CN100551578C - Steel wire net rack battenboard abdomen silk is cut off the wire threading machine structure in advance - Google Patents
Steel wire net rack battenboard abdomen silk is cut off the wire threading machine structure in advance Download PDFInfo
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- CN100551578C CN100551578C CNB2007100448323A CN200710044832A CN100551578C CN 100551578 C CN100551578 C CN 100551578C CN B2007100448323 A CNB2007100448323 A CN B2007100448323A CN 200710044832 A CN200710044832 A CN 200710044832A CN 100551578 C CN100551578 C CN 100551578C
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Abstract
The present invention discloses a kind of steel wire net rack battenboard abdomen silk and cuts off the wire threading machine structure in advance, comprise frame, silk bucket assembly, mainboard assembly, the top board bottom deck assembly, the jackscrew assembly, the thread rolling assembly, silk bucket parts in the silk bucket assembly are at header board, back plate, piece in two, form between the two outer pieces and hold the slot that the space of cutting off the abdomen silk in advance and abdomen silk fall, place, bellmouth entrance, slot top is provided with two roller bearings, straight line decorative pattern along the roller bearing axis direction is arranged on the roller bearing, below slot the exit be fixed in two that the through base of piece bottom joins outside the piece and two, the U-lag of through base upper end and be fixed on header board and the back plate on guide bracket, guide plate, wire guiding nipple and hollow wire leading pipe all are on the same horizontal axis of three dimensions, and the quilt of abdomen silk interts and interspersed the moving of thimble all is on this axis.The present invention cuts off the abdomen silk in advance, on the one hand, has improved production efficiency and output, improves homework precision, on the other hand, also reduces probability of malfunction.
Description
Technical field
The present invention relates to a kind of building material machinery, particularly a kind of steel wire net rack battenboard is inserted the meet sb. at the airport abdomen silk of group of wire bond and is cut off the wire threading machine structure in advance.
Background technology
The steel wire net rack battenboard is the novel wall material of a kind of lightweight, high-strength, insulation, sound insulation.This sheet material meets the requirement that country promotes novel wall material and building energy conservation.During for non-bearing sheet material, it is constructed as shown in Figure 11, is applicable to internal partition wall, frame structure exterior enclosure wall, external thermal insulation system etc.In recent years it is being changed sizing grid, steel wire increases slightly and after rearranging abdomen silk position, progressively develops into a kind of load-bearing wall panel, has purposes and bigger development prospect widely.Its structure as shown in Figure 12.
As can be seen, no matter the steel wire net rack battenboard is bearing plate and non-bearing plate, all inserts the wire bond group automatic wire feed welding of meeting sb. at the airport by steel mesh, oblique cutting (straight cutting) abdomen silk and core through the steel wire net rack battenboard and combines.The core material has multiple, expanded pearlite rock beam that forms as flame-retardant polystyrene plastic foamboard, stone(mine)cotton plate and compacting etc., indexs such as its thermal resistance, sound reduction index, fire protecting performance, frost resistance, water resistance all can satisfy national Specification, raw material sources are extensive, and intensity not high energy own is penetrated by steel wire.Steel wire net rack is then formed in three dimensions weldering system by steel mesh and the abdomen silk that weldering in advance makes.Its effect is exactly to bear various built-loadings and hang cement mortar or concrete, and is convenient to be connected and fixed.
The used steel wire of non-bearing steel wire net rack battenboard is the zinc-plated cold drawn wire of Φ 2.0～Φ 2.2mm, and the steel mesh width is 1.2m, and mesh is 50 * 50mm, in the general 5m of length; Oblique cutting abdomen silk also is zinc-plated cold drawn wire, and the silk footpath is Φ 2.2～Φ 2.5mm, and length is looked core thickness and changed, generally between 84-140mm.Adjacent two row's abdomen silks are reverse oblique cutting of level or zig-zag type oblique cutting.
The used steel wire of load-bearing steel wire net rack battenboard has two kinds of cold-drawn bright steel wire and cold rolled reinforcing steel bar with ribs, and its diameter is Φ 4～Φ 6mm even Φ 8mm, and the steel mesh width is 2.4m～3.6m, and in the length 9m, mesh has 100 * 100mm or 150 * 150mm; The abdomen silk is the cold-drawn bright steel wire, and diameter is Φ 4～Φ 6mm.
The equipment of weldering system steel wire net rack battenboard is inserted the wire bond group of meeting sb. at the airport for the steel wire net rack battenboard, and two kinds of vertical structure and horizontal type structures are arranged.Produce foreign corporations such as the Austrian EVG company of this machine and Italian MONOLITE company and Australia, South Africa and all adopt vertical structure, its advantage is observation and the convenient for maintaining when being convenient to produce, when production load-bearing battenboard,, standing to put to overcome and keeping flat the tenesmus phenomenon that is produced because the plate dead weight is bigger.Most of enterprise of Korea S and this equipment of domestic production adopts horizontal type structure.
No matter all these equipment are vertical structure or horizontal type structure, and its abdomen silk is designed to that all continuous filament yarn was interted core and welds on the net on two limits, will cut off by wearing a direction the long filament here then, just can enter next action.She Ji advantage is that the abdomen silk can be placed on the machine volume volume like this, has save constantly reinforced personnel.But its shortcoming is also clearly: at first, cut off mechanism's complex structure and improved cost, and tens cutting off in the cutter as long as one tipping or mechanism be out of order, will cause machine down to be keeped in repair.Particularly when making the load-bearing battenboard, Φ 2.2～Φ the 2.5mm of the silk footpath of abdomen silk during by the non-bearing battenboard, overstriking is to Φ 4～Φ 6mm, and its shearing force increases 2.5-6 doubly, the small and exquisite cutting mechanism of structure is difficult to be competent at all, and the huge cutting mechanism of structure is difficult to install.Secondly, the shear action of cutting off steel wire has taken the time in each actuation cycle, has influenced the output of machine.As cut off steel wire and spent for 2 times in second, output with regard to low 20%. moreover, be difficult for realizing the node welding.So-called node welding refers to and requires the abdomen silk to try one's best when making the load-bearing battenboard to intersect near and the net sheet of the pad of weldering near vertical silk of steel mesh and horizontal hair to weld, and two pads of such three rhizoids are from getting the very near node that can be considered, and mechanical property is good.Node can be found everywhere in Application in Building, and advantage is obvious.And long filament will be cut off at the node place, its difficulty more increases raises.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of steel wire net rack battenboard abdomen silk to cut off the wire threading machine structure in advance.It can be welded on the required core that interted oblique (directly) on the two limit net sheets and insert abdomen silk and cut off in advance and leave in a plurality of buckets, and all the abdomen silks of action back that once intert can accurately arrive the precalculated position allows soldering turret that it is welded on the two limit net sheets.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of steel wire net rack battenboard abdomen silk is cut off the wire threading machine structure in advance, comprise frame, silk bucket assembly, mainboard assembly, the top board bottom deck assembly, the jackscrew assembly, the thread rolling assembly, silk bucket assembly is made up of silk bucket group plate and several same silk bucket parts, each silk bucket parts is by header board, back plate, two interior pieces, two outer pieces, two roller bearings, two connecting rods, two trays, two chocks, guide bracket, guide plate, wire guiding nipple, hollow wire leading pipe, four first packing rings of through base and four second packing rings are formed, at header board, back plate, two interior pieces, form between two outer pieces and hold the slot that the space of cutting off the abdomen silk in advance and abdomen silk fall, place, bellmouth entrance, slot top is provided with two roller bearings, straight line decorative pattern along the roller bearing axis direction is arranged on the roller bearing, exit, slot below joins with the through base that is fixed on two interior pieces and two outer piece bottoms, the U-lag of through base upper end and be fixed on header board and the back plate on guide bracket, guide plate, wire guiding nipple and hollow wire leading pipe all are on the same horizontal axis of three dimensions, and the quilt of abdomen silk interts and interspersed the moving of thimble all is on this axis.
Be provided with hollow wire leading pipe in the silk bucket parts, hollow wire leading pipe internal diameter mates with the diameter of being worn the abdomen silk, can directly select the different inner diameters of hollow wire leading pipe by different abdomen silk silks, to adapt to the abdomen silk in the different silks of welding footpath.
One group of cocainine bucket parts is installed on the bucket group plate, and silk bucket group plate is close to the mainboard of mainboard assembly, and the bottom plate of mainboard assembly is fixed on the mainboard of mainboard assembly.
Described frame comprises upper beam, underbeam and the crossbeam that supports upper and lower beam, fixedly wait to wear the steel wire net rack battenboard of silk between upper beam, the underbeam, upper beam, the underbeam outside are fixed with alignment pin respectively, connect top board and base plate on the top board bottom deck assembly on the alignment pin respectively, mainboard between top board and the base plate on the connection mainboard assembly and the column on the top board bottom deck assembly, top board on the top board bottom deck assembly and base plate can rotate to change around alignment pin wear an angle.
Frame is not only the carrier that whole steel wire net rack battenboard inserted each mechanism of silk soldering group, and each location benchmark of entire machine is also all implemented on frame simultaneously.The steel wire net rack battenboard is that prefabricated net sheet and core (being generally expanded polystyrene (EPS)) were made by interting the abdomen silk and being welded on the net sheet of both sides of core.According to requirement, also need leave 8-10 millimeter gap so that after construction and installation, smear cement mortar between net sheet and the core to the steel wire net rack battenboard.Therefore determine that the location is essential.Every abdomen silk forms a crosspoint with the net sheet of wearing silk one side, one group of crosspoint that is on the same vertical axis is unified into a position line, nethermost crosspoint is the anchor point of short transverse, imagination has one by putting the beams in place and underbeam center line and perpendicular to the imaginary plane of horizontal basal plane, be parallel to this face and the face by position line is a locating surface, the location point, line, surface have been arranged, just can in three dimensions, determine position, height and the stroke etc. of each mechanism.
The top board bottom deck assembly is arranged on the frame, the top board bottom deck assembly comprises top board, base plate, supporting plate, column, Upright post base, guide rail, fixed head, and top board is fixed in upper beam, is fixed on the upper beam by alignment pin, fixed head is equipped with in the top board below, and the fixed head lower limb has U-lag.When mainboard moved forward and backward, the guide gip that is installed on the mainboard was waled by U-lag, and mainboard can only be moved along the track of regulation.Supporting plate is fixed on underbeam and the sill, bear the weight of wire threading machine structure by supporting plate, base plate is close on the supporting plate and by the alignment pin that is installed on the underbeam determines its position at underbeam, is installed on guide rail, the fixed head U-lag on the top board above the base plate and is installed in the guide gip of mainboard top and the roller of below etc. all to be on the same vertical plane.Therefore, moving forward and backward of wire threading machine structure will be on the definite vertical plane, and two alignment pins are on upper beam and the same vertical axis of underbeam up and down.The top board base plate connects by two root posts and Upright post base, and after unclamping set bolt, the top board base plate just can rotate synchronously around the vertical axis of alignment pin formation up and down, rotates around alignment pin thereby drive the wire threading machine structure, reaches to change the purpose of wearing an angle.
Mainboard assembly is a main carrier of realizing the interspersed abdomen silk of wire threading machine structure, is made up of mainboard, bottom plate, fishplate bar, guide gip, little seat, long guide gip, base, cylinder, set square (two) and connecting rod.Silk bucket assembly, thread rolling assembly, jackscrew assembly are installed on the mainboard.Two rollers are equipped with in the mainboard bottom, guide gip is equipped with on top, respectively with base plate on the guide rail and the fixed head of top board bottom cooperate, it can vertically be moved forward and backward along wearing a direction, after core and net sheet move a step pitch, mainboard advances, and the struggle against hollow wire leading pipe of front end of silk is inserted core and then wears wire bond and connect; Mainboard retreats after welding is finished, and slot milling is so that core and net sheet move a step pitch once more.Mainboard advances or retreats is that cylinder drivening rod and set square (two) by being installed on the top board realizes that wherein two set squares (two) are fixed on the column.By bottom plate and fishplate bar silk bucket group plate is tightly linked together on the vertical plane of mainboard front, make the two join synchronization action together, can change the silk bucket group plate of another group again as required, reach the purpose that changes abdomen silk silk footpath thickness and length.Two long guide gips are fixed at mainboard middle part, and the moving plate in the jackscrew assembly will advance or retreats along long guide gip, finish to wear silk and move.The cylinder of thread rolling assembly and cylinder block also are fixed on the mainboard, when mainboard advances or retreat, by the thread rolling assembly abdomen silk in the silk bucket are carried out thread rolling and make in order.
Silk bucket assembly is made up of a silk bucket group plate and several same silk bucket parts (hereinafter to be referred as the silk bucket), and the thin size of a silk bucket group thickness of slab is identical with mainboard, is connected with bottom plate on being installed in mainboard by bolt bottom it, and top is connected with mainboard by connecting plate.Because the bottom plate machining accuracy is very high, guaranteed the repetition installation accuracy when silk bucket group plate is often dismantled, on the silk bucket group plate 12 silk buckets are housed, it just arranges consistent with net sheet height, can deposit the abdomen silk of the same group length in same silk footpath in the silk bucket.When abdomen silk silk footpath and length are changed to another group, silk bucket group plate can be removed from mainboard, change the silk bucket group plate that another group silk bucket is housed, to adapt to different needs.
The silk bucket is a carrier of depositing abdomen silk and tip cutting abdomen silk.Front end is equipped with guide plate, wire guiding nipple and hollow wire leading pipe.Guide bracket is equipped with in the rear end, and through base is equipped with in the bottom.The aperture of these parts or groove width all are slightly larger than abdomen silk silk footpath, and guarantee axiality by machining accuracy and assembly precision.The spacing of header board and back plate has determined the maximum length of abdomen silk, and the minimum length that can leave abdomen silk in the same silk bucket in generally is about 75% of a maximum length.Each two of interior piece and outer pieces are arranged in each bucket, and interior piece not only had been connected but also had been connected with front and rear panel with silk bucket group plate, and outer piece only is connected with front and rear panel.Inside and outside top, back is installed forms the cone horn mouth, a slit that is slightly larger than abdomen silk silk footpath is formed at the bottom.Therefore the abdomen silk can only level wait in line to wear silk behind slit.After falling into through base, can be interted and be inserted into core behind guide plate, wire guiding nipple, the hollow wire leading pipe by thimble.Abdomen silk front portion just in time arrives by Stroke Control on the vertical silk of other end net sheet, and soldering turret just can be connected into one with abdomen silk and the vertical wire bond of net sheet.When abdomen silk silk footpath or length be another group, the part major part on the silk bucket was varying sized thereupon, and is mounted on the bucket group plate of another specification.
The jackscrew assembly comprises moving plate, several drill chucks and thimble, long guide gip, base, guide pin bushing, footstock, set square (), connecting rod, cylinder block, cylinder, the effect of jackscrew assembly is by the rapid horizontal of thimble one by one, and the abdomen silk of cutting off in advance in the silk bucket is inserted the punching material and is soldered on the net sheet of both sides.Thimble can move horizontally front and back.Thimble extend in the silk bucket guide bracket hole, rear portion for one section, one end is clamped by drill chuck, thimble can be moved horizontally front and back, the quantity of thimble, drill chuck, footstock and silk bucket quantity equate, is furnished with a thimble in each bucket, they are installed on the moving plate, drive thimble by the forward-reverse of moving plate and advance or retreat, thereby finish a thimble action.Moving plate moves horizontally along two parallel long guide gips, and long guide gip then is fixed on the mainboard by base.The motion-promotion force of moving plate is to be moved by the cylinder that is installed in mainboard top, connecting rod, being delivered on the little seat that moves postlaminar part of set square.
The thread rolling assembly comprises single armed, gusset, connecting plate, long connecting rod, cylinder block, cylinder, connecting rod, connecting rod cover, the roller bearing that in the silk bucket two roll straight flower stretches out the back plate portion and is milled with flat handle, single armed embeds with gusset and wherein and by connecting plate is connected, and gusset one end and long connecting rod join.When cylinder moves up and down when driving long connecting rod and moving up and down, single armed and gusset also thereupon low-angle rotate.Drive the axle low-angle thus and rotate, just can carry out rubbing, make it to make in order, guarantee that the abdomen silk of porch can enter in the slit smoothly the abdomen silk in the silk bucket.
Operating procedure is described as follows:
One, the mainboard work step that advances: after two limit net sheets and core arrive the precalculated position, mainboard is under cylinder promotes, advance along guide rail and guide gip, the hollow wire leading pipe that is contained in silk bucket front end is inserted in one section size of core, simultaneously under cylinder drives, interior two roller bearings that roll straight flower of silk bucket carry out thread rolling to the abdomen silk in the silk bucket makes it marshalling.
Two, wear a work step: cylinder drives set square () and rotates, and pushes away movable plate and advances, and is contained in thimble on the moving plate and abdomen silk in the silk bucket is inserted along hollow wire leading pipe is passed core, and abdomen silk rear and front end just in time rides over the infall with the vertical silk of two limit net sheets.Meanwhile 4 assembly weldings pincers (every group 12 the soldering turret of dehiscing) are prepared welding near the crosspoint.
Three, welding work step: four assembly weldings pincers welding simultaneously.
Four, moving plate (thimble) retreats work step: wear a thimble and return to original position, soldering turret unclamps simultaneously.
Five, mainboard is return work step: mainboard returns to original position, and soldering turret also returns to original position simultaneously.
Six, net sheet and the core work step that advances: net sheet and core are moved a gauged distance forward.So circulation.
Wherein one, two, four, five work steps relate to content of the present invention.
The present invention has following advantage: one, can improve output, because the abdomen silk cuts off in advance, intert and just be welded on the net sheet behind the benzene plate, cancel and cut off work step, reduce the actuation cycle time.Improve device efficiency, also just improved output.The common actuation cycle time (be work step circulation) needed for 10 seconds, saves to cut off the steel wire work step and can save for 1.5 ~ 2 times in second, and also be that output has improved 15% ~ 20%.Two, can realize the node weldering.Non-bearing steel wire net rack battenboard abdomen silk generally all is welded on the centre of net slice graticule, does not form the node welding.And abdomen silk silk footpath is also thinner, so the technology of cutting off again after can connecing with the abdomen wire bond.And when making load-bearing steel wire net rack battenboard, because the steel wire silk directly increases thick and wants the node welding, the technology of cutting off again behind the abdomen wire bond is just incompatible.Cut off the abdomen silk in advance and can abandon cutting mechanism, even steel wire silk footpath is more harmless, and the space of vacateing more helps putting of soldering turret position.Three, reduce the mechanical disorder probability.Since the present invention omitted be used to cut off the abdomen silk tens shearing blade, avoided because the out of order situation of shearing blade tipping, thus reduction mechanical disorder probability.Four, the abdomen silk is appeared shorter.Position owing to scissors when mechanism is cut off in setting can not be too near to the net sheet.So it is longer that the abdomen silk is appeared, smear cement mortar after being unfavorable for installing.The present invention can be by the length control of regulating the thimble position and cutting off the abdomen silk in advance, can make appears is controlled at≤2mm about, be lower than the industry standard regulation≤the 5mm index.Five, the machine outward appearance is more neat and artistic.Owing to cancelled being placed in being used on the machine and depositing tens steel wire tubes of abdomen silk to be welded, made the machine outward appearance more neat and artistic.
Description of drawings
Fig. 1 is a front view of the present invention;
Fig. 2 is the rearview of Fig. 1;
Fig. 3 is the front view of silk bucket parts;
Fig. 4 is the upward view of Fig. 3;
Fig. 5 is that the A-A of Fig. 4 is to view;
Fig. 6 is the partial top view of Fig. 1;
Fig. 7 is base plate, supporting plate vertical view;
Fig. 8 is the partial view of plate;
Fig. 9 is a thread rolling assembly partial view;
Figure 10 is that the K of Fig. 9 is to view;
Figure 11 is the schematic perspective view of non-bearing steel wire net rack battenboard;
Figure 12 is the schematic perspective view of load-bearing steel wire net rack battenboard.
Description of symbols among the figure
1-underbeam 2-bottom plate
3-fishplate bar 4-gusset
5-single armed 6-long connecting rod
Plate behind the 7-guide bracket 8-
9-tray 10-chock
11-through base 12,13-packing ring
14-roller bearing 15-connecting rod
Piece in the outer piece 17-of 16-
18-header board 19-guide plate
The hollow wire leading pipe of 20-wire guiding nipple 21-
22-net sheet 23-core
30-upper beam 31-alignment pin
32-top board 33-silk bucket group plate
37,42,43-cylinder 39-guide gip
40-guide pin bushing 41-fixed head
46-connecting rod 47,68-connecting plate
51-set square 56-thimble
58-drill chuck 59-moves plate
The long guide gip 63-of 60-side plate
The little seat of 67-set square 69-
71-mainboard 74-abdomen silk
78-connecting plate 79-guide rail
80-roller 84-column
87-supporting plate 88-base plate
90-entablature 91-sill
The specific embodiment
Below in conjunction with Fig. 1-10, the present invention is described in more detail:
A kind of steel wire net rack battenboard abdomen silk is cut off the wire threading machine structure in advance, by silk bucket assembly, mainboard assembly, top board bottom deck assembly, jackscrew assembly, thread rolling assembly and drive their the motion the air cylinder connecting rod parts form, be mounted on frame one side, the wire threading machine structure is totally two covers, at a distance of certain distance, structure is identical but wear a direction difference, so that abdomen silk 74 can be welded into truss structure with two limit net sheets 22 on request.The steel wire net rack battenboard of system to be welded is made of core 23 and net sheet 22, and core 23 is traveling in central rack, and its length is not limit, and width is slightly less than the spacing between frame upper beam 30 and the underbeam 1, and thickness is generally 5-10 centimetre or thicker.Net sheet 22 be in core 23 2 limits and and core 23 between certain interval is arranged so that form reinforced concrete structure after smearing mortar or placing concrete from now on.It moves step pitch is a fixed dimension, and the location of core 23 and two limit net sheets 22 and move by other mechanisms and determine and finish is not done introduction here.When core 23 and net sheet 22 were driven it and move a step pitch by feed mechanism after, the silk of abdomen one by one 74 that the wire threading machine structure will soon be cut off in advance interted core 23, by soldering turret it was welded on the vertical silk of two limit net sheets 22.
Described frame comprises the organism frame that upper beam 30, underbeam 1, entablature 90, sill 91 and fore-stock, after-poppet, small rack (not shown) weldering system form.Frame is not only the carrier that whole steel wire net rack battenboard inserted each mechanism of silk soldering group, and each mechanism of entire machine and net sheet 22, core 23 location benchmark are also all determined by frame simultaneously.Mainly be by put the beams in place 30 and underbeam 1 determine that it is 30 all identical with underbeam 1 geomery to put the beams in place, but one on its convex surface one down up, by put the beams in place 30 and the formed vertical plane of underbeam 1 front end face promptly be the longitudinal register benchmark; The lower plane of underbeam 1 promptly is a short transverse location benchmark; Is the located lateral benchmark by underbeam 1 and upper beam 30 by the formed vertical plane of wire threading machine structure one side outer rim.The steel wire net rack battenboard is inserted meet sb. at the airport each mechanism of group and target net sheet 22 and core 23 of wire bond and is all determined relevant position by the location benchmark of these three directions at three dimensions.
Location and the adjustment of wire threading machine structure on equipment is to determine like this: at first, determine to wear a point, it by be fixed on put the beams in place 30 and underbeam 1 on this root shaft axis of two alignment pin 31 axis that form (this be theoretical position line and perpendicular to horizontal basal plane) indulge a center line with net sheet 22 and intersect, form crosspoint one by one.Is exactly one by one to wear a thread point along axis a little more than a vertical silk centerline in each crosspoint.Tiltedly wear (direct puncture) abdomen silk 74 for every and all penetrate core 23, and be welded on the two limit net sheets 22 along this point.Wear silk and put the pad of abdomen silk 74 and net sheet 22 just.Because the height of net sheet 22 is determined on equipment, has also just determined so wear silk point position in height.Secondly, determine that abdomen silk 74 is by wearing the movement angle of silk point.It is contemplated that one by the plane (shaft axis also in this plane) of the vertical silk of net sheet (wearing a direction one side) center line perpendicular to horizontal basal plane, all also form a plane perpendicular to horizontal basal plane by abdomen silk 74 center lines of wearing the silk point.These two formed angles in plane are exactly the movement angle of tiltedly wearing abdomen silk 74.The 3rd, solve the problem that how to change angle, because shaft axis is definite, top board 32 and base plate 88 can rotate around the alignment pin 31 that is fixed on upper beam 30 and the underbeam 1 respectively, by two root posts 84 that are installed in respectively on top board 32 and the base plate 88 they are linked to be an integral body again.Top board 32 and base plate 88 can rotate synchronously around axis like this.And mainboard 71 is positioned on top board 32 and the base plate 88 by guide gip 39, fixed head 41, guide pin bushing 40 and roller 80, guide rail 79, also rotates thereupon.And silk bucket group plate 33 is positioned on the mainboard 71, and like this, change is worn an angle and also just solved.Because the different caused angles of core 23 thickness change in 20 ℃ of scopes, rotational angle does not have problems yet.The 4th, the movement locus of mainboard 71 is along movement angle and perpendicular to horizontal basal plane.Two rollers 80 are equipped with in mainboard 71 bottoms, and mainboard 71 can be rolled on the hexagonal guide rail 79 that is installed on the base plate 88, and guide gip 39 is equipped with on mainboard 71 tops, and the guide pin bushing 40 that is installed on the top board 32 passes guide gip 39 and waled mainboard 71.Like this, the motion positions of mainboard 71 has just been determined.The 5th, the location that connects of silk bucket group plate 33 and mainboard 71.Because silk bucket group plate 33 has the commutative use of plurality of specifications, repeats to install the positioning accuracy request height, also wants convenient disassembly.Bottom plate 2 is fixed on the mainboard 71, and its extension is held a bucket group plate 33 and connected by bolt.The long limit and the mainboard 71 of silk bucket assembly 33 are close to, and the upper end is fixed on the mainboard 71 by fishplate bar 3.Like this, just silk bucket group plate 33 is fused with mainboard 71 by bottom plate 2 and fishplate bar 3, the height and position of bottom plate 2 has just been determined the height and position of silk bucket group plate 33.Like this, both can dismantle repeatedly and convenient disassembly, guarantee the reliable precision that silk bucket group plate 33 repeats to install again.At last, wear a motion positions exactly, when cylinder 43 drivening rods 46, connecting plate 47, when side plate 63 moves up and down, two set squares 67 that are fixed on the mainboard 71 just rotate around fixing point, and drive moving plate 59 by connecting plate 68 and little seat 69 and seesaw.Support and what determine moving plate 59 movement locus is the long guide gip 60 of two levels that is installed on the mainboard 71, on the moving simultaneously plate 59 12 drill chucks 58 have been installed and have been clamped thimble 56, the vertical center line of all these parts is all on a vertical plane, thereby the precision when having guaranteed that thimble 56 is worn thread is consistent.
Linkage is equipped with at mainboard 71 backs, and two set square 51 fulcrums are on column 84, and when the cylinder 42 on being installed on top board 32 moved up and down, linkage drove mainboard 71 and rolls on hexagonal guide rail 79, finish mainboard 71 near with withdraw from two work steps.The hollow wire leading pipe 21 that is contained in silk bucket front end just can insert and withdraw from core 23.Hollow wire leading pipe 21 is one of keys of the present invention.Hollow wire leading pipe 21 rigidity are better, the front end beveling is with the convenient core 23 that inserts, and its caliber is slightly larger than 74 footpaths of abdomen silk, to guarantee that abdomen silk 74 is when welding, wear abdomen silk 74 afterbodys of silk one side and still stay in the hollow wire leading pipe 21, at this moment hollow wire leading pipe 21 has played support and positioning action again.The front and back horizontal movement of wearing silk motion and be by one group of 12 thimble 56 realizes.Thimble 56 position of center line and hollow wire leading pipe 21 and next velamen to wear abdomen silk 74 position of center line identical.Thimble 56 front end original positions are at guide bracket 7 rear portions, and one group of 12 drill chuck 58 that the rear end is installed on the moving plate 59 clamp.When moving plate 59 moved along long guide gip 60, thimble 56 had just been finished and has been worn silk and withdraw from work step, as can be seen, moved the motion of plate 59 from the figure, was to be realized by linkage by the cylinder 43 that is installed in mainboard 71 upper right sides.When thimble 56 returns to original position, there is one to cut off abdomen silk 74 in advance and fallen and worn the position and wait for next actuation cycle in the silk bucket again.
Silk bucket parts are made up of header board 18, back plate 8, two interior pieces 17, two outer pieces 16, two roller bearings 14, two connecting rods 15, two trays 9, two chocks 10, guide bracket 7, guide plate 19, wire guiding nipple 20, hollow wire leading pipe 21, through base 11, four packing rings 13, four packing rings 12.Interior piece 17 and outer piece 16 are the strength members on the silk bucket parts.The horn mouth that its upper inclined surface forms is to store the space of waiting to wear abdomen silk 74, and the abdomen silk 74 of Tian Jiaing also will be deposited in this from now on.To form a slit be to allow abdomen silk 74 drop to passage on the through base 11 at the position in opposite directions on one side of passing the roller bearing 14 of piece 17 in two limits, outer piece 16 and interior piece 17, outer piece 16.Abdomen silk 74 is arranged up and down one by one.Roller bearing 14 has rolled straight flower with inside and outside intersection, when it rotates abdomen silk 74 is had the rubbing effect.Under thread rolling, slit and gravity acting in conjunction, abdomen silk 74 can be in slit proper alignment and freely fall in the U-lag of through base 11 and wait for interting of thimble 56.Interior piece 17 and outer piece 16 are fixed on header board 18 and the back plate 8 by connecting rod 15 and following screw (not drawing among the figure), packing ring 12.Their bottom is used for fixing through base 11 and tray 9, and the inclined-plane of the inclined-plane of tray 9 and chock 10 matches, and is used to hold out against through base 11, and interior piece 17 backs are connected with silk bucket group plate 33 by bolt.So just the silk bucket is assembled on the bucket group plate 33 one by one, its front and back position unanimity, and high and low position is equidistant.Guide bracket 7, guide plate 19 and the wire guiding nipple 20, the hollow wire leading pipe 21 that are installed on header board 18 and the back plate 8 just form a duct that only allows abdomen silk 74 and thimble 56 to pass through.As previously mentioned, when waiting for when the thimble 56 passive plates 59 of 7 li of guide brackets drive horizontal movements, the abdomen silk 74 that falls within 11 li of through bases makes inserts the punching material along the duct and to arrive the vertical silk of another side net sheet top to be welded.Roller bearing 14 passes in the hole that interior piece 17, outer piece 16 be enclosed within header board 18 and back plate 8, and the rear portion is stretched out plate 8 positions, back and is milled with flat handle and can inserts in the flat groove of single armed 5, gusset 4, by connecting plate 78 single armed 5 and gusset 4 is coupled together.When long connecting rod 6 is moved up and down by cylinder 37 drives, the gusset 4 that connects thereon just comes angle of back rotation, thereby driving two roller bearings 14 rotates, because directly spending on the roller bearing 14 played the thread rolling effect to the abdomen silk 74 in the silk bucket, can make the abdomen silk 74 at inside and outside passage slit place in order, it be dropped in the slit smoothly go.Distance between header board 18 and the back plate 8 is exactly the length of abdomen silk 74, is to be controlled by the length of connecting rod 15, when connecting rod 15 jackshaft omoplates extend, silk bucket space just is lengthened out, (certain corresponding part also need adjust), abdomen silk 74 length specifications only need to change the silk bucket and get final product not simultaneously like this.Evidence, the silk of a kind of specification (by the length aspect) struggles against, and can deposit the abdomen silk 74 (cores of relative three kinds of specifications) of three kinds of specifications.When core thickness (being generally 5 centimeters, 6 centimeters, 7 centimeters, 8 centimeters, 9 centimeters, 10 centimeters) when 5 centimeters change to 10 centimeters only needs the silk bucket of two kinds of specifications, be installed in respectively on two blocks of silk bucket group plates 33.Good their Installation and Debugging in advance, when changing silk bucket specification, just can realize by needs by exchange silk bucket group plate 33, very convenient.
Getting in touch by top board 32, base plate 88 and supporting plate 87 of wire threading machine structure and complete machine realizes.Wherein supporting plate 87 1 ends are connected with underbeam 1 by bolt, and an end frame is supporting the weight of wire threading machine structure on frame sill 91.The power of complete machine and wire threading machine structure all selects for use cylinder to carry out, and is furnished with magnetic valve and controls, and therefore is easy to realize automatic control.This machine selects for use PLC to realize automatic control.
Claims (4)
1. a steel wire net rack battenboard abdomen silk is cut off the wire threading machine structure in advance, comprise frame, silk bucket assembly, mainboard assembly, the top board bottom deck assembly, the jackscrew assembly, the thread rolling assembly, it is characterized in that: silk bucket assembly is made up of silk bucket group plate and several same silk bucket parts, each silk bucket parts is by header board, back plate, two interior pieces, two outer pieces, two roller bearings, two connecting rods, two trays, two chocks, guide bracket, guide plate, wire guiding nipple, hollow wire leading pipe, through base, four first packing rings and four second packing rings are formed, at header board, back plate, two interior pieces, form between two outer pieces and hold the slot that the space of cutting off the abdomen silk in advance and abdomen silk fall, place, bellmouth entrance, slot top is provided with two roller bearings, straight line decorative pattern along the roller bearing axis direction is arranged on the roller bearing, exit, slot below joins with the through base that is fixed on two interior pieces and two outer piece bottoms, the U-lag of through base upper end and be fixed on header board and the back plate on guide bracket, guide plate, wire guiding nipple and hollow wire leading pipe all are on the same horizontal axis of three dimensions, and the quilt of abdomen silk interts and interspersed the moving of thimble all is on this axis.
2. cut off the wire threading machine structure in advance by the described steel wire net rack battenboard of claim 1 abdomen silk, it is characterized in that: be provided with hollow wire leading pipe in the described silk bucket parts, hollow wire leading pipe internal diameter and the diameter coupling of being worn the abdomen silk, can directly select the different inner diameters of hollow wire leading pipe by different abdomen silk silks, to adapt to the abdomen silk in the different silks of welding footpath.
3. cut off the wire threading machine structure in advance by the described steel wire net rack battenboard of claim 1 abdomen silk, it is characterized in that: the one group of described silk bucket of group parts is installed on the described silk bucket group plate, described silk bucket group plate is close to the mainboard of mainboard assembly, and the bottom plate of mainboard assembly is fixed on the described mainboard.
4. cut off the wire threading machine structure in advance by the described steel wire net rack battenboard of claim 1 abdomen silk, it is characterized in that: described frame comprises upper beam, underbeam and the crossbeam that supports upper and lower beam, fixedly wait to wear the steel wire net rack battenboard of silk between upper beam, the underbeam, upper beam, the underbeam outside are fixed with alignment pin respectively, connect top board and base plate in the top board bottom deck assembly on the alignment pin respectively, connect the mainboard of mainboard assembly and the column in the top board bottom deck assembly between top board and the base plate, described top board and described base plate can rotate to change around alignment pin wears an angle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100448323A CN100551578C (en) | 2007-08-13 | 2007-08-13 | Steel wire net rack battenboard abdomen silk is cut off the wire threading machine structure in advance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100448323A CN100551578C (en) | 2007-08-13 | 2007-08-13 | Steel wire net rack battenboard abdomen silk is cut off the wire threading machine structure in advance |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101157111A CN101157111A (en) | 2008-04-09 |
| CN100551578C true CN100551578C (en) | 2009-10-21 |
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| CNB2007100448323A Active CN100551578C (en) | 2007-08-13 | 2007-08-13 | Steel wire net rack battenboard abdomen silk is cut off the wire threading machine structure in advance |
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| CN108941963A (en) * | 2018-10-16 | 2018-12-07 | 河北卉原建材有限公司 | A kind of plugging wire machine that metal belly wire is not inserted through |
| CN110216478B (en) * | 2019-06-17 | 2021-04-20 | 中鼎(河南)建筑研究院有限公司 | Welding equipment is used in net rack board construction |
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