CN100543119C - Be used for gear lubricant of low profile gear motor system and preparation method thereof - Google Patents
Be used for gear lubricant of low profile gear motor system and preparation method thereof Download PDFInfo
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- CN100543119C CN100543119C CNB2005100248991A CN200510024899A CN100543119C CN 100543119 C CN100543119 C CN 100543119C CN B2005100248991 A CNB2005100248991 A CN B2005100248991A CN 200510024899 A CN200510024899 A CN 200510024899A CN 100543119 C CN100543119 C CN 100543119C
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- polyolefine
- low profile
- motor system
- acid esters
- complex ester
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Abstract
The invention discloses a kind of new gear lubricant that is used for the low profile gear motor system and preparation method thereof, the present invention is made by the component of following weight percent: polyvalent alcohol complex ester 5～15%, dibasic acid esters 50～70%, polyolefine 5～15%, silicon dioxide powder 5～10%, Diphenylsilanediol 1～3%, acid phosphoric acid ester fatty amine salt 1～3%, amine type oxidation inhibitor 0.2～1.0%; Polytetrafluoroethylene powder 1～5%.Described polyvalent alcohol complex ester is the dipentaerythritol complex ester; Add viscosifying agent silicon dioxide powder with the fused back of dibasic acid esters, polyolefine and Diphenylsilanediol under certain condition, add rest materials again after the cooling and form through grinding.The present invention's uniqueness of filling a prescription can satisfy high low temperature and noise reduction requirement, can be widely used in the rotating mechanism of the household electrical appliance such as tube shaped electric machine, automatic mahjong machine of light load automatic driver such as automatic packaging line control motor and automatic lifting Anti-theft door and window.
Description
Technical field
The present invention relates to a kind of lubricant and preparation method thereof, particularly relate to a kind of gear lubricant that is applicable to multistage, long lifetime, non-maintaining, round-the-clock, low noise low profile gear motor system and preparation method thereof.
Background technology
For satisfying the requirement of present gearing equipment to miniaturization, automation direction development, market is more and more diversified to the demand of incorporate motor and gear reduction system, and performance requriements is also more and more higher:
(1) deceleration system requires low noise: just required the motor bearings low noise in the past, and then low noiseization was also wanted in geartransmission at present, this is particularly outstandingly existing in the household electrical appliance upper body;
(2) mechanical means integral body is little: traditional partly soak formula or the circulating oil lubrication mode can not adopt, and can only be lubricated with the lubricating grease painting type;
(3) step of reduction is more and more: motor output reduces to several rev/mins for thousands of rev/mins, and rotating speed differs greatly, and requirement lubricated, noise reduction is differed greatly, and both will take into account the lubricant requirement very harsh simultaneously;
(4) the Applicable temperature scope is wide: because equipment volume is little, and weak heat-dissipating, continuous operation gear surface temperature can surpass 200 ℃, and also wants under Han Qu-30 ℃ condition and can start rapidly;
(5) long lifetime, non-maintaining: as to require the same life-span of lubricant and equipment, play lifelong lubrication.
, still do not have and use very good product with regard to the lubricant of using in the harsh day by day gear train assembly with regard to present, the low-temperature performance of lubricant and anti-acoustic capability are difficult to take into account.
Summary of the invention
The purpose of this invention is to provide a kind of energy satisfy above require be used for new gear lubricant of low profile gear motor system and preparation method thereof.
Technical scheme of the present invention is to adopt following components in weight percentage: polyvalent alcohol complex ester 5～15%; Dibasic acid esters 50～70%; Polyolefine 5～15%; Silicon dioxide powder 5～10%; Diphenylsilanediol 1～3%; Acid phosphoric acid ester fatty amine salt 1～3%; Amine type oxidation inhibitor 0.2～1.0%; Polytetrafluoroethylene powder 1～5%.Described polyvalent alcohol complex ester is the dipentaerythritol complex ester; Dibasic acid esters is the tridecanyldicarboxylic acid ester; Polyolefine is a polybutene; The acid phosphoric acid ester fatty amine salt is an octyl phosphate stearylamine salt; Amine type oxidation inhibitor is di-iso-octyldiphenylamine or butyl octyl pentanoic.
In the said components: 40 ℃ of kinematic viscosity of polyvalent alcohol complex ester are 5000～50000cSt; 40 ℃ of kinematic viscosity of dibasic acid esters are 10～50cSt; 40 ℃ of kinematic viscosity of polyolefine are 2000～20000cSt; Amine type oxidation inhibitor is di-iso-octyldiphenylamine or butyl octyl pentanoic.
Preparation process may further comprise the steps successively:
(1) fused: as dibasic acid esters, polyolefine, Diphenylsilanediol to be added in the reactor successively, stir, heat temperature raising to 155 ℃;
(2) viscosifying agent adds: under the agitation condition, 145～155 ℃ of temperature controls slowly add silicon dioxide powder, stir 15min;
(3) grind: taking the dish out of the pot adds all remaining materials after being cooled to normal temperature, grinds three times on triple-roller mill, makes lubricant of the present invention.
Wherein, polyvalent alcohol complex ester weight percentage (%) is: 5,5.5,6,6.5,7,7.5,8,8.5,9,9.2,9.5,10,10.5,11,11.5,12,12.5,13,13.5,14,14.5,15;
Dibasic acid esters weight percentage (%) is: 50,60,65,70%; More progressive dibasic acid esters weight percentage (%) is: 61,62,63,64,65,66,67,68,69.
Polyolefine weight percentage (%) is: 5,10,15; Further weight percentage (%) is: 10,11,12,13,14,15.
Silicon dioxide powder weight percentage (%) is: 5,6,7,8,9,10; Further weight percentage (%) is: 8,8.5,9.
Diphenylsilanediol weight percentage (%) is: 1,2,3; Further weight percentage (%) is: 2,2.5,3.
Acid phosphoric acid ester fatty amine salt weight percentage (%) is: 1,1.5,2,2.5,3;
Amine type oxidation inhibitor weight percentage (%) is: 0.2,0.3,0.4,0.5,0.6,0.7,0.8,0.9,1.0;
Polytetrafluoroethylene powder weight percentage (%) is: 1～5%.
Superiority of the present invention is: it is good that lubricant has a noise reduction effect, is applicable to step-by-step variable gear, satisfies rotating speed from several rev/mins to thousands of rev/mins lubricating requirement; Long lifetime, non-maintaining, with same life-span of equipment, the deficiency that with lubricator need regularly replace before can avoiding; Excellent high temperature performance, general lubricant is used in-10～100 ℃ and has wideer scope, satisfies the round-the-clock demand under-30～200 ℃ of conditions.
Description of drawings
Preparation technology's schema of the present invention.
Embodiment
Each component (%) by weight percentage is:
Component embodiment one embodiment two
Polyvalent alcohol complex ester 9.2 6.5
Dibasic acid esters 65.0 66.0
Polyolefine 10.0 12.0
Silicon dioxide powder 8.5 8.0
Diphenylsilanediol 3.0 2.5
Acid phosphoric acid ester fatty amine salt 1.0 1.5
Di-iso-octyldiphenylamine 0.3 0.5
Polytetrafluoroethylene powder 3.0 3.0
Among the embodiment one: 40 ℃ of kinematic viscosity of polyvalent alcohol complex ester are 12000cSt; 40 ℃ of kinematic viscosity of dibasic acid esters are 15.9cSt; 40 ℃ of kinematic viscosity of polyolefine are 12000cSt.
Preparation process is as follows:
(1) fused: as dibasic acid esters, polyolefine, Diphenylsilanediol to be added in the still successively, stir, heat temperature raising to 155 ℃;
(2) viscosifying agent adds: under the agitation condition, 145～155 ℃ of temperature controls slowly add silicon dioxide powder, stir 15min;
(3) grind: taking the dish out of the pot adds all remaining materials after being cooled to normal temperature, mixes the back and grinds three times on triple-roller mill.
Among the embodiment two: 40 ℃ of kinematic viscosity of polyvalent alcohol complex ester are 45000cSt; 40 ℃ of kinematic viscosity of dibasic acid esters are 15.9cSt; 40 ℃ of kinematic viscosity of polyolefine are 12000cSt.
The preparation method is with embodiment one.
Claims (5)
1, a kind of gear lubricant that is used for the low profile gear motor system is made by the component of following weight percent: polyvalent alcohol complex ester 5～15%, dibasic acid esters 50～70%, polyolefine 5～15%, silicon dioxide powder 5～10%, Diphenylsilanediol 1～3%, acid phosphoric acid ester fatty amine salt 1～3%, amine type oxidation inhibitor 0.2～1.0%; Polytetrafluoroethylene powder 1～5%, described polyvalent alcohol complex ester is the dipentaerythritol complex ester; Dibasic acid esters is the tridecanyldicarboxylic acid ester; Polyolefine is a polybutene; The acid phosphoric acid ester fatty amine salt is an octyl phosphate stearylamine salt; Amine type oxidation inhibitor is a kind of or its mixing in di-iso-octyldiphenylamine or the butyl octyl pentanoic.
2, the described gear lubricant that is used for the low profile gear motor system of root a tree name claim 1 is characterized in that 40 ℃ of kinematic viscosity of polyvalent alcohol complex ester are 5000～50000cSt.
3, the described gear lubricant that is used for the low profile gear motor system of root a tree name claim 1 is characterized in that 40 ℃ of kinematic viscosity of dibasic acid esters are 10～50cSt.
4, the described gear lubricant that is used for the low profile gear motor system of root a tree name claim 1 is characterized in that 40 ℃ of kinematic viscosity of polyolefine are 2000～20000cSt.
5, at the described preparation method who is used for the gear lubricant of low profile gear motor system of claim 1, it is characterized in that may further comprise the steps successively: (1) is fused: dibasic acid esters, polyolefine, Diphenylsilanediol are added in the reactor successively, stir, heat temperature raising to 155 ℃; (2) viscosifying agent adds: under the agitation condition, 145～155 ℃ of temperature controls slowly add silicon dioxide powder, stir 15min; (3) grind: taking the dish out of the pot adds all remaining materials after being cooled to normal temperature, mixes the back and grinds, and makes finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100248991A CN100543119C (en) | 2005-04-06 | 2005-04-06 | Be used for gear lubricant of low profile gear motor system and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100248991A CN100543119C (en) | 2005-04-06 | 2005-04-06 | Be used for gear lubricant of low profile gear motor system and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1687334A CN1687334A (en) | 2005-10-26 |
| CN100543119C true CN100543119C (en) | 2009-09-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100248991A Expired - Fee Related CN100543119C (en) | 2005-04-06 | 2005-04-06 | Be used for gear lubricant of low profile gear motor system and preparation method thereof |
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| CN (1) | CN100543119C (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103013620B (en) * | 2012-12-20 | 2014-04-30 | 赵国春 | Nano functional material for energy-saving and environment-friendly lubricating oil |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: New type lubricant for small type speed-down motor system and preparation method thereof Effective date of registration: 20110411 Granted publication date: 20090923 Pledgee: Pudong Productivity Promotion Center, Shanghai Pledgor: Nake Lubricating Technology Co., Ltd., Shanghai Registration number: 2011990000115 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20141028 Granted publication date: 20090923 Pledgee: Pudong Productivity Promotion Center, Shanghai Pledgor: Nake Lubricating Technology Co., Ltd., Shanghai Registration number: 2011990000115 |
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| PLDC | Enforcement, change and cancellation of contracts on pledge of patent right or utility model | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090923 Termination date: 20190406 |
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| CF01 | Termination of patent right due to non-payment of annual fee |