CN100553083C - The manufacture craft of line motor - Google Patents
The manufacture craft of line motor Download PDFInfo
- Publication number
- CN100553083C CN100553083C CNB2007100399346A CN200710039934A CN100553083C CN 100553083 C CN100553083 C CN 100553083C CN B2007100399346 A CNB2007100399346 A CN B2007100399346A CN 200710039934 A CN200710039934 A CN 200710039934A CN 100553083 C CN100553083 C CN 100553083C
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- China
- Prior art keywords
- line motor
- coil
- iron core
- make
- dolly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Manufacture Of Motors, Generators (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
The invention provides a kind of manufacture craft of line motor, the step of this technology is: (1) makes iron core; (2) make copper tube coil; (3) make water cold sleeve; (4) iron core and copper tube coil are fixed on the water cold sleeve, make lead-in wire; (5) casting exotic material; (6) make the line motor dolly; (7) make control cabinet and related electric equipment; (8) connect all parts, finally debug.Advantage is, solved the technology of making line motor, the line motor that the present invention makes, and the life-span is long, good stability, cost is low.
Description
Technical field
The present invention relates to a kind of manufacture craft that is used to improve the line motor of float glass quality; Line motor is applicable to the flow regime of tin liquor in the regulation and control floatation glass production line molten tin bath, then reaching and improve glass quality, stablize moulding process, reduce transverse temperature difference, improve the annealing operating mode, remove tin ash, reduce purposes such as tin sticky, is a kind of important equipment of raising float glass level.
Technical background
Making line motor is the technical process of a complexity, and with the difference of general motor maximum be: operational environment is different, and line motor is operated in the molten tin bath, and temperature reaches 1000 ℃; The copper pipe coiling of line motor coil; Usually the motor of saying generally comprises stator and rotor, and line motor only comprises stator, and tin liquor can be regarded its rotor as; Yet there are no the line motor manufacture craft of announcement.
Summary of the invention
The invention provides a kind of manufacture craft of line motor, the step of this technology is:
(1) makes iron core;
(2) make water cold sleeve;
(3) iron core is deoiled, cleaning is soaked insulating varnish, and oven dry is handled;
(4), be fixed on the line motor water cold sleeve pad mica sheet, lining mica cloth, bag insulating tape with the iron core after the insulation processing;
(5) determine the length of single coil copper pipe, the cover insulated tube around copper tube coil, twines insulating tape on the coiling instrument of special use;
(6) coil is placed in the winding slot of core, the winding splicing of typing back, welding;
(7) in the water cold sleeve notch, fill up insulating material, make the lead-out wire of copper tube coil;
(8) the copper tube coil leak detection that connects with the butt welding of 0.6MPa compressed air;
(9) the pad place is performed insulation processing with insulating tape, coil is fixed on the iron core securely, and use megohmmeter, the insulation between winding and the iron core is tested;
(10) line motor is toasted, soak insulating varnish, insulating varnish is soaked in baking more again, toasts program again;
(11) with the copper tube coil and the iron core of typing, water and cast from the high-temperature cement, dry, the demoulding, watering, drying procedure;
(12) the water cold sleeve lead portion is wrapped with ceramic fibre rope in the oven dry back, coats high temperature resistant solidified glue;
(13) make the little frame of line motor;
(14) make dolly pneumatic control panel;
(15) make dolly cooling circulating water panel;
(16) pneumatic control panel and cooling circulating water panel are installed on the dolly, detect;
(17) select transformer;
(18) select control cabinet;
(19) line motor is installed on the dolly, connects control cabinet, energized detects.
Advantage of the present invention is: solved the technology of making line motor, and the line motor that the present invention makes, the life-span is long, good stability, cost is low.
Embodiment
Job step of the present invention is:
1. making iron core;
2. making water cold sleeve;
3. iron core is deoiled, cleaning is soaked insulating varnish, and oven dry is handled;
4. with the iron core after the insulation processing, be fixed on the line motor water cold sleeve pad mica sheet, lining mica cloth, bag insulating tape;
5. determine the length of single coil copper pipe, the cover insulated tube around copper tube coil, twines insulating tape on the coiling instrument of special use;
6. coil is placed in the winding slot of core, the winding splicing of typing back, welding;
7. in the water cold sleeve notch, fill up insulating material, make the lead-out wire of copper tube coil;
8. the copper tube coil leak detection that connects with the butt welding of 0.6MPa compressed air has the place of leakage to weld again;
9. the pad place is performed insulation processing with insulating tape, coil is fixed on the iron core securely, and use megohmmeter, the insulation between winding and the iron core is tested;
10. line motor is toasted, soak insulating varnish, insulating varnish is soaked in baking more again, toasts program again;
11. copper tube coil and iron core with typing water and cast from the high-temperature cement, dry, and the demoulding, watering is at drying procedure;
12. the water cold sleeve lead portion is wrapped with ceramic fibre rope in the oven dry back, coats high temperature resistant solidified glue;
13. make the little frame of line motor;
14. make dolly pneumatic control panel;
15. make dolly cooling circulating water panel;
16. pneumatic control panel and cooling circulating water panel are installed on the dolly, detect;
17. selection transformer;
18. selection control cabinet;
19. line motor is installed on the dolly, connect control cabinet, energized detects.
Wherein:
Iron core plays an important role in line motor, and it is determining the generation in line motor magnetic field.The present invention adopts electrical pure iron, uses the electrical pure iron sheet of the thickness of 0.5mm, makes anchor clamps then, processes on planer, makes the shape of regulation.The iron core that processes is through deoiling, and cleaning is soaked insulating varnish, and insulated tube is worn in fastening typing, puts insulation board, and operations such as oven dry are handled, and are fixed on the line motor water cold sleeve.Carry out the insulation processing second time then, pad mica sheet, lining mica cloth, bag insulating tape etc.
The coil of line motor is different with the coil of common motor, usually the coil of motor is the copper cash coiling, and the copper pipe coiling of the coil of line motor, reason is that line motor is to be placed in the molten tin bath to work, and temperature can reach degree more than 1000, cools off except iron core is contained on the cooling water cold sleeve, itself makes coil of copper pipe, copper pipe produces and exchanges rotating magnetic field when the logical big alternating current of lead, and the inner logical recirculated water of copper pipe cools off.
Line motor has two kinds of sextupole and 12 utmost points, and sextupole has six coil 12 utmost points that 12 coils are arranged.
Should keep with the copper pipe coiling that copper pipe is not flat to be fallen, make copper pipe marshalling in layer again, mutual insulating.Making will be passed through following steps: the length of determining the single coil copper pipe, package insulated tube, coiling, tapping, coil is tentatively finalized the design, and coil is placed in the winding slot of core, the winding splicing of typing back, the cover copper sleeve, (silver soldering) is welded in splicing place to coil, makes lead-out wire (copper pipe), in the water cold sleeve notch, fill up insulating material (laminated sheet), lead-out wire is placed in the tank and the coil splicing, to the typing of line motor lead-out wire, fixing and welding accessory (wiring screw, waterpipe jointing), leak detection (logical 0.6MPa compressed air detects the line motor coil that welds), the place performs insulation processing with insulating tape to pad, and coil is fixed on the iron core securely.Use 500V megohm meter at last, the insulation between winding and the iron core is tested, should be not less than 0.5 megaohm.
Line motor will be worked in the molten tin bath of degree more than 1000, and the highest electric current that will lead to 300A of coil is very high to the requirement of insulating material.Our on probation by to multiple insulating material progressively grasped according to the different parts of motor and selected different insulating material for use.Beginning such as the motor coil insulating material is to adopt coil being taken apart with insulating tape behind the copper pipe coiled coil copper pipe to be wrapped earlier again, again copper pipe is recovered original coil shape, this procedural time many and also recover after coil shape to can not show a candle to original coil shape neat, copper pipe is through original hard of the crooked ratio that can become repeatedly, and it is neat that coil can't make.We adopt and earlier insulating sleeve are packaged copper pipe now, and then with the copper pipe coiling, the coil that winds has just become insulation, does not need to increase between coil once more to insulate.
Water cold sleeve is the body of whole line motor, and other parts all are to be assemblied in above it as iron core, coil etc.Because line motor wants long-term work in molten tin bath, thus in its manufacturing process solder technology is required than higher, and after making finishes, require to carry out gas-tight test, and guarantee that welding is good, do not leak.We are the compressed air pressure testing of 0.7MPa with pressure, hunt leak with liquid soap.In addition, the glacing flatness of whole sleeve pipe be guaranteed, carrying out smoothly of postorder operation could be guaranteed like this.In the use, also will make the line motor dolly, be carrying line motor turnover molten tin bath, and the device of control line motor action.It wants integrated recirculating cooling water system, atmospheric control, mains switch etc.
The design cycle cooling water system is to adapt to the installation of homemade cooling water alarm.According to the line motor action request, select to use the pneumatic original paper of Festo (comprising cylinder, hand-operated valve, electromagnetically operated valve, three position five-way valve etc.), redesign pneumatic control panel.At last, paint for the dolly each several part, make that the final products outward appearance is generous, be convenient to maintenance according to the difference of the main body color of every production line, consistent with the factory tone.Such as, vehicle frame is painted light green color, and the gas circuit mounting panel is painted the signal Huang, and pipeline is painted the lime look.
Last procedure that the casting of exotic material is made as line motor is very important.It is coated on the inside with copper tube coil and iron core, forms protecting wall one, and line motor can be put into molten tin bath as required like this, guarantees that not only coil and iron core are not burnt out easily, and makes the magnetic field stable and uniform.
The present invention adopts particular manufacturing craft to be used as the casting of exotic material.The prescription of exotic material also is according to for many years experience, the result that test again and again gets according to the stove technician.In batching, add glass fibre according to certain ratio, make high temperature resistant cement more sturdy and durable.
Treat after exotic material casting and the oven dry that we wrap the extension of line motor with the ceramic fibre rope, coat high temperature resistant glue, make extension be placed on molten tin bath when interior, absorb less heat, technology is not had a negative impact.
Claims (1)
1, a kind of manufacture craft of line motor, the step of this technology is:
(1) makes iron core;
(2) make water cold sleeve;
(3) iron core is deoiled, cleaning is soaked insulating varnish, and oven dry is handled;
(4), be fixed on the line motor water cold sleeve pad mica sheet, lining mica cloth, bag insulating tape with the iron core after the insulation processing;
(5) determine the length of single coil copper pipe, the cover insulated tube around copper tube coil, twines insulating tape on the coiling instrument of special use;
(6) coil is placed in the winding slot of core, the winding splicing of typing back, welding;
(7) in the water cold sleeve notch, fill up insulating material, make the lead-out wire of copper tube coil;
(8) the copper tube coil leak detection that connects with the butt welding of 0.6MPa compressed air;
(9) the pad place is performed insulation processing with insulating tape, coil is fixed on the iron core securely, and use megohmmeter, the insulation between winding and the iron core is tested;
(10) line motor is toasted, soak insulating varnish, insulating varnish is soaked in baking more again, toasts program again;
(11) with the copper tube coil and the iron core of typing, water and cast from the high-temperature cement, dry, the demoulding, watering, drying procedure;
(12) the water cold sleeve lead portion is wrapped with ceramic fibre rope in the oven dry back, coats high temperature resistant solidified glue;
(13) make the little frame of line motor;
(14) make dolly pneumatic control panel;
(15) make dolly cooling circulating water panel;
(16) pneumatic control panel and cooling circulating water panel are installed on the dolly, detect;
(17) select transformer;
(18) select control cabinet;
(19) line motor is installed on the dolly, connects control cabinet, energized detects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100399346A CN100553083C (en) | 2007-04-25 | 2007-04-25 | The manufacture craft of line motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100399346A CN100553083C (en) | 2007-04-25 | 2007-04-25 | The manufacture craft of line motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101087097A CN101087097A (en) | 2007-12-12 |
| CN100553083C true CN100553083C (en) | 2009-10-21 |
Family
ID=38937913
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007100399346A Active CN100553083C (en) | 2007-04-25 | 2007-04-25 | The manufacture craft of line motor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100553083C (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104618839B (en) * | 2015-02-12 | 2017-11-24 | 东莞市东迪自动化设备有限公司 | A kind of voice coil loudspeaker voice coil stretch forming press |
-
2007
- 2007-04-25 CN CNB2007100399346A patent/CN100553083C/en active Active
Non-Patent Citations (6)
| Title |
|---|
| 大型空冷汽轮发电机定子线棒制造工艺研究. 刘洪伟等.大电机技术，第2期. 2006 |
| 大型空冷汽轮发电机定子线棒制造工艺研究. 刘洪伟等.大电机技术，第2期. 2006 * |
| 水轮发电机定子机座工地装焊工艺. 姚秀珍等.焊接，第5期. 1999 |
| 水轮发电机定子机座工地装焊工艺. 姚秀珍等.焊接，第5期. 1999 * |
| 球铁管表面喷锌机的设计与研究. 孙韶华等.铸造，第51卷第8期. 2002 |
| 球铁管表面喷锌机的设计与研究. 孙韶华等.铸造，第51卷第8期. 2002 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101087097A (en) | 2007-12-12 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SHANGHAI YAOPI BUILDING GLASS CO., LTD. TIANJIN YA Owner name: YAOPI ENGINEERING GLASS CO., LTD., SHANGHAI Free format text: FORMER OWNER: YAOHUA-PIERJINDUN GLASS CO LTD, SHANGHAI Effective date: 20100723 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 200126 NO.100, JIYANG ROAD, SHANGHAI CITY TO: 201315 NO.75, KANGQIAO ROAD, PUDONG NEW AREA, SHANGHAI CITY |
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| TR01 | Transfer of patent right |
Effective date of registration: 20100723 Address after: 201315 75 Cambridge Road, Shanghai, Pudong New Area Co-patentee after: Shanghai Yaopi Building Glass Co., Ltd. Patentee after: Yaopi Engineering Glass Co., Ltd., Shanghai Co-patentee after: Tianjin YP Engineering Glass Group Co., Ltd. Co-patentee after: Jiangmen yaopi engineering glass Co., Ltd. people Co-patentee after: Yaohua-Pierjindun Glass Co., Ltd., Shanghai Address before: 200126 No. 100, Jiyang Road, Shanghai Patentee before: Yaohua-Pierjindun Glass Co., Ltd., Shanghai |
|
| CI01 | Correction of invention patent gazette |
Correction item: Patentee Correct: Shanghai yaopi engineering glass Co., Ltd.|201315 Shanghai city Pudong New Area Cambridge Road No. 75|Shanghai yaopi Building Glass Co. Ltd.|Tianjin yaopi engineering glass Co., Ltd.|Jiangmen yaopi engineering glass Co., Ltd.| Shanghai Yaohua Pilkington Glass Limited by Share Ltd False: Shanghai yaopi engineering glass Co., Ltd.| 201315 Shanghai city Pudong New Area Cambridge Road No. 75|Shanghai yaopi Building Glass Co. Ltd.|Tianjin yaopi engineering glass Co. Ltd.| Jiangmen yaopi engineering glass Co. company| Shanghai Yaohua Pilkington Glass Limited by Share Ltd Number: 35 Volume: 26 |