,加快了施工进度,缩短了工期,极大的提高了效率。 The utility model has the advantages of reasonable structure, low manufacturing cost, convenient transportation and use, can form concrete piles in a very fast time, speeds up the construction progress, shortens the construction period, and greatly improves the efficiency.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620377547.8U CN205776209U (en) | 2016-04-29 | 2016-04-29 | The construction equipment of concrete-pile |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620377547.8U CN205776209U (en) | 2016-04-29 | 2016-04-29 | The construction equipment of concrete-pile |
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| CN205776209U true CN205776209U (en) | 2016-12-07 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107338781A (en) * | 2017-08-10 | 2017-11-10 | 中国电建集团华东勘测设计研究院有限公司 | A kind of compacting pile construction device and its construction method |
| CN112663614A (en) * | 2020-12-15 | 2021-04-16 | 广东精铟海洋工程股份有限公司 | Pile gripper for marine wind power single-pile foundation construction |
| CN117107758A (en) * | 2023-08-30 | 2023-11-24 | 中城乡生态环保工程有限公司 | Construction equipment for carrier piles |
-
2016
- 2016-04-29 CN CN201620377547.8U patent/CN205776209U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107338781A (en) * | 2017-08-10 | 2017-11-10 | 中国电建集团华东勘测设计研究院有限公司 | A kind of compacting pile construction device and its construction method |
| CN112663614A (en) * | 2020-12-15 | 2021-04-16 | 广东精铟海洋工程股份有限公司 | Pile gripper for marine wind power single-pile foundation construction |
| CN117107758A (en) * | 2023-08-30 | 2023-11-24 | 中城乡生态环保工程有限公司 | Construction equipment for carrier piles |
| CN117107758B (en) * | 2023-08-30 | 2026-07-17 | 中城乡生态环保工程有限公司 | Construction equipment of carrier pile |
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