CN100532038C - Bamboo parquet plate and its manufacturing method - Google Patents

Bamboo parquet plate and its manufacturing method Download PDF

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Publication number
CN100532038C
CN100532038C CNB2003101212983A CN200310121298A CN100532038C CN 100532038 C CN100532038 C CN 100532038C CN B2003101212983 A CNB2003101212983 A CN B2003101212983A CN 200310121298 A CN200310121298 A CN 200310121298A CN 100532038 C CN100532038 C CN 100532038C
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match board
bamboo wood
embryo material
parquets
vertical section
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CNB2003101212983A
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CN1628943A (en
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张傲宇
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Abstract

This invention relates to a bamboo match board, which comprises at least double layers of structures, wherein two adjacent sides are formed with one extruding tenon and one concaved tenon groove on the other two adjacent sides and the match board surface layers are composed of match materials with different directions and shapes and sizes. Its process method comprises the following steps: chopping; de-enzyming; drying, rough plane, bottom layer shaping, gluing and pressing; sampling and matching and fine plane procedures.

Description

Bamboo wood match board and manufacture method thereof
Technical field
The present invention relates to bamboo wood match board and manufacture method thereof, the particularly a kind of match board that is spliced into the embryo material vertical section thickness of bamboo and the manufacture method of moulding thereof.
Background technology
The forest reserves are cut down and exhaustion day by day in a large number by the mankind, so the forest reserves are subjected to the strict control of concerned countries and international community, and the more and more trend of difficulty that obtains in timber source.Quick by growth at bamboo wood, get final product more than the life in about 3 years
Felling, material source is obtained than being easier to, and adds that the fiber of bamboo wood is of close texture, and toughness is better than timber again, therefore has the advantage that replaces the part consumption of wood; The diameter of bamboo wood is little and be again core hollow, in fact has only along the circumferential surface sections of thickness and can utilize, and therefore causes the difficulty in the processing.Mirror is in this problem, the inventor utilizes the embryo material of the certain width that efficient method opens with the bamboo wood vertical profile to form lamination, and be spliced into normalization match board attractive in appearance, that strength ratio timber is stronger by the thickness of bamboo wood vertical section, can be easily on ground and wall be spliced into large tracts of land.
Prior art, shown in Fig. 6 a and 6b, a kind of " bamboo is the manufacture method of sheet material integrally " disclosed for No. 546197 at the Taiwan patent announcement, it mainly has following operation: with bamboo jack saw and the formed elongated plate-like bamboo wood 1 of rip of Meng Zongzhu of life in 5 years etc., along its width side by side several pieces; Again on these bamboo woods 1, identical formed other bamboo wood 1 ' of lamination, 1 with preceding method ", bamboo wood 1,1 ', 1 up and down " seam 2 lateral alternates; And with bonding these seams 2 of adhesive of not containing harmful chemical substance such as formaldehyde and lamination coincidence part 3 to form laminated plates 30; And undermost bamboo wood 1 in this laminated plates 30 " the bottom surface on form chase 7.
Summary of the invention
Main purpose of the present invention is to provide a kind of bamboo wood match board, can use bamboo wood efficiently, is made into high-intensity match board, replaces the demand of part timber, with the economic use value that improves bamboo wood etc.
In order to reach above-mentioned purpose and other purpose, technical scheme of the present invention is for being the unit with the fixed dimension, at least comprise double-decker, on two adjacent sides, respectively be formed with an outstanding joggle, and in addition be formed with a recessed tenon ditch respectively on the two adjacent sides, make between the match board unit joggle mutually; Wherein, the top layer of this match board is spliced by a plurality of parquets plates from different directions, difformity and different sizes, and this parquets plate is respectively by the embryo material of a plurality of parallel directions, is spliced into a plurality of parallel orderliness decorative patterns with the vertical section thickness of embryo material.So the bamboo wood match board is not only attractive in appearance, and strength ratio timber is stronger, and easy to the construction of ground and wall.
Another purpose of the present invention is to provide a kind of manufacture method of bamboo wood match board, and with simpler and method that enhance productivity is made match board, manufacturing method according to the invention comprises following operation at least:
The cutting operation becomes predetermined length with the former material cutting of living bamboo, and cuts into the embryo material of preset width vertically open.
The poach operation that completes is immersed in hot water with the embryo material of preset width and boils, and goes through certain hour and make the moisture content in the fiber drive out.
Drying process, the embryo material that hot water was soaked carries out drying, and goes through air-dry extremely predetermined humidity of certain hour cycle.
The force plane operation, with the embryo material process force plane machine that drying is finished, peeling and force plane become flat surface.
Bottom preformed operation, the embryo material surface sizing that will finish through force plane, with face up in week, the arrangement mode of vertical section gummed, be pressed into the bamboo wood plate through high pressure-temperature; And again this bamboo wood panel surface is planished, and become fixed dimension as bottom through cutting.
Gluing and suppression process, the embryo material surface sizing that will finish through force plane, and with vertical section up, the arrangement mode of side face gummed, be pressed into the parquets plate through high pressure-temperature.
The sampling operation with the parquets panel surface planing of repressed one-tenth, and according to the figure that designs in advance, cuts the model of a plurality of difformities and size.
The parquets operation, with the model gluing of a plurality of difformities and size, parquets on aforementioned bottom bamboo wood plate, and be pressed into the interlayer match board through high pressure-temperature.
The trying plane operation is scraped match board as the surface, and forms diaphragm at table, bottom surface japanning etc., promptly becomes commodity.
Description of drawings
Fig. 1 is the stereogram of the embodiment of the material match board of bamboo of the present invention, and wherein the part is cut open.
Fig. 1 a is the partial enlarged drawing of the circle 1a part among Fig. 1.
Fig. 1 b is the partial enlarged drawing of the circle 1b part among Fig. 1.
Fig. 1 c is the part section enlarged drawing of Fig. 1 embodiment.
Fig. 2 is the schematic diagram of mutual joggle between bamboo wood match board of the present invention unit.
Fig. 3 is the schematic diagram of the flow process of the manufacture method of bamboo wood match board of the present invention.
Fig. 4 is the schematic diagram of the flow process of hookup 3.
Fig. 5 is the schematic diagram of the flow process of hookup 4.
Fig. 6 is a prior art, and rendition is announced " Meng Zongzhu is sheet material integrally " schematic diagram No. 546197 from the Taiwan patent of invention.
Symbol description: the former material of 1 living bamboo; 10 bamboo wood match boards; 11 parquets plates; 110 embryo materials; The 110a vertical section; The 10b side face; 12 bamboo wood plates
The specific embodiment
Below will cooperate embodiment that the technology of the present invention feature is further described, this embodiment is a preferred embodiment only, is not to be used for limiting practical range of the present invention, thereby only by understanding the present invention better in conjunction with following detailed description with reference to the accompanying drawings.
At first, with reference to figure 1 and Fig. 2, bamboo wood match board 10 of the present invention is the square block body unit of fixed dimension, being formed by top layer parquets plate 11 and the 12 gummed compactings of bottom bamboo wood plate at least.This match board unit 10, on two adjacent sides, be formed with an outstanding joggle 10a respectively, respectively be provided with a recessed tongue-and-groove 10b (shown in Fig. 1 a and 1b) on the other two adjacent sides, therefore joggle mutually between the match board unit 10, form all around direction infinite expanding, and can be adapted at floor or wall construction.
According to the present invention, shown in Fig. 1 c, the top layer of above-mentioned match board unit 10, be spliced by a plurality of parquets plates 11 from different directions, difformity and different sizes, and this parquets plate 11 is respectively by the embryo material 110 of a plurality of parallel directions, is spliced into a plurality of decorative patterns with orderliness with the vertical section thickness 10a of embryo material 110; Wherein, drawing materials of embryo material 110 comes from the former material of living bamboo of deciding length, cut into side face 110b open with rip cutting and have the width of 2cm and the embryo material 110 of the about 5~6mm thickness of vertical section 10a approximately, and through a series of poach, air-dry and the planing process; This parquets plate 1, i.e. the embryo material 10 of a plurality of parallel directions thus, be vertical section 10a up, the arrangement mode compacting of side face 110b gummed forms, and the sampling cutting becomes to be fit to the shape, size dimension of parquets etc.In addition, the bottom bamboo wood plate 12 of this match board unit 10, then with the embryo material 110 of a plurality of parallel directions, be side face 110b up, the arrangement mode of vertical section 110a gummed is pressed into, and with 11 one-tenth alternate directions of top layer parquets plate, therefore can constitute strong structure.
Again with reference to figure 3,4 and 5, below the manufacture method of bamboo wood match board 10 of the present invention is described further via embodiment, it comprises following operation at least:
The cutting operation: operation 1, choose all face thicknesses at least more than the 5mm, the former material 1 of livings bamboo that life in about 3 years is above, and cutting becomes to be fit to the regular length of processing.Operation 2, with the former material 1 of the living bamboo of regular length, the embryo material 110 of fixed width is cut in rip cutting vertically open, and thick tall bamboos joint etc., makes the specification of the wide about 2cm of 10 one-tenth side face 10b of these embryo materials, the thick about 5~6mm of vertical section 110a.
The poach operation completes: operation 3, embryo material 110 is immersed in the hot water over-cooks, according to the quantity of embryo material 110 and the factor of weather etc., the temperature adjustment of poach is between 60 ℃ to 90 ℃, the time that reaches poach made the moisture content in the fiber drive out between 5 to 8 hours.
Drying process: operation 4, the embryo material 110 that the hot water digestion is crossed carries out drying, and goes through air-dry extremely predetermined humidity of certain hour cycle.
The force plane operation: operation 5, with the embryo material 10 process force plane machines that drying is finished, peeling and force plane become flat surface.
Bottom preformed operation: operation 6-1, the embryo material 110 side gluings that will finish through force plane, and with side face 10b up, the arrangement mode of vertical section 110a gummed, be pressed into bamboo wood plate 12 through hydraulic press in about 4 to 6 hours with high pressure (about 6000 pounds) and high-temperature pressurizing.Operation 6-2, and planished in these bamboo wood plate 12 surfaces again, and become fixed dimension as bottom through cutting.
Gluing and suppression process: operation 6, embryo material 110 surface sizings that to finish through operation 5 force planes, and with vertical section 110a up, the arrangement mode of side face 110b gummed, be pressed into parquets plate 11 through hydraulic press in about 4 to 6 hours with high pressure (about 6000 pounds) and high-temperature pressurizing.
The sampling operation: operation 7, with the repressed parquets plate of finishing 11 surface planings; And operation 8, parquets plate 1 according to the figure that designs in advance, is cut a plurality of difformities of needs and the model 11 of size.
The parquets operation: operation 9, with the model 1 bottom surface gluing of a plurality of difformities and size, parquets on aforementioned bottom bamboo wood plate 12; And operation 10, with about 4 to 6 hours of high pressure (about 6000 pounds) and high-temperature pressurizing, top layer parquets plate 11 and bottom bamboo wood plate 12 are pressed into the match board 10 of sandwich through hydraulic press.
The trying plane operation: operation 11, scraped in match board 10 surfaces that compacting is finished; And operation 12, match board 10 tables, bottom surface japanning scraping and finishing form diaphragm, promptly become the match board commodity that the surface has the orderliness decorative pattern.
Below only be the preferred embodiment of the representational explanation of the present invention, do not limit practical range of the present invention, promptly do not depart from equal variation and improvement that claim scope of the present invention is done, should still belong to covering scope of the present invention.
In sum, utilize bamboo wood match board of the present invention and manufacture method thereof, can use bamboo wood efficiently, be made into high-intensity match board, improve the economic use value of bamboo wood, and can reduce the demand etc. of part timber, have the enhancement efficacy effect.

Claims (5)

1. bamboo wood match board, with the fixed dimension is the unit, and it comprises the double-decker of top layer and bottom gummed, respectively is formed with an outstanding joggle on two adjacent sides, and in addition be formed with a recessed tenon ditch respectively on the two adjacent sides, make between the match board unit joggle mutually; It is characterized in that: the top layer of this match board is spliced by a plurality of parquets plates from different directions, difformity and different sizes, and this parquets plate is respectively by the embryo material of a plurality of parallel directions, be vertical section up, the arrangement mode of side face gummed is pressed into, and is spliced into each autoparallel orderliness decorative pattern of a plurality of different directions, difformity and different sizes with the vertical section thickness of this embryo material on this match board surface;
The bamboo wood plate of this match board bottom, by the embryo material of a plurality of parallel directions, be face up in week, the arrangement mode of vertical section gummed is pressed into.
2. the manufacture method of a bamboo wood match board is characterized in that: comprise following operation at least: the cutting operation becomes predetermined length with the former material cutting of living bamboo, and cuts into the embryo material of preset width vertically open; The poach operation that completes is immersed in the embryo material of this preset width in the hot water, is completed and makes the moisture content in the fiber drive out; Drying process, the embryo material that hot water was soaked is dried to the humidity of regulation; The force plane operation, with the embryo material process force plane machine that drying is finished, peeling and force plane become flat surface; Bottom preformed operation, the embryo material surface sizing that will finish through force plane, and with face up in week, the arrangement mode of vertical section gummed, be pressed into the bamboo wood plate through high pressure-temperature; And again this bamboo wood panel surface is planished, and become fixed dimension as bottom through cutting; Gluing and suppression process, the embryo material surface sizing that will finish through force plane, and with vertical section up, the arrangement mode of side face gummed, be pressed into the parquets plate through high pressure-temperature; The sampling operation with the parquets panel surface planing of repressed one-tenth, and according to the figure that designs in advance, cuts the model of a plurality of difformities and size; The parquets operation, with the model gluing of a plurality of difformities and size, parquets on aforementioned bottom bamboo wood plate reaches the match board that is pressed into sandwich through high pressure-temperature; The trying plane operation is scraped match board as the surface, and at table, bottom surface japanning.
3. the manufacture method of bamboo wood match board according to claim 2 is characterized in that: this match board top layer is spliced by a plurality of parquets plates from different directions, difformity and different sizes.
4. the manufacture method of bamboo wood match board according to claim 3, it is characterized in that: this parquets plate is respectively by the embryo material of a plurality of parallel directions, be vertical section up, the arrangement mode of side face gummed is pressed into, and is spliced into a plurality of parallel orderliness decorative patterns with the vertical section thickness of embryo material.
5. the manufacture method of bamboo wood match board according to claim 2 is characterized in that: the bamboo wood plate of this match board bottom, by the embryo material of a plurality of parallel directions, be face up in week, the arrangement mode of vertical section gummed is pressed into.
CNB2003101212983A 2003-12-17 2003-12-17 Bamboo parquet plate and its manufacturing method Expired - Fee Related CN100532038C (en)

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CN100532038C true CN100532038C (en) 2009-08-26

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100434244C (en) * 2006-05-25 2008-11-19 高世斌 Bamboo-wood slab working method
CN104526817A (en) * 2014-12-12 2015-04-22 安徽宏宇竹木制品有限公司 Production process of double-layer infinite extending column

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4810551A (en) * 1985-12-16 1989-03-07 Chu Alan C Bamboo board
US5976644A (en) * 1997-06-13 1999-11-02 Amati Bambu Ltd. Process for treating bamboo and articles made by the process
TW546197B (en) * 1999-04-01 2003-08-11 Mitsuba Kk Bamboo gathering material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4810551A (en) * 1985-12-16 1989-03-07 Chu Alan C Bamboo board
US5976644A (en) * 1997-06-13 1999-11-02 Amati Bambu Ltd. Process for treating bamboo and articles made by the process
TW546197B (en) * 1999-04-01 2003-08-11 Mitsuba Kk Bamboo gathering material

Non-Patent Citations (4)

* Cited by examiner, † Cited by third party
Title
竹地板生产工艺. 李新功,郑霞.林业科技开发,第1期. 1999
竹地板生产工艺. 李新功,郑霞.林业科技开发,第1期. 1999 *
竹地板生产新工艺、新设备研究. 李二平,丁定安.林业科技开发,第4期. 1995
竹地板生产新工艺、新设备研究. 李二平,丁定安.林业科技开发,第4期. 1995 *

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