CN100537131C - Multiple eccentric shaft processing method and using counterbalance and eccentric sleeve - Google Patents
Multiple eccentric shaft processing method and using counterbalance and eccentric sleeve Download PDFInfo
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- CN100537131C CN100537131C CNB2006101194118A CN200610119411A CN100537131C CN 100537131 C CN100537131 C CN 100537131C CN B2006101194118 A CNB2006101194118 A CN B2006101194118A CN 200610119411 A CN200610119411 A CN 200610119411A CN 100537131 C CN100537131 C CN 100537131C
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- eccentric
- eccentric shaft
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- 238000003672 processing method Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 6
- 238000003754 machining Methods 0.000 claims description 22
- 238000005242 forging Methods 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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Abstract
The invention discloses a processing method of multiple eccentric shaft; lengthened ends are arranged on both ends of the multiple eccentric shaft; after that a counterbalance is arranged at the position of eccentric crosspiece, and a reference crosspiece is processed, then counterbalance is dismounted; a eccentric sleeve is arranged at the lengthened end, and an eccentric crosspiece is processed; finally the lengthened end of the multiple eccentric shaft is removed, and a multiple eccentric shaft is obtained. The invention also discloses the counterbalance use in the method, comprising a balance section and a fixation section; the balance section and the fixation section can clasp the eccentric crosspiece after being installed. The invention also disclosed the eccentric sleeve use in the method, comprising a lengthened end hole and a processing hole; the axial line of the lengthened end hole is in parallel with the axial line of the processing hole, the eccentric crosspiece is processed by taking the axial line of the eccentric crosspiece as the processing axial line. The counterbalance and the eccentric sleeve provided by the invention has simple structure, and is easy to make; and relative high precision can be easily achieved; the processing method of the multiple eccentric shaft of the invention has simple steps, and the multiple eccentric shaft with relative high precision can be made with convenience and rapidness.
Description
Technical field
The present invention relates to a kind of processing method of large-scale metal parts, especially a kind of processing method of more eccentric shaft.The invention still further relates to a kind of technological equipment that is used for machining, especially a kind of balance weight that is used for more eccentric shaft processing.The invention still further relates to another kind and be used for the technological equipment of machining, especially a kind of eccentric bushing that is used for more eccentric shaft processing.
Background technology
The processing of more eccentric shaft is a perplexing difficult problem for a long time, angle from space and use, the composition of such system is by comprising three compound each that form of above center line grade outer circular shafts, all there is not keyway (can select) on each grade cylindrical for the location, and the phase error between each grade off-centre is less than 2 °, to realize multi-eccentric, no key location and very little three conditions of phase error simultaneously, on technology, not have fine and economic processing method.
Summary of the invention
Technical problem to be solved by this invention provides a kind of processing method of more eccentric shaft, can conveniently process high-precision more eccentric shaft.
For solving the problems of the technologies described above, the technical scheme of the processing method of more eccentric shaft of the present invention is to comprise the steps:
(1) datum axis of setting more eccentric shaft;
(2) the lengthening end is set respectively at the two ends of more eccentric shaft, the axis of described lengthening end overlaps with described datum axis, and described lengthening end is provided with keyway;
(3) put balance weight in each eccentric shelves outside of described more eccentric shaft, the balance portion of described balance weight is towards the eccentric opposite side of described eccentric shelves, the cylindrical of each benchmark shelves that axis on the described more eccentric shaft is overlapped with described datum axis is processed afterwards, pulls down described balance weight after the completion of processing;
(4) put in the outside of described two lengthening ends and the corresponding eccentric bushing of eccentric shelves to be processed, the outside at described each benchmark shelves and other eccentric shelves puts balance weight, the balance portion of balance weight is towards the side of these eccentric shelves to be processed with respect to these benchmark shelves on the described benchmark shelves, the balance portion that described other eccentric shelves are gone up balance weight is towards the side of these eccentric shelves to be processed with respect to this other eccentric shelves, afterwards with the axis of eccentric shelves to be processed as the processing axis, cylindrical to these off-centre shelves is processed, and pulls down eccentric bushing after the completion of processing;
(5) the lengthening end at removal two ends.
Another technical problem to be solved by this invention is, a kind of employed balance weight of processing method of more eccentric shaft is provided, and it is simple in structure, is convenient to make and install.
For solving the problems of the technologies described above, the technical scheme of the employed balance weight of processing method of more eccentric shaft of the present invention is, comprise balance portion and fixed part, described balance portion has certain quality, make whole more eccentric shaft when rotating, keep balance, after described balance portion and fixed part splicing were fixing, the inner edge of balance portion and the inner edge of fixed part were formed the shape of a cylinder.
Another technical problem to be solved by this invention is, a kind of employed eccentric bushing of processing method of more eccentric shaft is provided, and it is simple in structure, be convenient to make and install, and the precision height.
For solving the problems of the technologies described above, the technical scheme of the employed eccentric bushing of processing method of more eccentric shaft of the present invention is, one end of described eccentric bushing is respectively arranged with the lengthening stomidium, the other end is provided with machining hole, the axis of described lengthening stomidium is parallel with the axis of described machining hole, the distance of the axis of described lengthening stomidium and the axis of described machining hole, equate that with the distance of the datum axis of the axis of eccentric shelves on the more eccentric shaft to be processed and more eccentric shaft the shape in described lengthening stomidium cross section is consistent with the shape of the lengthening end section of described eccentric shaft.
Balance weight provided by the present invention and eccentric bushing, it is simple in structure, is easy to make, and be easy to reach precision than higher, and having adopted the processing method of the more eccentric shaft of balance weight and eccentric bushing, its step is simple, can conveniently produce the higher more eccentric shaft of precision.
Description of drawings
The present invention is further detailed explanation below in conjunction with drawings and Examples:
Fig. 1 is the structural representation of more eccentric shaft of the present invention;
Fig. 2 is the structural representation of the balance weight that uses in the more eccentric shaft processing method of the present invention;
Fig. 3 is the front view of the eccentric bushing that uses in the more eccentric shaft processing method of the present invention;
Fig. 4 is the side cutaway view of the eccentric bushing that uses in the more eccentric shaft processing method of the present invention;
Fig. 5 is the schematic diagram after the more eccentric shaft setting-up eccentricity cover of the present invention.
Reference numeral is among the figure, 1. the benchmark shelves; 2. eccentric shelves; 3. lengthening is held; 4. keyway; 5. balance portion; 6. fixed part; 7. lengthening stomidium; 8. machining hole; 9. keyway; 10. eccentric bushing; 11. thimble.
The specific embodiment
The processing method of more eccentric shaft of the present invention, referring to shown in Figure 1, this method comprises the steps:
(1) datum axis of setting more eccentric shaft, axis and datum axis superposed part are exactly benchmark shelves 1, and superposed part is not eccentric shelves 2, the axis of eccentric shelves and the distance of datum axis are exactly eccentric throw, and as shown in Figure 1, different eccentric shelves have different eccentric distance e 1, e2, e3;
(2) lengthening end 3 is set respectively at the two ends of more eccentric shaft, the axis of described lengthening end 3 overlaps with described datum axis;
(3) put balance weight in each eccentric shelves 2 outside of described more eccentric shaft, the balance portion of described balance weight is towards the eccentric opposite side of described eccentric shelves, the cylindrical of each benchmark shelves 1 that axis on the described more eccentric shaft is overlapped with described datum axis is processed afterwards, pulls down described balance weight after the completion of processing; The balance weight role makes whole more eccentric shaft keep balance when rotating.Because the weight of more eccentric shaft is very heavy, inertia was very big when eccentric shelves rotated, and can cause whole more eccentric shaft to produce violent vibration when rotating, and in order to offset this vibration, on eccentric shelves balance weight was installed;
(4) put in the outside of described two lengthening ends 3 and the corresponding eccentric bushing of eccentric shelves to be processed, the outside at described each benchmark shelves and other eccentric shelves puts balance weight, the balance portion of balance weight is towards the side of these eccentric shelves to be processed with respect to these benchmark shelves on the described benchmark shelves, the balance portion that described other eccentric shelves are gone up balance weight is towards the side of these eccentric shelves to be processed with respect to this other eccentric shelves, afterwards with the axis of eccentric shelves to be processed as the processing axis, cylindrical to these off-centre shelves is processed, and pulls down eccentric bushing after the completion of processing; The effect of balance weight is to be used for eliminating violent vibration equally;
(5) the lengthening end at removal two ends obtains more eccentric shaft.
The step of lengthening end was set respectively at the two ends of more eccentric shaft in described (2) step, was just to forge at the two ends of more eccentric shaft the lengthening end is arranged when forging more eccentric shaft.
At the two ends of more eccentric shaft the step that lengthening is held being set respectively in described (2) step, perhaps also can be after forging is not provided with the more eccentric shaft of lengthening end, adopts the method for welding to extend and holds the two ends that are connected to described more eccentric shaft.
Described lengthening end 3 is cylindrical.Described cylindrical lengthening end 3 is provided with keyway 4.
Perhaps described lengthening end is a column, and its cross section or be equilateral triangle perhaps is a square, perhaps is regular polygon.
If eccentric throw difference of each eccentric shelves repeated for (4) step after the step of finishing for (4) step, and change the corresponding eccentric bushing of eccentric shelves with other eccentric throw, the off-centre of other eccentric throw grade is processed.
The present invention also provides a kind of employed balance weight of processing method as above-mentioned more eccentric shaft, as shown in Figure 2, comprise balance portion 5 and fixed part 6, described balance portion 5 has certain quality, make whole more eccentric shaft when rotating, keep balance, after described balance portion 5 and fixed part 6 splicings were fixing, the inner edge of the inner edge of balance portion 5 and fixed part 6 was formed the shape of a cylinder.The cylinder that the inner edge of described balance portion 5 and the inner edge of fixed part 6 are formed grade is tightly embraced off-centre, and anti-sliding stop.
The present invention also provides a kind of employed eccentric bushing of processing method as above-mentioned more eccentric shaft, as shown in Figure 3 and Figure 4, one end of described eccentric bushing is respectively arranged with lengthening stomidium 7, the other end is provided with machining hole 8, the axis of described lengthening stomidium 7 is parallel with the axis of described machining hole 8, the distance of the axis of the axis of described lengthening stomidium 7 and described machining hole 8, equate that with the distance of the datum axis of the axis of eccentric shelves on the more eccentric shaft to be processed and more eccentric shaft the shape in described lengthening stomidium 7 cross sections holds the shape in 3 cross sections consistent with the lengthening of described eccentric shaft.
In setting-up eccentricity cover, as shown in Figure 5, the lengthening stomidium of eccentric bushing 10 is enclosed within on the described lengthening end, and the axis of lengthening stomidium is overlapped with reference axis, the dead in line of the axis of machining hole and off-centre to be processed grade.The cross section of described lengthening end is if regular polygon, and the cross section of described lengthening stomidium also is a regular polygon, and regular polygon can overlap axis accurately, and can not make axis produce skew because of twisting.If the cross section of lengthening end is circular, the stomidium that extends so also is a circular hole, and for accurate location, the lengthening end is provided with keyway, and also is provided with keyway in the lengthening stomidium, by key is set, makes eccentric bushing also can not twist when installing inside.Afterwards thimble can be installed on machining hole, serve as the processing axis with the axis of machining hole, and eccentric shelves are processed.Eccentric shelves for different need different eccentric bushings is installed, and the machining hole axis is to equate with the eccentric throw of eccentric shelves with the distance of lengthening stomidium axis on the eccentric bushing.
On the cross section perpendicular to axis of described eccentric bushing, the rectilinear direction at the line place in the center of circle of the center of circle of the above stomidium that extends and described machining hole serves as vertical with eccentric bushing, and the center of circle of lengthening stomidium is last, and the center of circle of machining hole is following, and described eccentric bushing is about this vertical straight line symmetry; With the center of circle by machining hole and perpendicular to the straight line of described vertical straight line is boundary, and the lower mass of eccentric bushing is greater than described eccentric bushing top quality.
If adopt this eccentric bushing of dissymmetrical structure up and down, cylindrical in (4) step of the present invention to eccentric shelves carries out in the processing steps, just needn't on each benchmark shelves and other eccentric shelves, balance weight be installed, directly offset processing and make issuable vibration with the up and down asymmetric quality of eccentric bushing.So not only simplify step, but also can reduce the power consumption that adds man-hour.
In sum, balance weight provided by the present invention and eccentric bushing, it is simple in structure, be easy to making, and be easy to reach precision, and adopted the processing method of the more eccentric shaft of balance weight and eccentric bushing than higher, its step is simple, can conveniently produce the higher more eccentric shaft of precision.
Claims (10)
1. the processing method of a more eccentric shaft is characterized in that, comprises the steps:
(1) datum axis of setting more eccentric shaft;
(2) the lengthening end is set respectively at the two ends of more eccentric shaft, the axis of described lengthening end overlaps with described datum axis;
(3) put balance weight in each eccentric shelves outside of described more eccentric shaft, the balance portion of described balance weight is towards the eccentric opposite side of described eccentric shelves, the cylindrical of each benchmark shelves that axis on the described more eccentric shaft is overlapped with described datum axis is processed afterwards, pulls down described balance weight after the completion of processing;
(4) put in the outside of described two lengthening ends and the corresponding eccentric bushing of eccentric shelves to be processed, the outside at described each benchmark shelves and other eccentric shelves puts balance weight, the balance portion of balance weight is towards the side of these eccentric shelves to be processed with respect to these benchmark shelves on the described benchmark shelves, the balance portion that described other eccentric shelves are gone up balance weight is towards the side of these eccentric shelves to be processed with respect to this other eccentric shelves, afterwards with the axis of eccentric shelves to be processed as the processing axis, cylindrical to these off-centre shelves is processed, and pulls down eccentric bushing after the completion of processing;
(5) the lengthening end at removal two ends.
2. the processing method of more eccentric shaft according to claim 1, it is characterized in that, the step of lengthening end was set respectively at the two ends of more eccentric shaft in described (2) step, or when forging more eccentric shaft, just the lengthening end being arranged in the forging of the two ends of more eccentric shaft, or after forging is not provided with the more eccentric shaft of lengthening end, adopts the method for welding to extend and hold the two ends that are connected to described more eccentric shaft.
3. the processing method of more eccentric shaft according to claim 1 is characterized in that, described lengthening end is cylindrical.
4. the processing method of more eccentric shaft according to claim 3 is characterized in that, described cylindrical lengthening end is provided with keyway.
5. the processing method of more eccentric shaft according to claim 1 is characterized in that, described lengthening end is a column, and its cross section or be equilateral triangle perhaps is a square, perhaps is regular polygon.
6. the processing method of more eccentric shaft according to claim 1, it is characterized in that, if the eccentric throw difference of each eccentric shelves, after the step of finishing for (4) step, repeated for (4) step, and change the corresponding eccentric bushing of eccentric shelves with other eccentric throw, eccentric grade of other eccentric throw processed.
7. employed balance weight of processing method as any described more eccentric shaft in the claim 1 to 6, it is characterized in that, comprise balance portion and fixed part, described balance portion has certain quality, make whole more eccentric shaft when rotating, keep balance, after described balance portion and fixed part splicing were fixing, the inner edge of balance portion and the inner edge of fixed part were formed the shape of a cylinder.
8. employed eccentric bushing of processing method as any described more eccentric shaft in the claim 1 to 6, it is characterized in that, one end of described eccentric bushing is respectively arranged with the lengthening stomidium, the other end is provided with machining hole, the axis of described lengthening stomidium is parallel with the axis of described machining hole, the distance of the axis of described lengthening stomidium and the axis of described machining hole, equate that with the distance of the datum axis of the axis of eccentric shelves on the more eccentric shaft to be processed and more eccentric shaft the shape in described lengthening stomidium cross section is consistent with the shape of the lengthening end section of described eccentric shaft.
9. the employed eccentric bushing of the processing method of more eccentric shaft according to claim 8, it is characterized in that, on the cross section perpendicular to axis of described eccentric bushing, the rectilinear direction at the line place in the center of circle of the center of circle of the above stomidium that extends and described machining hole serves as vertical with eccentric bushing, and the center of circle of lengthening stomidium is last, the center of circle of machining hole is following, and described eccentric bushing is about this vertical straight line symmetry; With the center of circle by machining hole and perpendicular to the straight line of described vertical straight line is boundary, and the lower mass of eccentric bushing is greater than described eccentric bushing top quality.
10. the employed eccentric bushing of the processing method of more eccentric shaft according to claim 8 is characterized in that, described lengthening stomidium inboard also be provided with the cylindric lengthening end of more eccentric shaft on the corresponding keyway in keyway position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101194118A CN100537131C (en) | 2006-12-11 | 2006-12-11 | Multiple eccentric shaft processing method and using counterbalance and eccentric sleeve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101194118A CN100537131C (en) | 2006-12-11 | 2006-12-11 | Multiple eccentric shaft processing method and using counterbalance and eccentric sleeve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101200041A CN101200041A (en) | 2008-06-18 |
| CN100537131C true CN100537131C (en) | 2009-09-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006101194118A Expired - Fee Related CN100537131C (en) | 2006-12-11 | 2006-12-11 | Multiple eccentric shaft processing method and using counterbalance and eccentric sleeve |
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| Country | Link |
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| CN (1) | CN100537131C (en) |
Families Citing this family (17)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101574744B (en) * | 2009-06-19 | 2010-10-06 | 天津赛瑞机器设备有限公司 | Method for processing shaft with small eccentricity |
| CN101886693B (en) * | 2010-07-02 | 2014-02-12 | 北京中清能发动机技术有限公司 | Crank-slider mechanism, parts and equipment |
| CN102357788B (en) * | 2011-11-02 | 2013-10-23 | 沈阳飞机工业（集团）有限公司 | Machining method for solid carbide reamer |
| CN102513549A (en) * | 2011-12-22 | 2012-06-27 | 中国南方航空工业(集团)有限公司 | Method for processing eccentric inner hole |
| CN103307091B (en) * | 2012-03-12 | 2016-05-11 | 义乌市黑白矿山机械有限公司 | A kind of column type self-balancing eccentric shaft for jaw crusher |
| CN102941453B (en) * | 2012-11-20 | 2014-12-10 | 河南蒲瑞精密机械有限公司 | Processing method of eccentric sleeve |
| CN103836059A (en) * | 2012-11-27 | 2014-06-04 | 义乌新一代矿机科技开发有限公司 | Eccentric shaft with balanced type shaft sleeve |
| CN103072052B (en) * | 2013-01-06 | 2015-05-20 | 洛阳轴研科技股份有限公司 | Method for grinding and machining eccentric sleeve on electromagnetic centreless bearing grinder |
| CN103143726B (en) * | 2013-04-01 | 2015-11-25 | 连云港职业技术学院 | A kind of processing method of bidirectionally eccentric axle |
| CN103277398B (en) * | 2013-05-28 | 2016-03-23 | 中国航空动力机械研究所 | Transmission shaft and there is this transmission shaft drive |
| CN103591121B (en) * | 2013-11-19 | 2016-01-20 | 无锡市铁民印刷机械有限公司 | Eccentric drive shaft |
| CN104708011A (en) * | 2013-12-12 | 2015-06-17 | 铜陵市永生机电制造有限责任公司 | Method for turning eccentric shaft |
| JP6194241B2 (en) * | 2013-12-16 | 2017-09-06 | ナブテスコ株式会社 | Gear transmission |
| CN104607659B (en) * | 2014-12-11 | 2017-08-15 | 南京梅山冶金发展有限公司 | A kind of method for turning of the intersecting eccentric bushing of central axis |
| CN106938383A (en) * | 2016-01-04 | 2017-07-11 | 湖南瑞达重机设备有限公司 | A kind of gyratory crusher eccentric bushing automatic processing method |
| CN108223551B (en) * | 2016-12-22 | 2020-08-18 | 上海汽车集团股份有限公司 | Engine and combined balance shaft thereof |
| CN110666450B (en) * | 2019-09-09 | 2021-04-13 | 西安北方光电科技防务有限公司 | Processing method for solving processing quality of high-precision special-shaped long-shaft parts |
-
2006
- 2006-12-11 CN CNB2006101194118A patent/CN100537131C/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| CN101200041A (en) | 2008-06-18 |
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Granted publication date: 20090909 Termination date: 20121211 |