CN100514803C - Permanent-magnetic traction motor dual-strength, zero-gas-gap, corona-resistance insulation-impregnating process - Google Patents

Permanent-magnetic traction motor dual-strength, zero-gas-gap, corona-resistance insulation-impregnating process Download PDF

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Publication number
CN100514803C
CN100514803C CNB2007100244152A CN200710024415A CN100514803C CN 100514803 C CN100514803 C CN 100514803C CN B2007100244152 A CNB2007100244152 A CN B2007100244152A CN 200710024415 A CN200710024415 A CN 200710024415A CN 100514803 C CN100514803 C CN 100514803C
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winding
vacuum
motor
stator core
impregnation
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CN101071969A (en
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周志民
郭宗毅
许进
王梁晨
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ANJIE ELECTROMECHANICAL TECHNOLOGY Co Ltd JIANGSU
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ANJIE ELECTROMECHANICAL TECHNOLOGY Co Ltd JIANGSU
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Abstract

This invention relates to a non-gear, low rotational speed, and high torque rare earth permanent magnetism synchronization tractive electrical machinery soak the craft, which has double intensity, zero air gap, beared the electronics corona insulation, it is also suitable for other special electrical machinery insulation dipping treatment. Its soaks craft is below: predry the electrical machinery stator ferrite core which has winding, removes the moisture of electrical machinery stator ferrite core which has winding; cool the predried electrical machinerystator ferrite core which has winding under the normal temperature; Hang the cooled electrical machinery stator ferrite core into vacuum soakage pot, vacuumize the vacuum soakage pot; vacuum soakage the electrical machinerystator ferrite core which has winding, bake reelingly the electrical machinery stator ferrite core; Take out the stator ferrite core, cool it under the normal temperature, go on the second time soaking paint and baking solidification; After the second time soaking paint and baking solidification, takes out it from the drying oven and cool it under normal temperature.

Description

Permanent-magnetic traction motor dual intensity, zero-air-gap, corona-resistant insulation impregnation technology
Technical field
What permanent-magnetic traction motor dual intensity of the present invention, zero-air-gap, corona-resistant insulation impregnation technology related to is a kind of gearless, the slow-speed of revolution, the synchronous hoisting motor dual intensity of high torque (HT) rare earth permanent magnet, zero-air-gap, corona-resistant insulation impregnation technology, also is applicable to other specific type of electric machine insulation impregnating processing.
Background technology
At present, the frequent impregnation technology that adopts of motor roughly is divided into: 1, once immerse-baked and cured; 2, secondary immerses-baked and cured; 3, drip and soak-static solid state; Above-mentioned several impregnation technology is applicable to the motor of common requirement, but when baked and cured because temperature, viscosity inverse time lag curved line relation, impregnating varnish viscosity under hot conditions becomes extremely rare and runs off, therefore the effect of insulation processing still is not fine, also can not form zero-air-gap, be easy to generate the assembly of electric charge, produce high-frequency impulse and puncture.Simultaneously hoisting motor is not with fan, thus the heat radiation of motor mainly by conduction and radiation, owing to the air gap existence, it is very poor that thermal conduction effect becomes, electric machine temperature rise like this, makes rare earth permanent magnet produce irreversible magnet loss phenomenon through being everlasting more than the 100K easily.In addition, because the poor effect of insulation processing, electric strength, the dielectric strength of insulation system are had a greatly reduced quality, so the synchronous traction motor of elevator employing gearless permanent-magnet, come into the market to it, have formed certain technology barrier.
Summary of the invention
The objective of the invention is provides a kind of permanent-magnetic traction motor dual intensity at above-mentioned weak point, zero-air-gap, the corona-resistant insulation impregnation technology, adopt vacuum paint dipping, the rotary roasting curing process, dipping lacquer adopts vacuum paint dipping technology, can increase the extension lacquer amount on the motor stator core that has winding to greatest extent, can make impregnating varnish (resin) under negative pressure of vacuum, enter the inside of winding electric machine iron core slot, infiltration puts in place, fill up the air-gap in the electrical machine insulation structure, thereby formed no air-gap insulation, had good dual intensity (mechanical strength, electric strength), zero-air-gap, corona resisting characteristics.
Permanent-magnetic traction motor dual intensity, zero-air-gap, corona-resistant insulation impregnation technology take following scheme to realize:
Permanent-magnetic traction motor dual intensity, zero-air-gap, corona-resistant insulation impregnation technology:
1, the motor stator core that has a winding was placed on the drying room preliminary drying 1~2 hour, and the preliminary drying temperature is 100~120 ℃, removed the moisture content in the motor stator core that has winding;
2, will be placed on through the motor stator core that has winding of preliminary drying be cooled under the normal temperature higher 3~5 ℃ than ambient temperature;
The motor stator core that has winding that 3, will cool off hangs in the vacuum impregnation jar and covers tightly, opens vacuum pump simultaneously, and the vacuum impregnation jar is vacuumized;
4, the vacuum degree in the vacuum impregnation tank is raised to below the 10Pa, open the compound storage tank valve, the impregnating varnish that is configured in the compound storage tank enters impregnating vessel, impregnating varnish is impregnated in motor windings, the electric machine iron core, when the vacuum degree in the vacuum impregnation tank rises to 0.4~1.33Pa, kept 40~60 minutes, at this moment impregnating varnish fully immerses motor windings, electric machine iron core groove inside;
5, close vacuum pump, the row's of opening lacquer pump pressurizes to impregnation tank, and impregnating varnish is drawn back compound storage tank from impregnation tank, closes the compound storage tank valve then;
6, open the vacuum impregnation jar, the motor stator core that will have winding hangs on the rotary stand of baking oven and is rotated, and rotary stand is pushed baking oven, closes chamber door, and heat up by following curve: 120 ℃ were cured 1 hour, and 180 ℃ were cured 2.5~3 hours then.The stator core rotary speed that has winding when curing is 30~35 rev/mins; The temperature in the process of curing in baking oven of survey in per 0.5 hour and the hot insulation resistance of motor, and on log diary, perform record;
7, open oven door then, take out rapidly and have stator ferrite core, cooling at normal temperatures when temperature is cooled to than high 3~5 ℃ of ambient temperature, repeats 3~6 of above-mentioned operations again, carries out dipping lacquer and the baked and cured second time:
The motor stator core that has winding that (a) will cool off hangs in the vacuum impregnation jar and covers tightly, opens vacuum pump simultaneously, and the vacuum impregnation jar is vacuumized;
(b) vacuum degree in the vacuum impregnation tank is raised to below the 10Pa, open the compound storage tank valve, the impregnating varnish that is configured in the compound storage tank enters impregnating vessel, impregnating varnish is impregnated in motor windings, the electric machine iron core groove, when the vacuum degree in the vacuum impregnation tank rises to 0.4~1.33Pa, kept 40~60 minutes, at this moment impregnating varnish fully immerses motor windings, electric machine iron core groove inside;
(c) close vacuum pump, the row's of opening lacquer pump pressurizes to impregnation tank, and impregnating varnish is drawn back compound storage tank from impregnation tank, closes the compound storage tank valve then;
(d) open the vacuum impregnation jar, the motor stator core that will have winding hangs on the rotary stand of baking oven and is rotated, and rotary stand is pushed baking oven, closes chamber door, and heat up by following curve: 120 ℃ were cured 1 hour, and 180 ℃ were cured 2.5~3 hours then.The stator core rotary speed that has winding when curing is 30~35 rev/mins; The temperature in the process of curing in baking oven of survey in per 0.5 hour and the hot insulation resistance of motor, and on log diary, perform record;
8, carry out the dipping lacquer second time, cure, solidify end after, from baking oven, take out the normal temperature cooling rapidly.
Described impregnating varnish adopts epoxy resin and unsaturated polyester resin to be the basic solvent-free immersion paint of lacquer.Its curing rate is fast, and volatile quantity is less than 5% in the solidification process.
The permanent-magnetic traction motor dual intensity, zero-air-gap, the corona-resistant insulation impregnation technology, reasonable in design, adopt vacuum paint dipping, the rotary roasting curing process, be characterized in: dipping lacquer adopts vacuum paint dipping technology, can increase the extension lacquer amount on the motor stator core that has winding to greatest extent, can make impregnating varnish (resin) under vacuum pressure, enter the inside of winding electric machine iron core slot, infiltration puts in place, fill up the air-gap in the electrical machine insulation structure, and rotary roasting curing is the viscosity according to impregnating varnish, the angular velocity omega (stator core that has winding is provided with corresponding rotary speed) that iron core and diameter decide motor stator to rotate in drying room, like this, impregnating varnish under hot conditions according to temperature, viscosity inverse time lag curved line relation, at this moment it is very rare that viscosity becomes, continuation is to the winding internal penetration, because having the motor stator core of winding rotates by rational angular speed, like this, the impregnating varnish that impregnating varnish hangs up by vacuum impregnation, outside the depolarization small part solvent evaporates, basically all be solidificated in motor stator winding and the iron core slot, thereby formed no air-gap insulation, had good dual intensity (mechanical strength, electric strength), zero-air-gap, corona resisting characteristics.
Adopt gearless, the slow-speed of revolution, the high torque (HT) rare earth permanent magnet synchro traction machine of permanent-magnetic traction motor dual intensity of the present invention, zero-air-gap, corona-resistant insulation impregnation technology dipping, through detecting, testing:
1, very strong electric strength is arranged: turn-to-turn withstand voltage test 3600V passes through
Passed through in withstand voltage over the ground 2760V/ minute
Can resist high-frequency impulse 1.6Kv passes through.
2, electric machine temperature rise 39.7K (<90K) pass through.
3, very strong mechanical strength is arranged, can resist the electro-magnetic exciting force that high-frequency impulse forms.
4, can under moist (95% humidity has condensation), salt fog, mould condition, work.
Embodiment
Embodiment 1, permanent-magnetic traction motor dual intensity, zero-air-gap, corona-resistant insulation impregnation technology:
1, the motor stator core that has a winding was placed on the drying room preliminary drying 2 hours, and the preliminary drying temperature is 100 ℃, removed the moisture content in the motor stator core that has winding;
2, will be placed on through the motor stator core that has winding of preliminary drying be cooled under the normal temperature higher 3 ℃ than ambient temperature;
The motor stator core that has winding that 3, will cool off hangs in the vacuum impregnation jar and covers tightly, opens vacuum pump simultaneously, and the vacuum impregnation jar is vacuumized;
4, the vacuum degree in the vacuum impregnation tank is raised to below the 10Pa, open the compound storage tank valve, the impregnating varnish that is configured in the compound storage tank enters impregnating vessel, impregnating varnish is impregnated in motor windings, the electric machine iron core, when the vacuum degree in the vacuum impregnation tank rises to 0.4~1.33Pa, kept 60 minutes, at this moment impregnating varnish fully immerses motor windings, electric machine iron core inside; Impregnating varnish adopts epoxy resin and unsaturated polyester resin to be the basic solvent-free immersion paint of lacquer.
5, close vacuum pump, the row's of opening lacquer pump pressurizes to impregnation tank, and impregnating varnish is drawn back compound storage tank from impregnation tank, closes the compound storage tank valve then;
6, open the vacuum impregnation jar, the motor stator core that will have winding hangs on the rotary stand of baking oven and is rotated, and rotary stand is pushed baking oven, closes chamber door, and heat up by following curve: 120 ℃ were cured 1 hour, and 180 ℃ were cured 3 hours then.The stator core rotary speed that has winding when curing is 35 rev/mins; The temperature in the process of curing in baking oven of survey in per 0.5 hour and the hot insulation resistance of motor, and on log diary, perform record;
7, open oven door then, take out rapidly and have stator ferrite core, cooling at normal temperatures when temperature is cooled to than high 3 ℃ of ambient temperature, repeats 3~6 of above-mentioned operations again, carries out dipping lacquer and the baked and cured second time:
The motor stator core that has winding that (1) will cool off hangs in the vacuum impregnation jar and covers tightly, opens vacuum pump simultaneously, and the vacuum impregnation jar is vacuumized;
(2) vacuum degree in the vacuum impregnation tank is raised to below the 10Pa, open the compound storage tank valve, the impregnating varnish that is configured in the compound storage tank enters impregnating vessel, impregnating varnish is impregnated in motor windings, the electric machine iron core, when the vacuum degree in the vacuum impregnation tank rises to 0.4~1.33Pa, kept 60 minutes, at this moment impregnating varnish fully immerses motor windings, electric machine iron core groove inside;
(3) close vacuum pump, the row's of opening lacquer pump pressurizes to impregnation tank, and impregnating varnish is drawn back compound storage tank from impregnation tank, closes the compound storage tank valve then;
(4) open the vacuum impregnation jar, the motor stator core that will have winding hangs on the rotary stand of baking oven and is rotated, and rotary stand is pushed baking oven, closes chamber door, and heat up by following curve: 120 ℃ were cured 1 hour, and 180 ℃ were cured 3 hours then.The stator core rotary speed that has winding when curing is 35 rev/mins; The temperature in the process of curing in baking oven of survey in per 0.5 hour and the hot insulation resistance of motor, and on log diary, perform record;
8, carry out the dipping lacquer second time, cure, solidify end after, from baking oven, take out the normal temperature cooling rapidly.
Embodiment 2, permanent-magnetic traction motor dual intensity, zero-air-gap, corona-resistant insulation impregnation technology:
1, the motor stator core that has a winding was placed on the drying room preliminary drying 1 hour, and the preliminary drying temperature is 120 ℃, removed the moisture content in the motor stator core that has winding;
2, will be placed on through the motor stator core that has winding of preliminary drying be cooled under the normal temperature higher 5 ℃ than ambient temperature;
The motor stator core that has winding that 3, will cool off hangs in the vacuum impregnation jar and covers tightly, opens vacuum pump simultaneously, and the vacuum impregnation jar is vacuumized;
4, the vacuum degree in the vacuum impregnation tank is raised to below the 10Pa, open the compound storage tank valve, the impregnating varnish that is configured in the compound storage tank enters impregnating vessel, impregnating varnish is impregnated in motor windings, the electric machine iron core, when the vacuum degree in the vacuum impregnation tank rises to 0.4~1.33Pa, kept 40 minutes, at this moment impregnating varnish fully immerses motor windings, electric machine iron core inside; Impregnating varnish adopts epoxy resin and unsaturated polyester resin to be the basic solvent-free immersion paint of lacquer.
5, close vacuum pump, the row's of opening lacquer pump pressurizes to impregnation tank, and impregnating varnish is drawn back compound storage tank from impregnation tank, closes the compound storage tank valve then;
6, open the vacuum impregnation jar, the motor stator core that will have winding hangs on the rotary stand of baking oven and is rotated, and rotary stand is pushed baking oven, closes chamber door, and heat up by following curve: 120 ℃ were cured 1 hour, and 180 ℃ were cured 2.5 hours then; The stator core rotary speed that has winding when curing is 30 rev/mins; The temperature in the process of curing in baking oven of survey in per 0.5 hour and the hot insulation resistance of motor, and on log diary, perform record;
7, open oven door then, take out rapidly and have stator ferrite core, cooling at normal temperatures when temperature is cooled to than high 5 ℃ of ambient temperature, repeats 3~6 of above-mentioned operations again, carries out dipping lacquer and the baked and cured second time:
The motor stator core that has winding that (1) will cool off hangs in the vacuum impregnation jar and covers tightly, opens vacuum pump simultaneously, and the vacuum impregnation jar is vacuumized;
(2) vacuum degree in the vacuum impregnation tank is raised to below the 10Pa, open the compound storage tank valve, the impregnating varnish that is configured in the compound storage tank enters impregnating vessel, impregnating varnish is impregnated in motor windings, the electric machine iron core, when the vacuum degree in the vacuum impregnation tank rises to 0.4~1.33Pa, kept 40 minutes, at this moment impregnating varnish fully immerses motor windings, electric machine iron core groove inside;
(3) close vacuum pump, the row's of opening lacquer pump pressurizes to impregnation tank, and impregnating varnish is drawn back compound storage tank from impregnation tank, closes the compound storage tank valve then;
(4) open the vacuum impregnation jar, the motor stator core that will have winding hangs on the rotary stand of baking oven and is rotated, and rotary stand is pushed baking oven, closes chamber door, and heat up by following curve: 120 ℃ were cured 1 hour, and 180 ℃ were cured 2.5 hours then.The stator core rotary speed that has winding when curing is 30 rev/mins; The temperature in the process of curing in baking oven of survey in per 0.5 hour and the hot insulation resistance of motor, and on log diary, perform record;
8, carry out the dipping lacquer second time, cure, solidify end after, from baking oven, take out the normal temperature cooling rapidly.
Embodiment 3, permanent-magnetic traction motor dual intensity, zero-air-gap, corona-resistant insulation impregnation technology:
1, the motor stator core that has a winding was placed on the drying room preliminary drying 1.5 hours, and the preliminary drying temperature is 110 ℃, removed the moisture content in the motor stator core that has winding;
2, will be placed on through the motor stator core that has winding of preliminary drying be cooled under the normal temperature higher 4 ℃ than ambient temperature;
The motor stator core that has winding that 3, will cool off hangs in the vacuum impregnation jar and covers tightly, opens vacuum pump simultaneously, and the vacuum impregnation jar is vacuumized;
4, the vacuum degree in the vacuum impregnation tank is raised to below the 10Pa, open the compound storage tank valve, the impregnating varnish that is configured in the compound storage tank enters impregnating vessel, impregnating varnish is impregnated in motor windings, the electric machine iron core, when the vacuum degree in the vacuum impregnation tank rises to 0.4~1.33Pa, kept 50 minutes, at this moment impregnating varnish fully immerses motor windings, electric machine iron core inside; Impregnating varnish adopts epoxy resin and unsaturated polyester resin to be the basic solvent-free immersion paint of lacquer.
5, close vacuum pump, the row's of opening lacquer pump pressurizes to impregnation tank, and impregnating varnish is drawn back compound storage tank from impregnation tank, closes the compound storage tank valve then;
6, open the vacuum impregnation jar, the motor stator core that will have winding hangs on the rotary stand of baking oven and is rotated, and rotary stand is pushed baking oven, closes chamber door, and heat up by following curve: 120 ℃ were cured 1 hour, and 180 ℃ were cured 2.7 hours then; The stator core rotary speed that has winding when curing is 32 rev/mins; The temperature in the process of curing in baking oven of survey in per 0.5 hour and the hot insulation resistance of motor, and on log diary, perform record;
7, open oven door then, take out rapidly and have stator ferrite core, cooling at normal temperatures when temperature is cooled to than high 4 ℃ of ambient temperature, repeats 3~6 of above-mentioned operations again, carries out dipping lacquer and the baked and cured second time:
The motor stator core that has winding that (1) will cool off hangs in the vacuum impregnation jar and covers tightly, opens vacuum pump simultaneously, and the vacuum impregnation jar is vacuumized;
(2) vacuum degree in the vacuum impregnation tank is raised to below the 10Pa, open the compound storage tank valve, the impregnating varnish that is configured in the compound storage tank enters impregnating vessel, impregnating varnish is impregnated in motor windings, the electric machine iron core, when the vacuum degree in the vacuum impregnation tank rises to 0.4~1.33Pa, kept 50 minutes, at this moment impregnating varnish fully immerses motor windings, electric machine iron core inside;
(3) close vacuum pump, the row's of opening lacquer pump pressurizes to impregnation tank, and impregnating varnish is drawn back compound storage tank from impregnation tank, closes the compound storage tank valve then;
(4) open the vacuum impregnation jar, the motor stator core that will have winding hangs on the rotary stand of baking oven and is rotated, and rotary stand is pushed baking oven, closes chamber door, and heat up by following curve: 120 ℃ were cured 1 hour, and 180 ℃ were cured 2.7 hours then; The stator core rotary speed that has winding when curing is 32 rev/mins; The temperature in the process of curing in baking oven of survey in per 0.5 hour and the hot insulation resistance of motor, and on log diary, perform record;
8, carry out the dipping lacquer second time, cure, solidify end after, from baking oven, take out the normal temperature cooling rapidly.
Adopt gearless, the slow-speed of revolution, the high torque (HT) rare earth permanent magnet synchro traction machine of permanent-magnetic traction motor dual intensity of the present invention, zero-air-gap, corona-resistant insulation impregnation technology dipping, elevator inspection center of Shanghai Communications University by one of national elevator inspection center confirms that through the special equipment type approval test this product that adopts insulating process of the present invention to handle meets " elevator type approval test rule " and stipulates.

Claims (2)

1, a kind of permanent-magnetic traction motor dual intensity, zero-air-gap, corona-resistant insulation impregnation technology is characterized in that:
(1) motor stator core that has a winding was placed on the drying room preliminary drying 1~2 hour, and the preliminary drying temperature is 100~120 ℃, removed the moisture content in the motor stator core that has winding;
(2) will be placed on through the motor stator core that has winding of preliminary drying be cooled under the normal temperature higher 3~5 ℃ than ambient temperature;
The motor stator core that has winding that (3) will cool off hangs in the vacuum impregnation jar and covers tightly, opens vacuum pump simultaneously, and the vacuum impregnation jar is vacuumized;
(4) vacuum degree in the vacuum impregnation tank is raised to below the 10Pa, open the compound storage tank valve, the impregnating varnish that is configured in the compound storage tank enters impregnating vessel, impregnating varnish is impregnated in motor windings, the electric machine iron core, when the vacuum degree in the vacuum impregnation tank rises to 0.4~1.33Pa, kept 40~60 minutes, at this moment impregnating varnish fully immerses motor windings, electric machine iron core groove inside;
(5) close vacuum pump, the row of opening coats with lacquer pump and to the impregnation tank pressurization, impregnating varnish is drawn back compound storage tank from impregnation tank, closes the compound storage tank valve then;
(6) open the vacuum impregnation jar, the motor stator core that will have winding hangs on the rotary stand of baking oven and is rotated, and rotary stand is pushed baking oven, closes chamber door, and heat up by following curve: 120 ℃ were cured 1 hour, and 180 ℃ were cured 2.5~3 hours then; The stator core rotary speed that has winding when curing is 30~35 rev/mins; The temperature in the process of curing in baking oven of survey in per 0.5 hour and the hot insulation resistance of motor, and on log diary, perform record;
(7) open oven door then, take out rapidly and have stator ferrite core, cooling at normal temperatures when temperature is cooled to than high 3~5 ℃ of ambient temperature, repeats 3~6 of above-mentioned operations again, carries out dipping lacquer and the baked and cured second time:
The motor stator core that has winding that (a) will cool off hangs in the vacuum impregnation jar and covers tightly, opens vacuum pump simultaneously, and the vacuum impregnation jar is vacuumized;
(b) vacuum degree in the vacuum impregnation tank is raised to below the 10Pa, open the compound storage tank valve, the impregnating varnish that is configured in the compound storage tank enters impregnating vessel, impregnating varnish is impregnated in motor windings, the electric machine iron core, when the vacuum degree in the vacuum impregnation tank rises to 0.4~1.33Pa, kept 40~60 minutes, at this moment impregnating varnish fully immerses motor windings, electric machine iron core inside;
(c) close vacuum pump, the row of opening coats with lacquer pump and to the impregnation tank pressurization, impregnating varnish is drawn back compound storage tank from impregnation tank, closes the compound storage tank valve then;
(d) open the vacuum impregnation jar, the motor stator core that will have winding hangs on the rotary stand of baking oven and is rotated, and rotary stand is pushed baking oven, closes chamber door, and heat up by following curve: 120 ℃ were cured 1 hour, and 180 ℃ were cured 2.5~3 hours then; The stator core rotary speed that has winding when curing is 30~35 rev/mins; The temperature in the process of curing in baking oven of survey in per 0.5 hour and the hot insulation resistance of motor, and on log diary, perform record;
(8) carry out the dipping lacquer second time, cure, solidify end after, from baking oven, take out the normal temperature cooling rapidly.
2, permanent-magnetic traction motor dual intensity according to claim 1, zero-air-gap, corona-resistant insulation impregnation technology is characterized in that described impregnating varnish adopts epoxy resin and unsaturated polyester resin to be the basic solvent-free immersion paint of lacquer.
CNB2007100244152A 2007-06-15 2007-06-15 Permanent-magnetic traction motor dual-strength, zero-gas-gap, corona-resistance insulation-impregnating process Expired - Fee Related CN100514803C (en)

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CNB2007100244152A CN100514803C (en) 2007-06-15 2007-06-15 Permanent-magnetic traction motor dual-strength, zero-gas-gap, corona-resistance insulation-impregnating process

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CN101921529B (en) * 2010-08-18 2012-08-08 东华大学 Heat-resistant solvent-free immersion paint and preparation method thereof
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