The method of testing power loss in high speed of automotive transmission
Technical field
The present invention relates to automobile making technology, more particularly, the present invention relates to a kind of method of testing power loss in high speed of automotive transmission.
Background technology
The added lubricating oil oil mass of automotive transmission should be an amount of, oil mass very little can influence parts lubricated in the wheel box, accelerate the wearing and tearing of part, thus the serviceable life of reduction transmission assembly; Oil mass is too many, and the churning loss of transmission assembly increases, and its transmission efficiency reduces, and particularly when running up, the oil temperature can produce rapid rising phenomenon, thereby reduces variator serviceable life.So, need to test to determine suitable volume read-out by the high speed loss of variator.Can verify the size of its assembly transmission of power loss of variator under running up by this test, thereby judge whether the added oil mass of variator is suitable when design, and in the high engine speed range of engine, whether the loss of the transmission of power of variator can satisfy the requirement of the economy of car load.
In the bench test method of present domestic manual transmission, also there is not clear and definite special test variator when running up, because the test method of the transmission of power that the variation of oil mass causes loss numerical value.
Summary of the invention
Problem to be solved by this invention provides a kind of method of testing power loss in high speed of automotive transmission, its objective is by this verification experimental verification variator running up down, because the size of the transmission of power that the variation of oil mass causes loss.
To achieve these goals, the technical scheme that the present invention takes is: the method for testing power loss in high speed of this automotive transmission that is provided, test specimen is the variator of automobile, its testing equipment is a variator operational test platform, this testing table is provided with dynamometer and oily temperature tester, and on this testing table, automotive transmission connects with the connecting mode of engine by the actual product assembling, test event is the output valve that the gentle variator of lubricating oil oil drives power, and the process of this test method is:
A) described variator adds the lubricating oil of regulation oil mass;
B) described engine start, and lose test condition by high speed and move continuously;
C) the lubricating oil oil mass slowly increases;
D) test oil temperature numerical value and variator drive the output valve of power;
Stop when e) extremely warm rapid rising of oil or driving power sharply change, and the record lubricating oil oil temperature at this moment and the output valve of variator driving power.
Variator power loss in high speed test condition recited above is:
A) gear: variator is set to the highest gear;
B) running speed: engine is with the highest output rotational speed rotation;
C) load: the output shaft of variator is zero load;
D) oil temperature; When the regulation oil mass, setting oily temperature is 140 ℃.
Above-described high speed loss test method is 120% of regulation oil mass to the ceiling value that variator increases oil mass.
The standard that the transmission of power loss of added oil mass of described variator and variator meets the demands is: in the oil mass scope of regulation oil mass+10%, zero load driving power sharply rises or the oil temperature does not sharply rise.
The output valve that the variator that described dynamometer shows drives power is the minimizing value of power transmission outputting power; Described zero load driving power sharply rises and is meant that the registration of dynamometer does not have rapid increase.
Described variator is set to the highest gear, is meant when variator is five speed transmission, and it is set to 5 grades; Engine is meant that with the highest output rotational speed rotation its throttle is set to maximal value.
Described lubricating oil oil mass slowly increases, and the speed of its oiling does not cause that the disturbance that variator drives the output valve of power is a limit value when refueling.
The present invention adopts technique scheme, the size of the transmission of power loss that the variation owing to oil mass of checking variator under running up causes, thereby can judge whether the added oil mass of variator is suitable when design, and in the high engine speed range of engine, whether the transmission loss of variator can satisfy the requirement of the economy of car load.
Description of drawings
The present invention is further detailed explanation below in conjunction with the drawings and specific embodiments:
Fig. 1 is the process block diagram of the method for testing power loss in high speed of automotive transmission involved in the present invention;
Fig. 2 is the structural representation of described testing equipment of the present invention and measured piece.
Number in the figure is: 1, variator operational test platform, 2, engine, 3, variator, 4, oily temperature tester, 5, dynamometer.
Embodiment
As shown in Figure 1, the present invention is to provide a kind of method of testing power loss in high speed of automotive transmission, this figure is the process block diagram of this method; The testing equipment that above-mentioned test method that shown in Figure 2 is adopts and the structure of measured piece.
The technical scheme that the present invention takes is: the method for testing power loss in high speed of related this automotive transmission, test specimen is the variator 3 of automobile, the testing apparatus of described high speed loss test is a variator operational test platform 1, this testing table is provided with dynamometer 5 and oily temperature tester 4, on this testing table, the variator 3 of automobile connects with the connecting mode of engine 2 by the actual product assembling, test event is the output valve that the gentle variator of lubricating oil oil drives power, and the process of this test method is:
A) described variator 3 adds the lubricating oil of regulation oil mass;
B) described engine 2 starts, and moves continuously by losing test condition at a high speed;
C) the lubricating oil oil mass slowly increases;
D) test oil temperature numerical value and variator drive the output valve of power;
E) sharply rise or drive to lubricating oil oil temperature and stop when the power output valve sharply changes, and the lubricating oil oil temperature of record this moment and the variator output valve that drives power.
The present invention adopts technique scheme, the size of the transmission of power loss that the variation owing to oil mass of checking variator under running up causes, thereby can judge whether the added oil mass of variator is suitable when design, and in the high engine speed range of engine, whether the transmission loss of variator can satisfy the requirement of the economy of car load.
The present invention takes following mode in the specific implementation:
The test condition of above-described method of testing power loss in high speed is:
A) gear: variator 3 is set to the highest gear;
B) running speed: engine 2 is with the highest output rotational speed rotation;
C) load: the output shaft of variator 3 is zero load;
D) oil temperature; When the regulation oil mass, setting oily temperature is 140 ℃.
Above-mentioned method of testing power loss in high speed is 120% of regulation oil mass to the ceiling value that variator 3 increases oil masses.
The standard that the transmission of power loss of described variator 3 added oil masses of said method and variator 3 meets the demands is: in the oil mass scope of regulation oil mass+10%, zero load driving power sharply rises or lubricating oil oil temperature does not sharply rise.
The output valve that the variator that described dynamometer 5 shows drives power is the minimizing value of engine 2 to variator 3 outputting powers; Described zero load driving power sharply rises and is meant that the registration of dynamometer does not have rapid increase.
When testing as stated above, described variator 3 is set to the highest gear, is meant that it is set to 5 grades when variator 3 is five speed transmission; Described engine 2 is meant that with the highest output rotational speed rotation its throttle is set to maximal value.
When testing as stated above, described lubricating oil oil mass slowly increases, and the speed of its oiling does not cause that the disturbance that variator drives the output valve of power is a limit value when refueling.
In conjunction with the accompanying drawings the present invention has been carried out exemplary description above; obviously specific implementation of the present invention is not subjected to the restriction of aforesaid way; as long as the various improvement of having adopted method design of the present invention and technical scheme to carry out; or design of the present invention and technical scheme are applied to other occasion without improving directly, all within protection scope of the present invention.