CN108023447A - Liquid insulation rotary baking curing device and method for armature - Google Patents
Liquid insulation rotary baking curing device and method for armature Download PDFInfo
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- CN108023447A CN108023447A CN201711479083.7A CN201711479083A CN108023447A CN 108023447 A CN108023447 A CN 108023447A CN 201711479083 A CN201711479083 A CN 201711479083A CN 108023447 A CN108023447 A CN 108023447A
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- rotary roasting
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/10—Applying solid insulation to windings, stators or rotors
- H02K15/105—Applying solid insulation to windings, stators or rotors to the windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/12—Impregnating, heating or drying of windings, stators, rotors or machines
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a liquid insulation rotary baking curing device and a rotary baking method for an armature, wherein a ferromagnetic component of the armature is provided with a plurality of winding slots distributed along the circumferential direction of the ferromagnetic component to be embedded into a winding, and the rotary baking device further comprises an air sealing part which can inject air to the direction of notches of the winding slots. Under the action of air injection pressure, the impregnating liquid can be prevented from flowing out of the winding grooves under the action of gravity, so that the impregnating liquid is prevented from flowing off along the radial direction of the gap openings between the winding grooves in the subsequent paint dripping process and the rotary baking and curing process of the armature in the vacuum pressure impregnation process, the filling rate of the impregnating liquid after impregnation is improved, the formation of the inner gap opening cavity is stopped, the gap openings where the impregnating liquid naturally flows off are sealed and locked in the process, and the capacity of preventing moisture and other media from entering the external environment is improved.
Description
Technical field
The present invention relates to technical field of motor manufacture, and in particular to a kind of fluid insulation rotary roasting solidification equipment of armature
With rotary roasting method, to be lost in the prevention of rotary roasting process, promotion cures.
Background technology
Please refer to Fig.1,2, Fig. 1 be wind-driven generator structure in winding and its ferromagnetic parts form schematic diagram, show whole
A part for a ferromagnetic parts circumference, in sector;Fig. 2 forms schematic diagram for ferromagnetic parts.
The ferromagnetic parts 100 ' of armature are formed by core lamination stack 100a ' is stacked, core lamination stack 100a ' be, for example, silicon steel sheet or
Person's ferrite sheet, as shown in Fig. 2, the axial direction of stacked direction, that is, finally formed ferromagnetic parts 100 '.
As shown in figure 3, Fig. 3 is the schematic diagram at the edge that single core lamination stack 100a ' forms groove, marginal position is equipped with groove list
Member.
After some core lamination stack 100a ' are stacked, multiple groove units are built up slot for winding 100b ', the length of slot for winding 100b '
Spend the axial direction that direction is ferromagnetic parts 100 ', i.e., stacked direction, the depth of depth, that is, each groove unit of slot for winding 100b ', tool
Body groove depth can also understand with reference to Fig. 2.
Please continue to refer to Fig. 4, Fig. 4 is the schematic diagram in the embedded slot for winding 100b ' of winding 200 ' in Fig. 1;Fig. 5 for it is single around
Enlarged drawing in the embedded slot for winding 100b ' of group 200 ';Fig. 6 is 100 ' part slot for winding of the embedded part of winding 200 ' ferromagnetic parts
Schematic diagram in 100b ';Fig. 7 is the embedded slot for winding 100b ' of winding 200 ' and loads the partial view after slot wedge 300 ';Fig. 8 is
Sectional view after single slot for winding 100b ' places insertion winding 200 ';Fig. 9-1~9-3 be from three kinds of different angles from one enclose around
The schematic diagram of group 200 '.
As shown in figure 5, when single winding 200 ' is embedded, one slot for winding 100b's ' of side insertion of winding 200 ' is upper
Portion, the side are known as upper component outline 200a ', and the opposite side of winding 200 ' is embedded in the lower part of another slot for winding 100b ', which is known as
Lower component outline.Moreover, between two slot for winding 100b ' embedded by upper component outline 200a ' and lower component outline 200b ' also between be separated with
Two slot for winding 100b '.Each winding 200 ' includes upper component outline 200a ' and lower component outline 200b ', each slot for winding
The lower part of 100b ' is embedded with the lower component outline 200b ' of a winding 200 ', and top is embedded with the upper component outline of another winding 200 '
200a’。
As shown in figure 8, the slot for winding 100b ' of ferromagnetic parts 100 ' defines ferromagnetic border, it is upper in slot for winding 100b '
Component outline 200a's ' and lower component outline 200b ' is spaced apart and is equipped with temperature sensibility 400 '.As the embedded slot for winding 100b ' of winding 200 '
After interior, also slot for winding 100b ' notch position be embedded in slot wedge 300 ', slot wedge 300 ' various shapes (refer to Figure 10-1~
10-3), its effect is fixed embedded coil.Common slot wedge 300 ' and filler strip have:3020-3023 laminated phenolic paper plates;Bamboo (warp
E grades of processing);3230 phenolic aldehyde glass cloth laminated sheets, 3231 aniline phenolic aldehyde glass cloth laminated sheets (B grades);3240 epoxy novolacs are laminated
Glass-cloth board (F grades);The organic epoxy resin bonded fiber of 3250 silicon and polydiphenyl ether glass cloth laminated sheet.
During motor manufacturing, winding 200 ' will pass through stringent insulation processing, to improve mechanical, electric and other protection
Performance.Impregnation is process very crucial in motor manufacturing.Generally speaking, insulation processing is divided into dipping lacquer processing and dipping process
Two major classes.Dipping lacquer processing is primarily adapted for use in low voltage motor stator winding 200 ' and armature of direct current motor 200 ';Dipping process is then more
With in HV Electric Machine Coil (impregnation before winding 200 ' is embedded).Therefore, the insulation processing of machine winding 200 ' refers to absolutely
Edge paint (or glue) the dipping filling internal layer of winding 200 ' and covering winding 200 ' surface, including filling winding 200 ' in groove with it is ferromagnetic
The border of component 100 ', and cover the exposed surface of slot wedge 300 ', ferromagnetic parts 100 '.
The purpose of the insulation processing of winding 200 ' is:
(1) moisture resistivity is improved.Insulating materials will absorb moisture to some extent in humid air, so as to cause insulating properties
It can deteriorate, insulation processing can just fill up the pore of its Various Tissues component and on surface after dipping lacquer, dry solidification technique
Smooth fine and close paint film is formed, the ability for preventing moisture and other media intrusion can be improved.
(2) slow down degree of aging, improve heat conductivility and heat dissipation effect.Therefore, can delay the aging process, so as to extend absolutely
The service life of edge structure.The thermal conductivity (thermal conductivity factor) of insulated paint is about more than the several times of air, after filling air-gap with paint
The heat conductivility of insulation system can be improved, improve heat dissipation effect.
(3) electric property and mechanical performance are improved.The dielectric strength of insulated paint and other electrical properties are far above air, through exhausted
After edge processing, winding 200 ' is bonded into an entirety, had both been improved the electric property of winding 200 ', and turn avoid due to electromagnetism
Power, vibration and cold and hot flexible caused insulation loosen and abrasion.
(4) chemical stability is improved.After insulation processing, paint film can prevent insulating materials from being contacted with harmful chemical mediator
And damage insulation performance.
0-1~10-3 is please referred to Fig.1, Figure 10-1 is the first winding 200 ' and the signal of slot for winding 100b ' Insulation Coordinations
Figure;Figure 10-2 is second of winding 200 ' and the schematic diagram of slot for winding 100b ' Insulation Coordinations;Figure 10-3 is the third winding 200 '
With the schematic diagram of slot for winding 100b ' Insulation Coordinations.
As described above, after the embedded slot for winding 100b ' of winding 200 ', insulation processing can be carried out, with AC low-tension motor around
Illustrated exemplified by the insulation system of group 200 '.The rated voltage of AC low-tension motor is generally below 3KV, often have 380V,
Several grades such as 660V, 1140V.AC low-tension motor insulation structure includes turn-to-turn insulation c ', slot insulation a ', layer insulation b '
(structure for being directed to Double Layer Winding 200 '), phase insulation and lead wire insulation (not shown) etc..Illustrated respectively below:
(1) turn-to-turn insulation c ':Random-wound coils 200 ' with its electromagnetic wire (i.e.:The copper or aluminium of winding, surface are formed with insulating
The conducting wire of layer) insulation of itself is as turn-to-turn insulation c ', such as enameled wire coat, glass fiber covered wire outsourcing glass fiber or film coiling
Outsourcing film etc..Reference can be made to Figure 10-2,10-3 understand.
(2) slot insulation a ':Slot insulation be a ' before embedding in insertion groove, generally use Film laminated insulating materials and more
Layer insulation forms compound slot insulation.The base material of Film laminated insulating materials is polyester film, after its and moisture absorption more sensitive to oxygen easily
Hydrolysis, in early days with the compound composition compound inslation such as highland barley paper, varnished glass cloth.To overcome highland barley paper poor heat resistance and the easy moisture absorption makes
Polyester film hydrolyzes this shortcoming, and recent year has developed polyester fiber paper and polyester film compound material (B grades), Yi Jifang
Fragrant polyamide fibrous paper and composite polyimide material etc..The effect of each layer insulation of slot insulation a ' is different, close to the exhausted of cell wall
Edge mainly plays mechanical protection, to prevent cell wall from damaging major insulation;Close to the work of one layer of insulating paper of the electromagnetic wire of winding 200 '
With being to prevent from damaging major insulation during embedding.And the insulation (i.e. the major insulation of slot insulation) between this two layers is to be used to bear
Dielectric strength.Increase since the mechanical force that slot insulation a ' is born increases with capacity motor, so slot insulation a ' thickness is also with electricity
The raising of machine capacity and voltage class and accordingly increase.
(3) phase insulation (not shown):The end of winding 200 ' is alternate to be encased inside the composite material identical with slot insulation
(DMDM or DMD).
(4) layer insulation b ':When using Double Layer Winding 200 ', with being encased inside between upper and lower two layers of the coil of groove and slot insulation
Composite material (DMDM or DMD) identical a ' is used as layer insulation b '.
(5) lead wire insulation (not shown):The connecting flexible cable of machine winding 200 ' and flexible cord refer mainly to directly permanent
It is connected with machine winding 200 ', and the electric wire that extractor housing binding post is connected.
In addition, protection insulation d ', insulation against ground e ', slot bottom filler strip f ' are also illustrated in Figure 10-3.
Please refer to Fig.1 2, Figure 12 be wind-driven generator structure in winding 200 ' and its ferromagnetic parts 100 ' by multiphase flow
The schematic diagram of erosion.
Motor includes winding 200 ' and ferromagnetic parts 100 ', can form stator or rotor, as shown in figure 14, is formed default
Son, periphery are equipped with rotor 600 ', and the inner circumferential of rotor 600 ' is equipped with magnetic pole 500 ', and ferromagnetic parts 100 ' are solid by radial direction fastener 102 '
Due to rack 101 '.Stator medium position is formed with busway 103 ', hot wind extraction channel 104 ', air inducing equipment 105 ', remittance
Flow device 106 '.Ferromagnetic parts 100 ' are formed by multiple core lamination stack 100a ' are stacked, form some ferromagnetic parts radially extended
Radial passage, the periphery of ferromagnetic parts 100 ' form ferromagnetic parts radial passage entrance s ', as can be seen from Figure 14, form following
The circulation path of multiphase flow:
Nacelle exterior environment-open type air-supply passage w- ferromagnetic parts radial passage entrance s '-ferromagnetic parts radial passage-remittance
Circulation road 103 ' -105 '-junction station of hot wind 104 '-air inducing equipment of extraction channel 106 '.
In the external environment of motor, there are wind, frost, rain, snow, sand and dust, salt fog, gas-liquid-solid multiphase flow, these fluid meetings
Constantly circulated from above-mentioned circulation path, insulation is above-mentioned there are during problem after in the embedded ferromagnetic parts 100 ' of winding 200 '
Fluid can constantly invade and corrode insulating layer, so as to damage motor.
It may be referred to Figure 11-1~11-3 to understand, Figure 11-1 is that the signal of slit aperture occurs in the position of slot wedge 300 ' in Figure 10-1
Figure;Figure 11-2 is that the schematic diagram of slit aperture occurs in the position of slot wedge 300 ' in Figure 10-2;Figure 11-3 is the position of slot wedge 300 ' in Figure 10-3
Put the schematic diagram for slit aperture occur.After the bonding fault rupture of slot wedge 300 ' and slot for winding 100b ' notch contact positions, it may appear that one
Fixed slit aperture (slit aperture axially extends, and connects the position of winding 200 ' on the inside of exterior and slot wedge 300 ').Exterior
Multiphase flow can invade ferromagnetic parts 100 ', winding 200 ' along the slit aperture, damage motor.
For this reason, please referring to Fig.1 3, Figure 13 is the schematic diagram of slot wedge 300 ' of reinforced insulation.I.e. in slot wedge 300 ' and slot for winding
Between the side wall of 100b ' set thermal expansion leak sealing part 300a ', thermal expansion leak sealing part 300a ' can strengthen slot wedge 300 ' with around
Sealing between group groove 100b ', prevents external fluid from invading.
Therefore, it is necessary to prevent external fluid from invading, ensure insulation effect.But above-mentioned insulation dipping lacquer processing, still can not
Insulating reliability is solved the problems, such as, as shown in Figure 11-1~11-3.
Traditional paint-dipping process, mainly vacuum pressed dipping lacquer (VPI) technique.The technical process is as follows:
In VPI methods, the object that will be impregnated first is placed in the containing vacuum secret room that pressure is about 1mbar.Connect
Get off, the resin for being pretreated (viscosity inspection, addition curing agent, cooling) and degassing being placed in autonomous container, through heat exchange
Device is heated to tens degrees Celsius, such as:70 DEG C, then transported by pump into vacuum chamber, until impregnated object is warmed completely
Resin flood (submergence) and cover.
The preheating of resin is extremely important, because it can significantly reduce resin viscosity, so that resin can more easily enter
With slit aperture in filling slot.Then vacuum is discharged, close room pressure is added to 3-5bar (bar, pressure unit), it is small to stagnate number
When.Finally, resin is pumped back in cold containers by heat exchanger, and resin is cooled down in storage container, this is for unhardened
Resin life is extremely important.Subsequently the object of dipping is placed into baking oven, heat is dried hardening of resin, cured.
Why it is difficult to reach reliable insulation effect, in mainly current paint-dipping process, there are following contradictions:
The viscosity and quantity of solvent of paint have relation, and solvent is more, and solids content is fewer, and the viscosity of paint is lower.If use
The paint of low viscosity, the penetrating power of paint is strong, each gap that winding 200 ' can be penetrated into well, gap between layer of solid insulating material
Mouthful, the slit aperture of solid insulating material institutional framework (such as:Porous material) in;But the low paint of viscosity, the content for painting base are just lacked,
After solvent volatilization, the gap left is more (gap is to cause so-called breathing phenomenon to exist, destroy the root of insulation), makes
Its moisture protection, the capacity of heat transmission, mechanical strength and dielectric strength are all affected.If the paint viscosity used is excessive, paint is difficult
It is internal to penetrate into winding 200 ', that is, " oozing impermeable " occurs, moisture protection, the capacity of heat transmission, mechanical strength and electrically by force
Spend requirement of equally arriving.
For this reason, the motor of domestic electric machine factory production at present generally uses secondary dipping lacquer.Adopt the technology that heat sink soaking technology,
It is 2 times to dry number.The process of dipping lacquer is painted by preliminary drying, first time dipping lacquer, drop paint, drying for the first time, second of dipping lacquer, drop, the
Secondary drying.During first time dipping lacquer, in order to make paint preferably be filled into, winding 200 ' is internal, and the time of dipping lacquer should be longer;
Second of dipping lacquer on the other hand, if the time of second of dipping lacquer is too long, on the contrary will primarily to formation surface film
First time dipping lacquer paint film damages, the dipping lacquer effect that cannot be got well.Time scale is there is also contradiction during drop paint twice, not only
The number of dropouts of paint is influenced, secondary dipping lacquer iron core inner and outer round surface is had an effect on and hangs paint amount.It is small to hang paint amount, without scraping paint, still, groove is exhausted
Gap is certainly existed in edge, produces the hidden danger (so-called " breathing of cellular insulant material in groove of water inlet, suction moisture damage insulation
Phenomenon ").
To sum up, when traditional winding 200 ' and ferromagnetic parts 100 ' carry out insulation processing, there are contradiction, if paint energy
It is enough preferably to enter, then do not stop the loss of paint;If reducing the loss of paint, paint is difficult to penetrate into well again.
In view of this, the moulding process of motor how is improved, improves machine winding and the insulation performance of ferromagnetic parts, is this
Field technology personnel technical problem urgently to be resolved hurrily.
The content of the invention
For this reason, rotary roasting device and rotary roasting method are used in the fluid insulation curing that the present invention provides a kind of armature, can
Steeping liq fills the full rate impregnated after improving dipping, improves machine winding and the insulation performance of ferromagnetic parts.
The fluid insulation rotary roasting solidification equipment of armature provided by the invention, the armature include winding and ferromagnetic section
Part, the ferromagnetic parts are equipped with some along its circumferentially distributed slot for winding with the insertion winding, it is characterised in that the rotation
Curing range includes sealing gland portion, and the sealing gland portion can be to the slit aperture jet of the armature surface.
Alternatively, the armature includes being used for sealing the slot wedge of the slot for winding notch, the slit aperture include it is described around
Slit aperture between the cell wall and the slot wedge of group groove;Or, the winding is only embedded in the slot for winding, the slit aperture includes
Slit aperture between the slot for winding cell wall and the winding.
Alternatively, the ferromagnetic parts are stacked by ferromagnetic laminates forms, and the slit aperture includes the adjacent ferromagnetic laminates
Between slit aperture.
Alternatively, the sealing gland portion includes pressure accumulation element, and the pressure accumulation element has some fluid passages, described in gas warp
Fluid passage sprays to the corresponding slot for winding.
Alternatively, path the radially extending along the ferromagnetic parts of some fluid passages.
Alternatively, corresponding to the notch slot for winding just directed downwardly the fluid passage jet path along described ferromagnetic
Component radially extends, from slot for winding this described clockwise and counterclockwise, the jet path of the fluid passage and footpath
To there are angle, so that whiff pressure is there are tangential component and gradually increases.
Alternatively, the fluid passage is scaling passage, or tapered along jet direction, or along direction flaring.
Alternatively, the sealing gland portion further includes pressure accumulation chamber and confluence chamber, along jet direction, the confluence chamber, the pressure accumulation
Element, the pressure accumulation chamber are sequentially arranged;
Source of the gas is further included, the gas source feed to the confluence intracavitary collects, then respectively enters each pressure accumulation element
In the fluid passage, and enter the pressure accumulation chamber, the gas of certain pressure is provided to the notch direction of the corresponding slot for winding
Body.
Alternatively, main pipe and isocon are further included, the gas source feed enters the confluence through the main pipe and isocon
Chamber, the isocon connect and are distributed in the confluence chamber;
And each isocon is equipped with flow control valve and/or the monitoring isocon enters the flow biography of the confluence chamber
Feel transmitter.
Alternatively, the pressure accumulation element is additionally provided with heating passage.
Alternatively, the inner wall of the heating passage is equipped with Electric radiant Heating Film, or,
The heating passage is blast tube, is passed through in the blast tube and bakees flammable gas caused by the armature
Body.
Alternatively, the pressure accumulation element is located at the periphery of the armature, and the pressure accumulation element is more than or waits in central angle
In the arc of 180 degree, it is adapted to the armature arc, so that the supply region of the pressure accumulation element is at least to cover the armature
The slot for winding in the range of 180 degree, and the notch slot for winding just directed downwardly is covered, and the pressure accumulation element relatively should
Slot for winding is symmetrical.
Alternatively, axial linear extension of each fluid passage along the pressure accumulation element, jet path is substantially along described
Pressure accumulation element radially extends;And some fluid passage arc distributions.
Alternatively, the entrance opening dimension of each fluid passage is identical, and outlet size is different, to obtain identical inlet-pressure
Power, different outlet pressures, from notch slot for winding just directed downwardly clockwise and counterclockwise, the outlet pressure of the fluid passage
Power gradually reduces.
Alternatively, circumferentially arcuate extension of each fluid passage along the pressure accumulation element, jet path is substantially along described
Pressure accumulation element radially extends;And some fluid passages are axially distributed along the pressure accumulation element.
Alternatively, heating passage is formed between the adjacent fluid passage.
Alternatively, further include gas reclaiming chamber, the gas reclaiming chamber at the same time with the pressure accumulation chamber, the pressure accumulation element pair
Connect to form ring cavity, the gas reclaiming chamber is equipped with external air flow recovery interface.
Alternatively, partition plate is additionally provided with, the partition plate isolates the gas reclaiming chamber and the pressure accumulation element, the pressure accumulation
Chamber, predetermined gap is left in the periphery of the partition plate and the ferromagnetic parts, so that the gas of the pressure accumulation intracavitary is only capable of passing through institute
State predetermined gap and flow to the gas reclaiming chamber.
Alternatively, the slot for winding is in the periphery of the ferromagnetic parts;Baking source, institute are additionally provided with the gas reclaiming chamber
It is arc-shaped to state baking source, to cover above the armature.
Alternatively, the baking source includes matrix, and described matrix is equipped with multigroup far infrared transmission device and/or multigroup energy
Enough connect the electromagnetic induction coil of alternating source.
Alternatively, described matrix is surrounded by magnetic screen border, and is set between the electromagnetic induction coil of adjacent sets
There is magnetic screen.
Alternatively, far infrared transmission device described in one group is arranged on described in one group in the circle of electromagnetic induction coil.
Alternatively, the baking source is pass-through type structure, so that the gas can pass through the baking source.
Alternatively, the winding overhang for protruding from the slot for winding both ends is formed when the winding is placed in the slot for winding,
The rotary roasting device further includes the circular cowling fixed with the armature, the circular cowling sealing cover annular spread it is multiple described
Winding overhang, and block cover to the port position of the slot for winding;
Source of the gas is further included, the source of the gas is supplied to the annular cavity of the circular cowling.
Alternatively, gas slip ring is further included, the source of the gas is supplied by the gas slip ring to the circular cowling.
Alternatively, it is slot for winding perisporium that the ferromagnetic parts, which set the perisporium of the slot for winding, and the circular cowling corresponds to
The annular sidewall of the slot for winding perisporium and the slot for winding perisporium sealing-in, and the annular sidewall and the slot for winding perisporium it
Between be equipped with release cloth.
Alternatively, the annular sidewall that the circular cowling corresponds to the slot for winding perisporium is hollow sidewall, the hollow side
Wall is integrally formed close to one end of the slot for winding or is separately set out compression ring, and the outlet is equipped with gas outlet, the outlet
Mouth is from the side of the ferromagnetic parts towards the port position of the slot for winding;
The sealing gland portion has an end plate, and the end plate goes out compression ring close to the perisporium of the slot for winding described in, it is described go out
Compression ring is additionally provided with the gas outlet of the perisporium towards the end plate;
The source of the gas is also supplied to the hollow sidewall, so that gas can be discharged through the gas outlet.
Alternatively, the end plate is additionally provided with sealing tooth close to the perisporium of the slot for winding;The week of the end plate
Wall and it is described go out compression ring between be equipped with feeler, with detect the perisporium and it is described go out compression ring between spacing.
Alternatively, the slot for winding is opened in the inner circumferential of the ferromagnetic parts, or the slot for winding be arranged at it is described ferromagnetic
The periphery of component.
Alternatively, vision system is further included, the vision system includes optical imaging device, and the optical imaging device is used
In the image information for obtaining perisporium of the armature equipped with the slot for winding.
Alternatively, slot wedge is equipped with the slot for winding, described image information is included between the slot for winding and the slot wedge
Image information at slit aperture.
Alternatively, image information of the controller according to the slot for winding at diverse location;Controller is further included, institute
State vision system output described image information to the controller, the controller and the winding is judged according to described image information
The steeping liq of groove overflows characteristic quantity, following at least one parameters is controlled, to carry out rotary roasting control:
The rotary speed of the armature, supply gas pressure, the feed air temperature in the sealing gland portion.
Alternatively, optical imaging device described in one group is respectively equipped with diverse location, correspondingly to obtain each corresponding position
Put the image information located between the slot for winding and the slot wedge at slit aperture;
Or optical imaging device described in one group obtains the image information for including multiple circumferential diverse locations.
Alternatively, described image information includes the armature and climbs in rotary course the image of the corresponding perisporium of section
Information, to obtain the levelling of the climbing section, sagging image information.
Alternatively, controller is further included, the vision system exports described image information to the controller, the control
The air pressure of device adjustment supply, gas temperature, the rotating speed of the armature, until the climbing section sagging rate reduces, reaches levelling.
Alternatively, specifically supply air pressure, gas temperature, the armature rotating speed under, the controller is according to
Image information acquisition:Air pressure, gas temperature, the rotating speed of the armature are supplied, thickness is applied with steeping liq viscosity, steeping liq
The first correspondence between degree, steeping liq density.
Alternatively, the controller control supply air pressure, the speed combination change of gas temperature, the armature, and
According to the described image information of acquisition, obtain:
The steeping liq climbing segment limit in sagging rate reduction with it is described supply air pressure, the gas temperature,
The second correspondence between the rotating speed of the armature, the steeping liq viscosity;And/or:
The final thickness of the steeping liq coating and the steeping liq viscosity, the supply air pressure, the gas temperature
Spend, the 3rd correspondence between the rotating speed of the armature;
At least prestore one of first correspondence, second correspondence and described 3rd correspondence, with
The rotary roasting of the armature is controlled according to each correspondence to prestore.
The fluid insulation rotary roasting curing of armature provided by the invention, the armature include winding and ferromagnetic section
Part, the ferromagnetic parts be equipped with it is some along its circumferentially distributed slot for winding with the insertion winding, to the notch of the slot for winding
Direction provides jet, to prevent the steeping liq in the slot for winding from overflowing.
Alternatively, the image information of perisporium of the armature equipped with the slot for winding is obtained.
Alternatively, slot wedge is equipped with the slot for winding, obtains the figure at slit aperture between the slot for winding and the slot wedge
As information, according to described image information, following at least one parameters are controlled, to carry out rotary roasting control:
The rotary speed of the armature, supply gas pressure, the gas temperature that jet is provided.
Alternatively, described image information includes the armature and climbs in rotary course the image of the corresponding perisporium of section
Information, to obtain the levelling of the climbing section, sagging status information.
Alternatively, the air pressure of adjustment supply, gas temperature, the rotating speed of the armature, until the climbing section sagging rate drop
It is low, reach levelling.
Alternatively, specifically supply air pressure, gas temperature, the armature rotating speed under, obtained according to described image information
Take:
Sagging rate and steeping liq viscosity of the steeping liq in climbing segment limit, steeping liq coating layer thickness,
First correspondence of steeping liq density.
Alternatively, the supply air pressure, the speed combination change of gas temperature, the armature are controlled, and according to acquisition
Described image information, obtains:
The steeping liq climbing segment limit in sagging rate reduction with it is described supply air pressure, the gas temperature,
The second correspondence between the rotating speed of the armature, the steeping liq viscosity;And/or:
The final thickness of the steeping liq coating and the steeping liq viscosity, the supply air pressure, the gas temperature
Spend, the 3rd correspondence between the rotating speed of the armature;
At least prestore one of first correspondence, second correspondence and described 3rd correspondence, with
The rotary roasting of the armature is controlled according to each correspondence to prestore.
, can be to the slit aperture of armature surface by sealing gland portion in rotary roasting device and baking method in the present embodiment
Jet.In this way, under whiff pressure effect, steeping liq can be prevented to be flowed out under the effect of gravity out of slit aperture, so as to reduce
Armature drip paint after the follow-up dipping of technique of vacuum pressure for dipping electrical during, during rotary roasting, steeping liq is along armature table
The slit aperture in face is lost in, and improves the full rate of steeping liq filling dipping after dipping, and takes the lead in blocking in the process impregnating
The slit aperture that liquid is lost in naturally, increase prevent moisture and the ability of other media intrusion in external environment.With slot for winding and groove
Exemplified by slit aperture between wedge, winding straight length portion (part in slot for winding) can be prevented to be produced with ferromagnetic parts border
Raw hole, prevent to produce hole between winding straight length portion and slot wedge, and increase prevents moisture and other media in external environment
The ability of intrusion.The oxygen in air, moisture and water etc. is not easy to invade the slit aperture of armature surface, for example, for around thick groove and
Speech, just only prevents above-mentioned medium from entering after slot for winding dipping inside the insulator formed, can delay insulation system ageing process.From
And reduce motor and retained risk therein by moisture and water immersion, improve insulating reliability.
Brief description of the drawings
Fig. 1 is the winding in wind powered generator system structure, a part for whole ferromagnetic parts circumference is shown, in sector;
Fig. 2 forms schematic diagram for ferromagnetic parts;
Fig. 3 is the schematic diagram at the edge that single core lamination stack forms groove;
Fig. 4 is the schematic diagram in winding insertion fluting in Fig. 1;
Fig. 5 is the enlarged drawing in single winding insertion fluting;
Fig. 6 is the schematic diagram in the fluting of winding embedded part ferromagnetic parts part;
Fig. 7 is winding insertion fluting and loads the partial view after slot wedge;
Fig. 8 is that the sectional view after winding is embedded at single fluting;
Fig. 9-1~9-3 is the schematic diagram of a circle winding from three kinds of different angles;
Figure 10-1 is the first winding and the schematic diagram for Insulation Coordination of slotting;
Figure 10-2 is second of winding and the schematic diagram of fluting Insulation Coordination;
Figure 10-3 is the third winding and the schematic diagram for Insulation Coordination of slotting;
Figure 11-1 is that the schematic diagram of slit aperture occurs in slot wedge position in Figure 10-1;
Figure 11-2 is that the schematic diagram of slit aperture occurs in slot wedge position in Figure 10-2;
Figure 11-3 is that the schematic diagram of slit aperture occurs in slot wedge position in Figure 10-3;
The schematic diagram that Figure 12 corrodes for the winding in wind-driven generator structure and its ferromagnetic parts by multiphase flow;
Figure 13 is the slot wedge schematic diagram of reinforced insulation;
Figure 14 is a kind of structure diagram of specific embodiment of armature curing range provided by the present invention;
Figure 15 is schematic diagram of the armature in rotary course is bakeed;
Figure 16-1 is the schematic diagram of slot for winding and its interior winding at 12 positions;
Figure 16-2 is the schematic diagram for being not embedded into winding and slot wedge in Figure 16-1 in slot for winding;
Figure 17-1 is the schematic diagram slot for winding of slot for winding and its interior winding at 3 positions;
Figure 17-2 is the enlarged diagram at 17-1 slot wedges;
Figure 18 is the schematic diagram of slot for winding and its interior winding at 6 positions;Slot for winding
Figure 19 is to set the schematic diagram for preventing the ferromagnetic boundary steeping liq of ferromagnetic parts from being lost in behind sealing gland portion, displaying rotation
Turn the mechanical function view that liquid during baking process is most easy to run off physical location;
Figure 20-1 is the schematic diagram of pressure accumulation element in Figure 14;
Figure 20-2 is the schematic diagram of a fluid passage unit in Figure 20-1;
Figure 20-3 is the vertical view schematic diagram of Figure 20-1;
Figure 20-4 is the left view schematic diagram of Figure 20-1;
Figure 21-1 is the schematic diagram of another pressure accumulation element;
Figure 21-2 is the schematic diagram of a fluid passage in Figure 21-1;
Figure 22-2 is the schematic diagram of a fluid passage in Figure 22-1;
Figure 22-1 is the schematic diagram of another pressure accumulation element;
Figure 23 is the schematic diagram that imflammable gas is provided to heating passage;
Figure 24 is that the schematic diagram that source is located above machine winding is bakeed in Figure 14;
Figure 25 is the bottom view of armature in Figure 24;
Figure 26 is the schematic diagram that sensing produces electromagnetic eddy current in monolithic core lamination stack;
Figure 27 is the top view in baking source;
Figure 28 for baking source in the case where overlooking visual angle, the position schematic diagram with partition plate;
Figure 29 is the vertical view schematic diagram in sealing gland portion;
Figure 30 is the axial sectional view of machine winding in Figure 14;
Figure 31 is the schematic diagram of circular cowling under Figure 30 left view angles;
Figure 32 is the enlarged diagram at A positions in Figure 30;
Figure 33 is the schematic diagram of gas slip ring in Figure 30;
Figure 34 is the right view of Figure 33;
The structure of another embodiment is shown when Figure 35 is insulation curing process of the armature provided by the present invention after liquid infiltration
It is intended to;
Figure 36 is the structure diagram of another embodiment of rotary roasting device of armature provided by the present invention;
Figure 37 is the schematic diagram that jet prevents that steeping liq overflows in Figure 35;
Figure 38 is that vision system is monitored at machine winding diverse location between ferromagnetic parts and slot wedge in the embodiment of the present invention
The schematic diagram for the gas-liquid interface that steeping liq around slit aperture is formed with peripheral gas;
Figure 39 is the composition schematic block diagram of vision system in Figure 38;
Figure 40 be Figure 38 in 4.5 points of (4 thirty) directions three different times image.
The reference numerals are as follows in Fig. 1-13:
100' ferromagnetic parts, 100a' ferromagnetic laminates, 100b' slot for windings, 101' racks, 102' radial directions fastener, 103 ' are converged
Circulation road, 104' hot winds extraction channel, 105' air inducing equipments, 106' junction stations, s ' ferromagnetic parts radial passage entrance;
Component outline under 200' windings, 201' winding overhangs 201 ', the upper component outlines of 200a', 200b';
300' slot wedges, 300a' thermal expansions block up damp leak sealing part, 400' temperature sensibilities, 500' magnetic poles, 600' rotors;
A' slot insulation, b' layer insulations, c' turn-to-turn insulation, d' protections insulation, e' insulation against ground, f' slot bottom filler strips;
W open type air-supply passages;
The reference numerals are as follows in Figure 14-40;
100 ferromagnetic parts, 100a ferromagnetic laminates, 100b slot for windings, the ferromagnetic borders of 100aL, 101 racks, 102 radial directions are tight
Firmware, 103 busways, 100c inner peripheral walls;
200 windings, 201 winding overhangs, 200L windings border, 200f bottom insulations;
300 slot wedges;
10 gas reclaiming chambers, 20 bakee sources, 201 magnetic screen borders, 202 magnetic screens, 203 electromagnetic induction coils, 204 remote red
Outer emitter, 205 busbares, 206 induction heating powers;
30 sealing gland portions, 31 confluence chambers;
32nd, 32', 32 " pressure accumulation element;
32a, 32a', 32a " fluid passage;
32b, 32b', 32b " heat passage;
33 pressure accumulation chambers, 301 end plates, 301a sealing teeth;
41 main pipes, 42 isocons, 43 flow control valves, 44 flow sensing transmitters, 45 gas slip rings, 46 air-flows, which enter, to be connect
Mouth, 47 air flow recovery interfaces, 50 circular cowlings, 501 lateral walls, 501a go out compression ring, 60 partition plates, 70 feelers, 80 optics into
As device, 801 light sources, 802 visual sensors;
1 adsorption tower, 2 separators, 3 compressors, 4 heaters, 5 controllers, 6 dividing wall type heat exchangers;
Q overflowing liquids;
A flow sensors, b temperature sensors, c pressure sensors, d fuel gas analyzer, e rotating drivers.
Embodiment
It is below in conjunction with the accompanying drawings and specific real in order to make those skilled in the art more fully understand technical scheme
Applying example, the present invention is described in further detail.
It is a kind of structure diagram of specific embodiment of armature curing range provided by the present invention to please refer to Fig.1 4, Figure 14.
The armature of motor, including ferromagnetic parts (or magnetic conductive part) and winding 200 (i.e. coil), as shown in figure 14, iron
Magnet assembly 100, also referred to as iron core, can be formed by some ferromagnetic laminates 100a are axially stacked, and ferromagnetic laminates 100a for example can be with
It is silicon steel sheet or ferrite sheet, the structure of ferromagnetic parts 100 and the mode around the home of winding 200 specifically may be referred to background skill
Art understands that the present embodiment is not construed as limiting.
The ferromagnetic parts 100 of armature are equipped with some circumferentially distributed to put the slot for winding 100b of winding 200, slot for winding along its
The notch of 100b is radially oriented, and the notch of slot for winding 100b is radially outward in Figure 14.Slot for winding 100b length directions are parallel to iron
The axial direction of magnet assembly 100, and slot for winding 100b penetrates through the perisporium of ferromagnetic parts 100 vertically.Slot for winding 100b is penetrated through in Figure 14
The periphery wall of ferromagnetic parts 100, ferromagnetic parts 100 at this time can be used as inner stator, i.e., rotor is arranged on the radial direction of armature
Outside, stator are arranged on inner side, when ferromagnetic parts 100 as external stator in use, in slot for winding 100b perforation ferromagnetic parts 100
Perisporium.
Specifically, after winding 200 is placed in slot for winding 100b, it is equipped with the notch of slot for winding 100b and covers winding
200 slot wedge 300, impregnation technology (such as technique of vacuum pressure for dipping electrical, referred to as:VPI in subsequent process), it is situated between as insulation
The steeping liq (i.e. filling bonding agent component at the same time in insulated paint, or insulated paint) of matter is possible to from slot wedge 300 and slot for winding
Flowed out at slit aperture between 100b.
As shown in figures 15-18, Figure 15 is schematic diagram of the armature in rotary course is bakeed, wherein, four typical positions are shown
The winding 200 and slot for winding 100b at place are put, is 12 points, 3 points, 6 points and 9 points of corresponding clock physical location positions everywhere respectively;
Figure 16-1 is the schematic diagram of slot for winding 100b and its interior winding 200 at 12 positions, shows ferromagnetic border 100aL, winding border
200L, bottom insulation 200f;Figure 16-2 is the signal for being not embedded into winding 200 and slot wedge 300 in Figure 16-1 in slot for winding 100b
Figure;Figure 17-1 is the schematic diagram of slot for winding 100b and its interior winding 200 at 3 positions, and slot for winding 100b is in horizontality, interior
The steeping liq in portion has the trend to flow downward;Figure 17-2 is the enlarged diagram at 17-1 slot wedges 300;Figure 18 is 6 positions
Locate the schematic diagram of slot for winding 100b and its interior winding 200, the notch of steeping liq outflow slot for winding 100b, forms overflowing liquid
Q。
For this reason, the rotary roasting device in the present embodiment further includes sealing gland portion 30, notch is being just at least into rotary course for it
Slot for winding 100b jets directed downwardly.
In this way, under whiff pressure effect, it can prevent steeping liq under the effect of gravity from slot wedge 300 and slot for winding
Outflow in slit aperture between 100b, thus reduce armature drip after the follow-up dipping of technique of vacuum pressure for dipping electrical paint during,
During rotary roasting, steeping liq is lost in along the radial direction between traditional slot wedge 300 and slot for winding 100b at slit aperture, is improved
The full rate of steeping liq filling dipping after dipping, and take the lead in blocking the gap that steeping liq is lost in naturally in the process
Mouthful, prevent 200 straight length portion of winding (part in slot for winding 100b) from producing hole, resistance with 100 border of ferromagnetic parts
Hole is only produced between 200 straight length portion of winding and slot wedge 300, increase prevents moisture and other media intrusion in external environment
Ability.Make the oxygen in air, moisture and water etc. be not easy to invade inside the insulator formed after slot for winding 100b dippings, can prolong
Slow insulation system ageing process.Reduce motor and retained risk therein by moisture and water immersion, improve insulating reliability.
Figure 19 understandings are referred to, Figure 19 soaks at the ferromagnetic border 100aL for prevention ferromagnetic parts 100 behind setting sealing gland portion 30
The schematic diagram of stain fluid loss, shows that liquid is most easy to run off the mechanical function view of physical location in rotary roasting technical process.
Ferromagnetic parts 100 are fixed on rack 101 by radially fixed part 102, and the middle part of armature mechanical support structure has busway
103, understand with reference to Figure 12 in background technology, the upward whiff pressure in sealing gland portion 30 destroys circulation path, prevents extraneous medium
Into in slot for winding 100b.
Why it is at least to notch slot for winding 100b jets just directed downwardly, because notch it was found from the effect above description
When just downward, the steeping liq in slot for winding 100b does not support, and is easiest to outwards overflow under the effect of gravity, and from notch just
Position directed downwardly, to both sides circumferencial direction until left and right 90 degree of orientation (horizontal direction), the trend that steeping liq outwards overflows by
Gradual change is weak, then be upwardly into notch just upward when, slot for winding 100b starts to support steeping liq, and steeping liq will lose becoming for spilling
Gesture.Accordingly, it is preferred that scheme is, supply region at least covers the outer surface of the armature in the range of more than or equal to 180 degree, and supplies
Region is with respect to notch just slot for winding 100b positional symmetries downward.Preferably it is slightly larger than 180 degree, because 180 degree is exactly level side
To, actually can be in the presence of the trend outwards flowed although in theory, steeping liq no longer flows downward, and also suffer from
The influence of centrifugal force, therefore steeping liq may still overflow slot for winding 100b, so it is big to may be configured as supply area coverage
In the armature region equal to 180 degree.
As shown in figure 14, sealing gland portion 30 specifically includes the confluence chamber 31 being sequentially arranged along jet direction, pressure accumulation element 32, stores
Chamber 33 is pressed, pressure accumulation chamber 33 is near slot for winding 100b.Sealing gland portion 30 further includes source of the gas, collects in gas source feed to the chamber 31 that converges,
Respectively enter in each fluid passage 32a of pressure accumulation element 32, subsequently into pressure accumulation chamber 33, provided to corresponding slot for winding 100b again
Pressed gas.
The chamber 31 that converges is arranged on the outermost in sealing gland portion 30, its cross section is arc-shaped, is matched with the periphery of armature, in order to realize
Above-mentioned preferably to prevent steeping liq from overflowing, confluence 31 corresponding central angle of chamber is more than 180 degree, in figure circumferentially sequentially sign A,
B, C, D, E, F, G, wherein, for D position correspondences in notch slot for winding 100b just directed downwardly and slot wedge 300, location A is slightly above radial water
Horizontal line, confluence chamber 31, pressure accumulation chamber 33, pressure accumulation element 32 are set with the axisymmetrical where D points.
The present invention at least provides pressed gas to the slot for winding 100b of D position correspondences, specifically in Figure 14, then big to A-G
In the range of semicircle corresponding slot for winding 100b be provided which pressed gas.Pressure accumulation element 32 and pressure accumulation chamber 33, with the chamber 31 that converges
Form fit, and central angle are more than the arcuate structure of 180 degree.Pressure accumulation chamber 33 is labeled with M, K, J, and position correspondence is in confluence chamber 31
A, D, G.Pressure accumulation chamber 33, pressure accumulation element 32, confluence chamber 31, cross section is arc, length and 100 axis of ferromagnetic parts in axial direction
Consistent to length, then sealing gland portion 30 is equivalent to " shell " for being covered in more than half region of armature circumference.
Elaborate below to the presentation mode of 30 pressed gas of sealing gland portion:
Pressure accumulation chamber 33 and the cavity that confluence chamber 31 is arc, the concrete structure of pressure accumulation element 32 therebetween can refer to figure
20-1 understands that Figure 20-1 is the schematic diagram of pressure accumulation element 32 in Figure 14;Figure 20-2 is that a fluid passage 32a is mono- in Figure 20-1
The schematic diagram of member;Figure 20-3 is the vertical view schematic diagram of Figure 20-1, is mainly used for showing the width L1 and length L2 of pressure accumulation element 32,
Width L1 and the axial length of electromagnetic component 100 are roughly equal;Figure 20-4 is the left view schematic diagram of Figure 20-1, is also primarily used for
The side form of pressure accumulation element 32 is shown.
Pressure accumulation element 32 has some fluid passage 32a, there is provided pressed gas through fluid passage 32a heel row to correspondence
Slot for winding 100b outer surface.As shown in figs. 20-2, Figure 20-2 shows one along the axial direction of pressure accumulation element 32 to fluid passage 32a
The fluid passage 32a units of (parallel to the axial direction of ferromagnetic parts 100) extension, fluid passage 32a is schematic diagram.This fluid leads to
Road 32a is variable section channel, specifically scales passage, i.e., circulation area is first tapered and then flaring again, and this fluid passage 32a can
To reach quick speedup ability and higher air velocity.In the converging transition speedup of scaling passage, speedup reaches throat's speed per hour
If degree reaches velocity of sound, can continue speedup in the divergent segment of scaling passage and reach supersonic speed, with preferably increase gas (or
Liquid) reach slot wedge 300 at energy, prevent slit aperture inside steeping liq overflow.
In order to supply to sealing gland portion 30, source of the gas is also separately set, source of the gas is especially by main pipe 41 and isocon 42 to sealing gland portion 30
Supply.As shown in figure 14, some isocons 42 of the gas flow of main pipe 41, some isocons 42 are connected to the outer of confluence chamber 31
Week, and the inside of confluence chamber 31 is connected to, some isocons 42 can be evenly distributed in the confluence chamber 31, so as to improve confession
The uniformity of gas.Wherein, converge chamber 31 periphery set with the air-flow that isocon 42 connect into incoming interface 46, can be along remittance
The air-flow of chamber 31 axial (parallel to axial direction of ferromagnetic parts 100) extension is flowed into incoming interface 46, in this way, multiple isocons 42 are passed through
The gas of confluence chamber 31 can be more uniform.Certainly, it is also feasible that gas is directly passed through confluence chamber 31 by source of the gas by a pipeline
Scheme, the present embodiment is not limited.
Every isocon 42 can set flow control valve 43, to control the gas flow for entering confluence chamber 31, improve
Controllable adjustment ability.Furthermore it is also possible to set controller 5 and flow sensing transmitter 44, flow sensing transmitter 44 is arranged on gas
46 position of incoming interface or isocon 42 are flowed into, the flow signal of detection is exported to controller 5, and controller 5 is according to flow signal
Control the input of flow, such as the aperture of control flow control valve 43.
In addition, multiple fluid passage 32a can be designed as:The entrance opening dimension of each fluid passage 32a is identical, and circumferentially,
The outlet size of the fluid passage 32a of different circumferential positions is different, to obtain identical inlet pressure, speed, different outlets
Pressure, speed.In this way, 300 outer surface of slot wedge that can be directed to the slot for winding 100b of circumferential upper diverse location is circumferential along armature
Edge and ferromagnetic parts 100 between slit aperture provide different pressures gas.As shown in figure 14, D position correspondences in circumferential direction
Slot for winding 100b at steeping liq be easiest to flow out, the outlet pressure of its corresponding fluid passage 32a can be maximum, and A, G
Steeping liq at the corresponding slot for winding 100b of point will not flow out substantially, the outlet pressure of its corresponding fluid passage 32a can be with
Minimum, the pressure of the fluid passage 32a between A-D, G-D are gradually incremented by by this.
One fluid passage 32a unit is shown, fluid passage 32a is axially extended, and jet path edge stores in Figure 20-2
Pressure element 32 radially extends, and radial section (along the radial direction of pressure accumulation element 32) is set in scaling, flow area (edge
The axial axial cross section of pressure accumulation element 32) it is strip.The theory structure is according to mechanics principle, the thermodynamic principles for scaling passage
It can realize the effect of certain speed-raising.
It is appreciated that in Figure 20-1, pressure accumulation element 32 includes multiple fluid passage 32a, and each fluid passage 32a is vertically
Extension, jet path radially extends, and multiple fluid passage 32a are arcuately distributed, and arc is matched with armature periphery.In fact,
As long as being the purpose that can be achieved to prevent slit aperture from flowing out to the notch jet of slot for winding 100b, multigroup arc-shaped arrangement is set here
Fluid passage 32a, the outlet of each fluid passage 32a is mainly so that radially toward ferromagnetic parts 100, so as to radially right
Accurate corresponding slot for winding 100b notches, farthest prevent steeping liq overflow using jet energy.
It will be appreciated that slot for winding 100b is from notch position (D or K positions in Figure 14) just directed downwardly, it is counterclockwise or suitable
Hour hands certain angle, the trend that the steeping liq between slot for winding 100b and slot wedge 300 at slit aperture overflows gradually slow down.To scheme
Exemplified by 14, in D positions, certain angle clockwise is to F positions, or certain angle is slowly connect to B location, slot for winding 100b counterclockwise
It is near horizontal, a upward tangential component can be provided at this time, with suppress the overflow liquid of overflow along surface continue to
Lower flowing, while component radially continues to prevent steeping liq from flowing out at slit aperture.It is it is appreciated that just directed downwardly from notch
Position, along direction clockwise, counterclockwise, the jet path of fluid passage 32a can not be just radially, but with radially depositing
In angle, so that whiff pressure is there are tangential component, and tangential component gradually increases.That is, what gas supply part 30 provided
Gas, which can not be, just towards the notch jet of slot for winding 100b, but generally radially, produces certain tangential air pressure, beneficial to leaching
Stain liquid levelling.
Based on this, on the basis of Figure 14 is understood, it can combine and refer to follow-up Figure 32, in the present embodiment, pressure accumulation member
Part 32 includes the fluid passage 32a (fluid passage 32a is axially extended itself) of some circumferentially arc-shaped arrangements, fluid passage
32a can also itself arc-shaped extension, and some fluid passage 32a are axially disposed, then can obtain the section described in Figure 32.
It is appreciated that in Figure 14, single fluid passage 32a is axially extended, and slot wedge 300, slot for winding 100b and therebetween
Slit aperture also correspondingly axially extends, it is seen then that axially extending fluid passage 32a can preferably correspond to slit aperture, prevent
Steeping liq overflows.
In fact, fluid passage 32a is except along the axially extending linear strip of armature, or around armature circumference, with
Arc extends to form arc strip or other structures form in the vertical plane of armature axis direction.With Figure 20-2
Exemplified by, it is a fluid passage 32a unit axially extended, and it is axially distributed small that several can be included inside it
Fluid passage 32a, multiple small fluid passage 32a axial arrangings form one group of fluid passage 32a unit, multigroup fluid passage
The arc-shaped arrangement of 32a units, it is also possible.Equivalent in pressure accumulation element 32, forming the small of some crossbar arrays arrangement
The flow area of fluid passage 32a, fluid passage 32a can be circular, be set in scaling passage.Since slot for winding 100b is set
In the perisporium of ferromagnetic parts 100, notch radially opens up, and the trend of each fluid passage 32a is also towards the center of circle, radial arrangement.
As described above, the gas that sealing gland portion 30 provides is for preventing the steeping liq in slot for winding 100b from overflowing, so
Need to provide the gas for possessing certain pressure, pass through fluid passage 32a speedups, boosting, on the one hand, can ensure multiple slot for windings
100b can be supplied targetedly, and fluid passage 32a is circumferentially distributed in Figure 14, and puff prot is radially set, further, since
The speedup boosting of fluid passage 32a, can reduce the pressure demand to gas source feed pressure, reduce cost.
Under there is a requirement that, fluid passage 32a's is various informative, can understand with reference to Figure 21-1~22-2, Figure 21-1 is
Another schematic diagram of pressure accumulation element 32 ';Figure 21-2 is the schematic diagram of a fluid passage 32a ' in Figure 21-1;Figure 22-1 is again
A kind of schematic diagram of pressure accumulation element 32 ";Figure 22-2 is the schematic diagram of a fluid passage 32a " in Figure 22-1.
In Figure 21-1, the fluid passage 32a ' of pressure accumulation element 32, flow cross-section areas is along jet direction flaring;Figure 22-1
In, the actual internal area of fluid passage 32a " is tapered along jet direction.It is to be understood that jet direction is tapered speed-raising,
And jet direction flaring then plays the role of supercharging.Then when supply gas pressure is higher, tapered scheme can be used, to improve flow velocity;
And when supply gas pressure is relatively low, then the scheme of flaring can be used, with adherence pressure.Need can be supplied according to actual gas
Ask, choose suitable fluid passage high setting scheme.
Further, formed please continue to refer to Figure 14, between two neighboring fluid passage 32a axially extending along pressure accumulation element 32
Passage, which can be used as heating passage 32b, due to adjacent with fluid passage 32a, heat passage 32b heating liquids
Gas in passage 32a, then plays the role of supercharging, moreover, can also temperature from the row of raising to the gas of slot for winding 100b, from
And be conducive to enhanced heat exchange speed, baking, fluid insulation paint cure it is energy saving.It is, it should be understood that mono- forming above-mentioned multigroup fluid passage 32a
When first, since the scaling of fluid passage 32a, tapered or flaring are set, between adjacent fluid passage 32a, sky necessarily occurs
Chamber, by the use of this cavity as heating passage 32b, without being separately provided the passage of heating, so as to make full use of space, meets at the same time
The rapidity that heating-up temperature is adjusted.Fluid passage 32a and heating passage 32b can set multiple partition plates to be formed in housing,
Can directly be integrally formed.
The specific mode of heating of passage 32b is heated, can be the inner wall setting Electric radiant Heating Film in heating passage 32b, be added with electricity
The mode of heat, heats the gas in fluid passage 32a adjacent thereto.
The mode of heating, can be combined with Figure 14, and understand with reference to figure 23, and Figure 23 is provided to heating for imflammable gas and leads to
The schematic diagram of road 32b.In figure, a heating passage 32b (multiple channel cross-sections are also illustrated in passage) only shown in broken lines can
It is arcuately circumferential to understand, interlaced arrangement some heating passage 32b, fluid passage 32a.
As shown in figure 14, armature and its steeping liq insulated paint are bakeing, in solidification process, and steeping liq is due to heating meeting
Escaping gas is produced, generally can also carry toxicity or other contaminant components, so adsorption tower 1 can be set to adsorb the volatility
Gas, escaping gas may separate out imflammable gas after adsorption tower 1, which can be passed through to above-mentioned heating
Passage 32b, imflammable gas can burn in heating passage 32b, so that the gas in adjacent flow channels 32a units is heated,
Which makes full use of the combustible component in the escaping gas that curing range produces, and achievees the purpose that energy saving and eliminates toxicity,
Without heating unit is separately set again, structure simplifies, cost reduction.
As shown in figure 14, the gas in adsorption tower 1, after imflammable gas is separated, remainder can make as source of the gas
With under the effect of compressor 3, main pipe 41 is entered after supercharging, then converges chamber 31 through the flow direction of isocon 42, and makes full use of
Escaping gas caused by curing range baking, achievees the purpose that energy saving self-loopa.Gas in adsorption tower 1 is calmed the anger in flow direction
Before machine 3, it can also be detected through fuel gas analyzer d, to analyze whether fuel gas is separated thoroughly, to fill
Separation fuel gas, while also ensure the safe transport of gas.
In Figure 14, except imflammable gas, remaining gas can isolate vapor through separator 2, and vapor can be by changing
Hot device (such as can be Figure 14, the dividing wall type heat exchanger 6 shown in 23) heat release, for heating ozone, fresh air
Compressor 3 can be entered together with the gas that separator 2 is isolated, form the source of the gas of abundance.The fresh air filled into can be through air
Enter after filter filtering, to reduce impurity.
The downstream of compressor 3 can set heater 4, and gas is further heated, to reach required pressure, temperature
Enter confluence chamber 31 after degree.The outlet of heater 4 can set temperature sensor b, flow sensor a, with the temperature of detection gas
Signal, flow signal are spent, the outlet of compressor 3 can set pressure sensor c, the temperature signal of detection gas.Curing range is also
Controller 5 can be set, and the temperature of acquisition, pressure signal can pass to controller 5, temperature, pressure of the controller 5 according to detection
The work of heater 4 and compressor 3 is controlled respectively, as it was previously stated, according to flow signal, controller 5, which also controls, enters sealing gland portion
30 gas flow.
Please continue to refer to Figure 14, rotary roasting device provided in this embodiment further includes gas reclaiming chamber 10, and gas returns
Receive chamber 10 at least to dock to form ring cavity with pressure accumulation chamber 33, gas reclaiming chamber 10 is equipped with external air flow recovery interface 47, and air-flow returns
It can be a small interface or along the axially extending long interface of gas reclaiming chamber 10 to receive interface 47.In the present embodiment, gas
Body reclaiming chamber 10 docks with pressure accumulation chamber 33, pressure accumulation element 32 at the same time and to form ring cavity.
It was found from the description of the above-mentioned course of work, sealing gland portion 30 needs to flow out to slot for winding 100b jets, the air-flow of discharge, this
The gas reclaiming chamber 10 that embodiment is set docks to form ring cavity with pressure accumulation chamber 33, so that whole armature is actually almost placed in this
In ring cavity, then gas, sealing gland portion 30 discharge and may be at the ring with the gas for preventing steeping liq from flowing out caused by baking
Intracavitary, consequently facilitating the recycled in its entirety of gas, can be recycled in above-mentioned adsorption tower 1, recycle.It is appreciated that
Gas reclaiming chamber 10 can be not provided with, recovery port is set at the axial both ends of pressure accumulation chamber 33, can also gas recovery.
Further, as shown in figure 14, partition plate 60,60 separation gas reclaiming chamber 10 of partition plate and pressure accumulation element 32, storage are additionally provided with
Chamber 33 is pressed, (this embodiment is ferromagnetic parts 100 and slot wedge to the notch perisporium of groove where partition plate 60 and 200 straight length portion of winding
300 periphery wall) predetermined gap is left, so that the gas in pressure accumulation chamber 33 is only capable of flowing to gas reclaiming chamber by the predetermined gap
10.By way of partition plate 60 is set, predetermined gap is easily formed, the size of the predetermined gap is so as to establish pressure accumulation chamber 33
Pressure for the purpose of, ensure jet prevent steeping liq spilling, avoid gas attached from 10 quick backflow resorption of gas reclaiming chamber
Tower 1.As shown in figure 14, partition plate 60 diametrically, P, Q point is met at pressure accumulation element 32, has one with 100 periphery of ferromagnetic parts
Fixed gap.
In order to realize that baking, steeping liq insulated paint cure, baking source 20 is also set up, the baking source 20 in the present embodiment is set
In in gas reclaiming chamber 10.As shown in figure 14, source 20 is bakeed also to arrange in arcuation.Above-mentioned gas reclaiming chamber 10 and pressure accumulation element 32
Docking forms ring cavity so that the space between gas reclaiming chamber 10 and armature radially-outer surface increases, to bakee the setting in source 20
Provide enough spaces.Baking source 20 is placed in this, can make full use of space, and the structure of whole rotary roasting device is more tight
Gather.As shown in figure 14, gas reclaiming chamber 10, circumferentially extends along G-H-A, and baking source 20 is circumferentially extended along Q-N-P, bakees source 20
It is in dock setting with the inner circumferential of pressure accumulation element 32.Certainly, gas reclaiming chamber 10 is only docked also possible with pressure accumulation chamber 33, because
The gas in sealing gland portion 30 finally all flows to pressure accumulation chamber 33.Here, pressure accumulation chamber 33 is open, gas towards the side of ferromagnetic parts 100
Body flows directly into slot for winding 100b, the winding 200 of 100 periphery of ferromagnetic parts after the discharge of pressure accumulation element 32,31 direction of chamber of converging
The side of pressure accumulation element 32 is also open, and the side in gas reclaiming chamber 10 towards baking source 20, ferromagnetic parts 100 is also open.
As shown in Figure 24-27, Figure 24 is that the schematic diagram that source 20 is located above machine winding is bakeed in Figure 14;Figure 25 is Figure 24
The bottom view of middle armature, shows to laminate molding ferromagnetic laminates 100a (being, for example, silicon steel sheet);Figure 26 is monolithic ferromagnetic laminates
Sensing produces the schematic diagram of electromagnetic eddy current in 100a;Figure 27 is the top view in baking source 20;Figure 28 overlooks for baking source 20
Under visual angle, the position schematic diagram with partition plate 60;Figure 29 is the vertical view schematic diagram in sealing gland portion 30, and principle shows confluence chamber 31, stores
Element 32, pressure accumulation chamber 33 are pressed, does not show details.
Baking source 20 in the embodiment includes matrix, and matrix is in the arc banding shown in Figure 24, and in half substantially
Cylindrical shape, covers the upper area of armature, it will be understood that other positions of machine winding radial outer periphery can also be arranged on by bakeing source 20
Put.Matrix is equipped with plurality of electromagnetic induction coil 203 and/or multigroup far infrared transmission device 204.
Electromagnetic induction coil 203 is passed through alternating current, and the induction heating power 206 described in Figure 27 is alternating source, if
Dry group electromagnetic induction coil 203 is turned on busbar 205, to connect alternating source.In this way, electromagnetic induction coil 203 can produce friendship
Varying magnetic field, alternating magnetic field passes through the ferromagnetic laminates 100a of the ferromagnetic parts 100 of lower section, then at corresponding ferromagnetic laminates 100a
Put and produce electromagnetic induction vortex flow, as shown in figure 26, show to produce inductive loop, inductive loop in the ferromagnetic laminates 100a of monolithic
Joule's heat energy can be produced, then heats ferromagnetic parts 100.And inductive loop can also be produced in the outer surface of ferromagnetic laminates 100a
Raw kelvin effect, outer surface can be quickly heated, so that being more conducive to guiding steeping liq better contacts with ferromagnetic parts 100
Outer surface is impregnated, and the contact angle of steeping liq and iron core is reduced, beneficial to infiltration.
In addition, each group electromagnetic induction coil 203 interferes with each other in order to prevent, magnetic screen can be set in the surrounding of matrix
Border 201, can also be equipped with magnetic screen 202 between the electromagnetic induction coil 203 of adjacent sets.
Far infrared transmission device 204 can be located in electromagnetic induction coil 203, as shown in figure 27, be so divided into some groups
Electromagnetic induction coil 203 and far infrared transmission device 204.Far infrared transmission device 204 heat ferromagnetic parts 100 mechanism with
Electromagnetic induction heating is different, and far infrared transmission device 204 is to 100 appearance surface launching electromagnetic wave of note magnet assembly, for fluid insulation
Paint, selects to insulated paint penetrability height the high electromagnetic wave bands of absorptivity (frequency or the wavelength) for ferromagnetic parts 100.Distribution
More uniform some groups of electromagnetic induction coils 203 and far infrared transmission device 204, can ensure the uniformity of heating.Some groups
Electromagnetic induction coil 203 and far infrared transmission device 204 can be evenly distributed with along the circumferential direction of matrix.
Above-mentioned baking source 20 gas can be set to pass-through type structure (it is but not penetrating to electromagnetic wave, avoid electromagnetism wave path
To, reverse heat gas retracting device), so that gas can be by bakeing source 20.Returned as it was previously stated, bakeing source 20 arranged on gas
Receive in chamber 10.Understand with reference to Figure 14, the baking source 20 of pass-through type, the flowing in gas reclaiming chamber 10 easy to gas, and successfully
Recycling.
Please continue to refer to Figure 30-32, Figure 30 is the axial sectional view of machine winding in Figure 14;Figure 31 is Figure 30 LOOK LEFTs
The schematic diagram of the lower circular cowling 50 of degree;Figure 32 is the enlarged diagram at A positions in Figure 30.
The above, description sealing gland portion 30 is primarily radially to the notch jet of slot for winding 100b, to prevent steeping liq
Overflow, further, since slot for winding 100b is straight slot, therefore its both ends is port, and the present embodiment is also to slot for winding 100b's
Make closure processing in both ends port.As shown in figure 30, it can be formed when winding 200 is placed in slot for winding 100b and protrude from slot for winding 100b
The winding overhang 201 at both ends, winding 200 are enclosed along the circumferential coiling one of ferromagnetic parts 100, can formed at the both ends of ferromagnetic parts 100
Multiple winding overhangs 201,201 annular spread of multiple winding overhangs per one end.Correspond to therewith, rotary roasting device further include with
The circular cowling 50 that armature is fixed, multiple winding overhangs 201 of 50 card cover annular spread of circular cowling, and block cover to slot for winding 100b's
Port position.Source of the gas is supplied to the annular cavity of circular cowling 50, in this way, under gas pressure, can also prevent steeping liq edge
It is axial to be overflowed out of slot wedge 300 and slot for winding 100b slit aperture.
Since circular cowling 50 is fixed with armature, then circular cowling 50 can rotate in baking process with armature, can set at this time
Put gas slip ring 45.As shown in Figure 33,34, Figure 33 is the schematic diagram of gas slip ring 45 in Figure 30;The right side that Figure 34 is Figure 33 regards
Figure.
Source of the gas can specifically be supplied by gas slip ring 45 to circular cowling 50, in this way, when circular cowling 50 is rotated with armature,
The problems such as gas slip ring 45 interferingly can supply to circular cowling 50 from rotation, avoid pipeline from winding.
Steeping liq is prevented to overflow in the axial direction to be further ensured that, circular cowling 50 is that sealing card covers on ferromagnetic parts 100
End.Please continue to refer to Figure 32, it is notch perisporium that the present embodiment, which defines ferromagnetic parts 100 and sets the perisporium of slot for winding 100b,
Since the ferromagnetic parts 100 of the embodiment are inner stator, notch perisporium is actually also the periphery wall of armature ferromagnetic component 100.
Circular cowling 50 corresponds to the annular sidewall (should be correspondingly the lateral wall 501 of circular cowling 50) of notch perisporium and notch perisporium seals
Connect, due to needing steeping liq at notch perisporium, so release cloth is equipped with also between notch perisporium and circular cowling 50, to dry
After the completion of roasting, circular cowling 50 is dismantled in the case of the insulating layer formed after not influencing to bakee at notch perisporium.Circular cowling 50
Opposite side side wall (the present embodiment, that is, madial wall) can be with the directly fixed sealing-in of the rack 101 in the middle part of armature.
In addition, the sealing between circular cowling 50 and notch perisporium, can also be realized by way of hermetic seal.Such as figure
Shown in 32, the annular sidewall that circular cowling 50 corresponds to notch perisporium can be set to hollow sidewall, moreover, hollow sidewall is close to winding
One end of groove 100b is equipped with out compression ring 501a, goes out compression ring 501a and is equipped with gas outlet, side direction of the gas outlet from ferromagnetic parts 100
The port position of slot for winding 100b.Source of the gas is also supplied to hollow sidewall, so that gas can be discharged through gas outlet.It is although hollow
Side wall and go out between compression ring 501a and notch perisporium there are radial clearance, but go out compression ring 501a from side to ferromagnetic parts 100
Notch perisporium jet, gas in circular cowling 50 can be prevented to be overflowed from gap location, sealed with gas common implementing in circular cowling 50
It is stifled, prevent the steeping liq of slot for winding 100b ends from overflowing axially, radially, and hermetic seal does not interfere with slot for winding 100b ends
Insulating layer after the steeping liq baked and cured of portion position is formed.
Going out compression ring 501a one or can be separately set in hollow sidewall, Tu34Zhong, and it is independent component to go out compression ring 501a,
Split is arranged on hollow sidewall.It is appreciated that hollow sidewall directly processes above-mentioned gas outlet close to the end of slot for winding 100b
And it is feasible, hollow sidewall is integrally provided on equivalent to compression ring 501a is gone out, certainly, it is easy to process to be separately provided out compression ring 501a,
Also allow for being selected differently from 501 scratch-resistant material.
Please continue to refer to Figure 32, sealing gland portion 30 has end plate 301, and the sealing gland portion 30 of above example description includes pressure accumulation
Chamber 33, pressure accumulation element 32 and confluence chamber 31, end plate 301 are to seal pressure accumulation chamber 33, pressure accumulation element 32, the end for the chamber 31 that converges
Plate (specifically in arced strip, or for sector), to ensure gas in each inside cavity, to slot for winding 100b jets.Armature is drying
Rotary state is in roasting technique, and sealing gland portion 30 is then opposing stationary, at this time, in order to avoid end plate 301 and ferromagnetic parts 100
Notch perisporium frictional interference, end plate 301 and notch perisporium can also take hermetic seal.
As shown in figure 32, end plate 301 (is in the present embodiment specifically the interior of end plate 301 close to the perisporium of slot for winding 100b
Perisporium) towards compression ring 501a settings are gone out, go out compression ring 501a and be additionally provided with gas outlet towards the perisporium.Arrow shown in Figure 32
It can be seen that, gas is going out in compression ring 501a, while prevents gas overflowing in circular cowling 50, side to both sides jet, side jet
Jet prevents pressure accumulation chamber 33, pressure accumulation element 32, the gas in confluence chamber 31 from overflowing vertically.
In order to strengthen sealing, end plate 301 can also be equipped with sealing tooth 301a close to the perisporium of slot for winding 100b, seal tooth
301a can extend the flow path of gas, there is provided resistance, prevents the gas in sealing gland portion 30 from overflowing from there.
Further, in end plate 301 and can also go out to set feeler 70 between compression ring 501a, to detect between the two
Whether away from predetermined minimum zone, avoiding based on the reason such as installation error, end plate 301 is contacted with going out compression ring 501a and revolved
Turn to produce excessive friction in baking process.
It should be noted that in above example, armature is illustrated by taking the inner stator of motor, outer-rotor structure as an example,
Slot for winding 100b is arranged on the periphery of stator ferromagnetic parts 100, in fact, slot for winding 100b is arranged at the interior of ferromagnetic parts 100
In week, use as external stator, also possible, at this time, sealing gland portion 30 and other every building blocks in above-described embodiment
It can be applicable in, accommodation is made in direction position.
5-37 is please referred to Fig.3, Figure 35 is the structure diagram of another embodiment of armature provided by the present invention;Figure 36 is this hair
The structure diagram of another embodiment of rotary roasting device of bright provided armature;Figure 37 is that jet prevents maceration extract in Figure 35
The schematic diagram that body overflows.
As shown in figure 35, which sets the slot for winding 100b of winding 200 around the home in its inner circumferential, in this way,
In rotary course, when slot for winding 100b is rotated to top, its slot for winding 100b notches can downward, and steeping liq equally exists easily
In overflow the problem of.As shown in figure 35, unlike the embodiments above, sealing gland portion 30 is not outside the bottom of ferromagnetic parts 100
Side, and it is provided at the space at the middle part of ferromagnetic parts 100.At this time, confluence chamber 31, pressure accumulation element still are set gradually along jet direction
32nd, pressure accumulation chamber 33, to the inner peripheral wall 100c jets of ferromagnetic parts 100, slot for winding 100b is arranged on inner peripheral wall 100c.Therefore with
Unlike above-described embodiment, Figure 14 embodiment jets direction is that radially-inwardly, and the embodiment is due to being then after oppositely arranged
Radially outward jet.But the principle that jet suppresses steeping liq spilling is identical, and details are not described herein again.
Correspondingly, above-mentioned circular cowling 50 is being set, is carrying out sealing, the gas of 100 notch perisporium of circular cowling 50 and ferromagnetic parts
During the sealing of 100 notch perisporium of 30 annular endplate 301 of envelope portion and ferromagnetic parts, setting direction is contrary.At this time, notch perisporium is
The internal perisporium of ferromagnetic parts 100, the annular sidewall of circular cowling 50 corresponding with notch perisporium is its madial wall, with notch perisporium pair
The annular perisporium for the annular endplate 301 answered is its periphery wall.The structure all sames such as compression ring 501a, sealing tooth 301a are set out, no
Repeat.
In addition, gas reclaiming chamber 10 can be still set in the way of above-described embodiment.Certainly, the setting in source 20 is bakeed
Mode can be different, that is, bakeing source 20 can not be located in gas reclaiming chamber 10, but still be located at the top of armature.
As it can be seen that how the present embodiment prevents slot for winding 100b and slot wedge 300 at the slit aperture of port position if also detailed is
Steeping liq overflows.
To sum up, on the basis of the ferromagnetic border structure of traditional armature, the present embodiment is in ferromagnetic border 100aL and groove
Between wedge 300, and the above two are revolved between the exposed handover region with air of slot wedge side three of bottom insulation 200f in tradition
Turn to construct sealing protection system during baking process, overcome insulated paint by gravity and the multiple synergy of centrifugal force;Separately ward off footpath
Footpath, by the variable section channel theoretical direction of the engineering fluid mechanics of In Engineering Thermal Physics so that the traditional iron of machine winding
Magnetic border new construction has the dual-use function that the radial direction that a dipping lacquer is prevented after vacuum pressure impregnation is lost in, is axially lost in.This
The it is proposed of item innovation is follow-up to technique of vacuum pressure for dipping electrical and can reduce drop paint process, rotary roasting process insulated paint edge after dipping lacquer
The radial flow on traditional ferromagnetic border is become estranged the axial loss on ferromagnetic border, is improved the full of insulated paint filling dipping after dipping lacquer
Full rate, and take the lead in having blocked the slit aperture that insulated paint is lost in naturally in process, increase border prevents moisture and other media from invading
The ability entered.Make the oxygen in air, moisture and water etc. be not easy to invade inside slot insulation, insulation system ageing process can be delayed.Drop
Low motor is immersed by moisture and water retains risk therein, improves insulating reliability, and pinned the loading of insulated paint.
For the various embodiments described above, vision system can also be further set.8-40 is please referred to Fig.3, Figure 38 is the present invention
Maceration extract in embodiment at vision system monitoring armature diverse location between ferromagnetic parts 100 and slot wedge 300 around slit aperture
The schematic diagram for the gas-liquid interface that body is formed with peripheral gas;Figure 39 is the composition schematic block diagram of vision system in Figure 38;Figure 40 is
Image of (4 thirty) direction in three different times 4.5 points in Figure 38.
The vision system includes optical imaging device 80, and optical imaging device 80 includes lighting system (light as depicted
Source 801), visual sensor 802, image pick-up card, camera control unit 5, computer system, light source controller, wherein, calculate
Machine system includes I/O interfaces, host, display, image processing software, communication interface, each composition portion of optical imaging device 80
Divide and operation principle is the prior art.
The NI Vision Builder for Automated Inspection of gas-liquid interface refers to capture image by visual sensor 802, then transmits the image
To processing unit, by digitized processing, according to the information such as pixel distribution and brightness, color, size, shape, color are carried out
Differentiate, and then control field device to act according to the result of differentiation.
Position sensor can be set, when the slit aperture between 100 slot for winding 100b of ferromagnetic parts and slot wedge 300 enters vision
The monitoring range of system, position sensor perceive the information, and provide a trigger signal, make computer starting vision system,
Light source 801 is controlled, is gathered by CCD/CMOS imaging sensors and image pick-up card at 100 slit aperture of ferromagnetic parts or slit aperture
The image on neighbouring surface, the view data then collected by image processing software executive program, processing, handling result is sent
To database server.
Visual sensor 802 is that the optical signal of gas-liquid interface at slit aperture is converted into the device of electric signal, its direct handle
Gas-liquid interface intake around the gas-liquid interface or slit aperture of 100 wall of ferromagnetic parts, i.e., by received by visual sensor 802
Optical imagery be converted into the treatable electric signal of computer institute.By to the picture signal that visual sensor 802 is obtained into
Row processing, that is, draw the characteristic quantity of measurand (gas-liquid interface around gas-liquid interface or slit aperture), is, for example, steeping liq
The shape of overflow, position of flow fronts etc., obtain variation tendency, the change in location of flow fronts of steeping liq overflow shape
Trace.
Visual sensor 802 has the function of to capture thousands of pixel (pixel) from an entire image.Image
Clear and fine and smooth degree is usually weighed with resolution ratio, is represented with pixel quantity.802 predeterminable benchmark image of visual sensor
(shape of steeping liq overflow), after capturing the image, visual sensor 802 by its with the benchmark image that is stored in memory into
Row compares, to make analysis and judgement.
Image pick-up card is the important component of the NI Vision Builder for Automated Inspection of gas-liquid interface, its major function is to video camera
The video data of output is gathered in real time, and provides the high-speed interface with PC.The figure of the NI Vision Builder for Automated Inspection of gas-liquid interface
As capture card mainly completes the digitized process to analog video signal.Vision signal first passes around low-pass filter filtering, turns
It is changed to continuous analog signal in time;According to requirement of the application system to image resolution ratio, sample/hold circuit pair is used
Vision signal carries out interval sampling in time, vision signal is converted to discrete analog signal;Then changed again by A/D
Device is changed into digital signal output.It can provide the signal of control camera parameter (triggering, time for exposure, shutter speed).
It has the function of to analyze and process vision signal.
As described above, optical imaging device 80 is used to obtain at slot for winding 100b gas-liquid circle around gas-liquid interface or slit aperture
The image information in face, becomes apparent since the steeping liq in notch slot for winding 100b just directed downwardly overflows, has certain generation
Table, so being preferably able to monitor the position of notch slot for winding 100b just directed downwardly during monitoring.As shown in figure 36, one group of optics
Imaging device 80 is arranged at 301 position of end plate in sealing gland portion 30.
Gas-liquid interface in Figure 38 between the specific slot for winding 100b and slot wedge 300 obtained at three positions around slit aperture
Image information.Figure 38 with when hour number marker location information, i.e., 12 points (surface, slot for winding 100b are upward), 3 points, 4.5 points
(i.e. 4 thirty), 6 points (underface, slot for winding 100b are downward), 9 points of totally six positions, monitor, 7.5 (i.e. 7 thirty) at 4.5 points at 6 points
The image information of slot for winding 100b at point three at position.From image information, corresponding slot for winding 100b and slot wedge 300 can be obtained
Between gas-liquid interface around slit aperture state, that is, analyze characteristic quantity of the steeping liq in the position, be, for example, maceration extract
The shape of body overflow, position of flow fronts etc., obtain the variation tendency of steeping liq overflow shape, the position of flow fronts becomes
Change trace.
Using the armature periphery wall at slot for winding 100b and slot wedge 300 as foundation, in the image information of acquisition, Main Analysis is high
In the overflowing liquid Q on foundation surface, maximum cross section, gas-liquid interface be (i.e. in the axial direction:The contact surface of steeping liq and air-flow) face
Product and area variation tendency.
As shown in figure 38, three groups of crescent structures are shown respectively on the outside of three positions of monitoring, that is, the image letter shot
The image of the overflowing liquid Q reflected in breath, is labeled with (1), (2), (3) at crescent structure, embodies according to time order and function institute
The thickness change image that the steeping liq of acquisition overflows, wherein (1) is the image information shot at first, (2), (3) sequentially obtain.
As can be seen that in the case of not interfered in sealing gland portion 30 or air pressure to the active force of slit aperture be not enough to prevent overflow feelings
Under condition, over time, the amount that steeping liq overflows gradually increases, and can also understand with reference to figure 40, Figure 40 is same position
The image of gas-liquid interface at the slot for winding 100b of place's different time shooting is put, the direction of arrow is moved towards for the time, and left side is newest
Image.
Rotary roasting device further comprises controller 5, and vision system output image information to controller 5 can be direct
Image information without analysis is sent to controller 5, is analyzed by controller 5 or the computer of vision system
Image information is fed back into controller 5 after network analysis.Controller 5 carries out the control of rotary roasting according to image information,
Particular by the control rotating driver e controls rotary speed of armature, supply gas pressure, the feed air temperature in above-mentioned sealing gland portion 30,
Here the adjustment of feed air temperature can influence Baking Effect, because feed air temperature adjusts the viscous of rotary roasting process steeping liq
Degree.
By above-mentioned analysis, steeping liq is in rotary course, due to the addition in sealing gland portion 30, its degree overflowed
It can be influenced be subject to the gas pressure that the viscosity, rotating speed, sealing gland portion 30 of steeping liq provide.
In Figure 38, optical imaging device 80 is except just slot for winding 100b positions (6 positions), also acquisition circumferential direction go up other downward
The image information of diverse location, mainly have chosen the slot for winding 100b of a few place's exemplary positions (3 points, 4.5 points, 7.5 points, 9 points) with
Gas-liquid interface image information between slot wedge 300 at slit aperture.When controller 5 can obtain the figure at multiple circumferential diverse locations
During as information, then it can know that liquid of the same slot for winding 100b at diverse location overflows characteristic quantity, and may determine that liquid
Whether spilling is controlled, and preferably removes control rotary roasting.
For example, according to the analysis of image information, when overflowing liquid Q maximum cross section, the gas-liquid in the axial direction on foundation surface
When interfacial area persistently increases, then the control of controller 5 improves supply gas pressure, improves armature rotating speed (mainly in steeping liq curing
Use at initial stage), until higher than foundation surface and untill maximum cross-section, gas-liquid interface area no longer increase in the axial direction.
Wherein, above-mentioned supply gas pressure can be the pressure in pressure accumulation chamber 33, in pressure accumulation chamber 31 pressure can be set to pass
Sensor detects the pressure.When carrying out supply gas pressure adjustment, pressure sensor, flow sensing transmitter 44 can measure instead
Feedback, real-time tracking.
Specifically, optical imaging device 80 described in one group can be respectively equipped with diverse location, as shown in figure 38 is more
A visual sensor 802, correspondingly to obtain described in respective corresponding position slit aperture between slot for winding 100b and slot wedge 300
The image information at place.Certainly, one group of optical imaging device 80 is only set, is obtained comprising slit aperture at multiple circumferential diverse locations
Image information is also possible, needs to carry out multigroup shooting at this time and is chosen according to the time, with track same slot for winding 100b with
The image information of 300 slit aperture correspondence of slot wedge in diverse location or at different moments.
Vision system is except carrying out the image information track up between slot for winding 100b and slot wedge 300 at slit aperture, also
The armature can be obtained in rotary course to climb the image information of the corresponding perisporium of section, to obtain the stream of climbing section
Flat, sagging image information.Here climbing section refers to steeping liq in the slot for winding 100b of armature and has spilling trend and overflow trend
The paragraph opposite with rotating trend.By taking Figure 38 as an example, when armature rotates clockwise, then the paragraph of 6. -7.5. -9 points is to climb
Slope section;If on the contrary, rotating counterclockwise, the paragraph of 3. -4.5. -6 points is climbing section.
Levelling and sagging phenomenon, i.e. armature are after impregnation technology, the steeping liq nature flow phenomenon of armature outer surface,
Climbing section, due to differences such as the natural flowing velocities of position, in fact it could happen that " ripple ", i.e. sagging phenomenon, and fluid base
Flowed in surface tension, sagging disappears, and reaches open and flat unrippled state, i.e. levelling phenomenon, its ultimate purpose after armature impregnates
It is to reach levelling, eliminates sagging.Vision system provided in this embodiment, also obtains the figure of perisporium of the armature equipped with slot for winding 100b
As information, Figure 38 is specially the image information for obtaining periphery wall, if slot for winding 100b is arranged on internal perisporium, obtains the figure of internal perisporium
As information.
The air pressure of the control supply of controller 5, gas temperature, the rotary speed of armature so that the steeping liq of the perisporium of armature
Sagging rate is gradually reduced and (reacted in image information), until levelling.
, can be with during control:
Specifically supply air pressure, gas temperature, the armature rotating speed under, obtained according to image information, steeping liq
Sagging rate in climbable gradient unit (is higher than the maceration extract of above-mentioned foundation with steeping liq viscosity, steeping liq coating layer thickness
The thickness of body), the first correspondence between steeping liq density.
Controller 5 can also continue to control the supply air pressure, gas temperature, the speed combination of armature to become in control
Change, and according to the described image information of acquisition, obtain:
The steeping liq reduction of sagging rate and supply air pressure, gas temperature, the rotating speed of armature, leaching in climbing segment limit
The second correspondence between stain liquid viscosity;And/or:
The final thickness of the steeping liq coating and the steeping liq viscosity, the supply air pressure, the gas temperature
Spend, the 3rd correspondence between the rotating speed of the armature.
Can prestore first correspondence, second correspondence and the 3rd correspondence in controller 5
At least one of, to control the rotary roasting of the armature according to each correspondence to prestore.That is, obtained by test of many times
After stating three kinds of correspondences, optimal correspondence can be created as to mathematical model insertion controller 5, held as control law
OK, control is directly provided with the rotary roasting for the armature under different field settings, need not be so directed to the electricity of each occasion
Pivot rotary roasting individually carries out verification experimental verification, saves the time, improves production efficiency, ensures the quality of production of motor.
It should be noted that above example describes sealing gland portion 30 in jet, mainly for 100 slot for winding of ferromagnetic parts
100b is in the slit aperture injection between slot wedge 300.It is appreciated that ferromagnetic parts 100 not necessarily set slot wedge, such as mouse cage
Formula motor, at this time, directly against slot for winding jet during jet, and slot for winding at this time can have opening for notch
Groove or through-hole type slot structure, only both ends port, winding directly runs through insertion, such as winding can be copper rod, for
This kind of structure, slot wedge is not embedded into due to only setting winding in slot for winding, therefore slit aperture is between slot for winding cell wall and winding
Slit aperture.Conceived from the present embodiment, jet purpose is to provide the power for overcoming gravity, to prevent liquid from overflowing out of slit aperture
Go out, ensure that steeping liq retains in slit aperture, improve the full rate of dipping, therefore in fact, except slot for winding 100b and its week
Enclose, the slit aperture position of other armature surfaces can use this kind of mode.Such as the ferromagnetic parts 100 of foregoing description armature
It is stacked and is formed by multilayer ferromagnetic laminates 100a, also likely to be present slit aperture between adjacent ferromagnetic laminates 100a, sealing gland at this time
Portion 30 can also be to the slit aperture jet.
It the above is only the preferred embodiment of the present invention, it is noted that come for those skilled in the art
Say, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications also should be regarded as
Protection scope of the present invention.
Claims (44)
1. a kind of fluid insulation rotary roasting solidification equipment of armature, the armature includes winding (200) and ferromagnetic parts
(100), the ferromagnetic parts (100) are equipped with some along its circumferentially distributed slot for winding (100b) with the insertion winding (200),
It is characterized in that, the rotary roasting device includes sealing gland portion (30), the sealing gland portion (30) can be to the armature table
The slit aperture jet in face.
2. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 1, it is characterised in that the armature also wraps
The slot wedge (300) for sealing the slot for winding (100b) notch is included, the slit aperture includes the groove of the slot for winding (100b)
Slit aperture between wall and the slot wedge (300);Alternatively, the winding (200), the slit aperture are only embedded in the slot for winding
Including the slit aperture between the slot for winding (100b) cell wall and the winding (200).
3. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 1 or 2, it is characterised in that described ferromagnetic
Component (100) is formed by ferromagnetic laminates (100a) are stacked, and the slit aperture is included between the adjacent ferromagnetic laminates (100a)
Slit aperture.
4. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 2, it is characterised in that the sealing gland portion bag
Include pressure accumulation element (32,32 ', 32 "), the pressure accumulation element (32,32 ', 32 ") have some fluid passages (32a, 32a ',
32a "), gas sprays to the corresponding slot for winding (100b) through the fluid passage (32a, 32a ', 32a ").
5. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 2, it is characterised in that some fluids
Path the radially extending along the ferromagnetic parts (100) of passage (32a, 32a ', 32a ").
6. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 2, it is characterised in that corresponding to notch just
The jet path of the fluid passage (32a, 32a ', 32a ") of the slot for winding (100b) directed downwardly is along the ferromagnetic parts
(100) radially extend, from slot for winding this described (100b) clockwise and counterclockwise, the fluid passage (32a,
32a ', 32a ") jet path with radially there are angle so that whiff pressure is there are tangential component and gradually increases.
7. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 2, it is characterised in that the fluid passage
(32a, 32a ', 32a ") is scaling passage, or tapered along jet direction, or along direction flaring.
8. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 2, it is characterised in that the sealing gland portion
(30) further include pressure accumulation chamber (33) and confluence chamber (31), along jet direction, it is described confluence chamber (31), the pressure accumulation element (32,
32 ', 32 "), the pressure accumulation chamber (33) is sequentially arranged;
Source of the gas is further included, is collected in the gas source feed to the confluence chamber (31), then respectively enter each pressure accumulation element
In the fluid passage (32a, 32a ', 32a ") of (32,32 ', 32 "), and enter the pressure accumulation chamber (33), to corresponding described
The notch direction of slot for winding (300) provides the gas of certain pressure.
9. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 8, it is characterised in that further include main pipe
(41) and isocon (42), the gas source feed enter the confluence chamber (31), institute through the main pipe (41) and isocon (42)
State isocon (42) connection and be distributed in the confluence chamber (31);
And each isocon (42) is equipped with flow control valve (43) and/or the monitoring isocon (42) enters the confluence chamber
(31) flow sensing transmitter (44).
10. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 2, it is characterised in that the pressure accumulation member
Part (32,32 ', 32 ") is additionally provided with heating passage (32b, 32b ', 32b ").
11. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 10, it is characterised in that the heating is logical
The inner wall in road (32b, 32b ', 32b ") is equipped with Electric radiant Heating Film, or,
The heating passage (32b, 32b ', 32b ") be blast tube, is produced when the baking armature is passed through in the blast tube
Raw imflammable gas.
12. such as the fluid insulation rotary roasting solidification equipment of claim 2-11 any one of them armatures, it is characterised in that institute
The periphery that pressure accumulation element (32,32 ', 32 ") is located at the armature is stated, and the pressure accumulation element (32,32 ', 32 ") is big in central angle
In or equal to 180 degree arc, be adapted to the armature arc, so that the supply region of the pressure accumulation element (32,32 ', 32 ")
It is the slot for winding (100b) at least covered in the range of the armature 180 degree, and covers the notch winding just directed downwardly
Groove (100b), and the pressure accumulation element (32,32 ', 32 ") is symmetrical with respect to the slot for winding (100b).
13. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 12, it is characterised in that each fluid
Passage (32a, 32a ', 32a ") is along the axial linear extension of the pressure accumulation element (32,32 ', 32 "), and jet path is substantially along institute
State radially extending for pressure accumulation element (32,32 ', 32 ");And some fluid passages (32a, 32a ', 32a ") arc distribution.
14. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 13, it is characterised in that each fluid
The entrance opening dimension of passage (32a, 32a ', 32a ") is identical, and outlet size is different, to obtain identical inlet pressure, different go out
Mouthful pressure, from notch slot for winding (100b) just directed downwardly clockwise and counterclockwise, the fluid passage (32a, 32a ',
32a ") outlet pressure gradually reduce.
15. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 12, it is characterised in that each fluid
Passage (32a, 32a ', 32a ") is along the circumferentially arcuate extension of the pressure accumulation element (32,32 ', 32 "), and jet path is substantially along institute
State radially extending for pressure accumulation element (32,32 ', 32 ");And some fluid passages (32a, 32a ', 32a ") along the pressure accumulation
Element (32,32 ', 32 ") is axially distributed.
16. the fluid insulation rotary roasting solidification equipment of the armature as described in claim 13 or 15, it is characterised in that adjacent institute
State and heating passage (32b, 32b ', 32b ") is formed between fluid passage (32a, 32a ', 32a ").
17. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 15, it is characterised in that further include gas
Reclaiming chamber (10), the gas reclaiming chamber (10) while right with the pressure accumulation chamber (33), the pressure accumulation element (32,32 ', 32 ")
Connect to form ring cavity, the gas reclaiming chamber (10) is equipped with external air flow recovery interface (47).
18. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 17, it is characterised in that be additionally provided with partition plate
(60), the partition plate (60) isolates the gas reclaiming chamber (10) and the pressure accumulation element (32,32 ', 32 "), the pressure accumulation chamber
(33), predetermined gap is left in the partition plate (10) and the periphery of the ferromagnetic parts (100), so that in the pressure accumulation chamber (33)
Gas is only capable of flowing to the gas reclaiming chamber (10) by the predetermined gap.
19. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 17, it is characterised in that the slot for winding
(100b) is in the periphery of the ferromagnetic parts (100);Baking source (20), the baking are additionally provided with the gas reclaiming chamber (10)
Source (20) is arc-shaped, to cover above the armature.
20. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 19, it is characterised in that the baking source
(20) matrix is included, described matrix is equipped with multigroup far infrared transmission device (204) and/or multigroup electricity that can connect alternating source
Magnetic induction coil (203).
21. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 20, it is characterised in that described matrix
Magnetic screen border (201) is surrounded by, and magnetic screen (202) is equipped between the electromagnetic induction coil (203) of adjacent sets.
22. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 21, it is characterised in that remote described in one group
Infrared launcher (204) is arranged on described in one group in the circle of electromagnetic induction coil (203).
23. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 19, it is characterised in that the baking source
(20) it is pass-through type structure, so that the gas can pass through the baking source (20).
24. such as the fluid insulation rotary roasting solidification equipment of claim 1-23 any one of them armatures, it is characterised in that institute
State winding (200) be placed in the slot for winding (100b) it is interior when formed and protrude from the winding overhang at the slot for winding (100b) both ends
(201), the rotary roasting device further includes the circular cowling (50) fixed with the armature, circular cowling sealing cover (50) annular
Multiple winding (200) ends of distribution, and block cover to the port position of the slot for winding (100b);
Source of the gas is further included, the source of the gas is supplied to the annular cavity of the circular cowling (50).
25. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 23, it is characterised in that further include gas
Slip ring (45), the source of the gas are supplied by the gas slip ring (45) to the circular cowling (50).
26. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 24, it is characterised in that the ferromagnetic section
It is slot for winding perisporium that part (100), which sets the perisporium of the slot for winding (100b), and the circular cowling (50) corresponds to the slot for winding
The annular sidewall of perisporium and the slot for winding perisporium sealing-in, and the demoulding is equipped between the annular sidewall and the slot for winding perisporium
Cloth.
27. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 25, it is characterised in that the circular cowling
(50) annular sidewall corresponding to the slot for winding perisporium is hollow sidewall, and the hollow sidewall is close to the slot for winding (100b)
One end be integrally formed or be separately set out compression ring (501a), it is described go out compression ring (501a) be equipped with gas outlet, the gas outlet from
The port position of the side of the ferromagnetic parts (100) towards the slot for winding (100b);
The sealing gland portion (30) has an end plate (301), the end plate (301) close to the slot for winding (100b) perisporium towards institute
State out compression ring (501a), it is described go out compression ring (501a) be additionally provided with the gas outlet of the perisporium towards the end plate (301);
The source of the gas is also supplied to the hollow sidewall, so that gas can be discharged through the gas outlet.
28. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 27, it is characterised in that the end plate
(301) perisporium close to the slot for winding (100b) is additionally provided with sealing tooth (301a);The perisporium of the end plate (301)
With it is described go out compression ring (501a) between be equipped with feeler (70), with detect the perisporium and it is described go out compression ring (501a) between
Spacing.
29. such as the fluid insulation rotary roasting solidification equipment of claim 1-11 any one of them armatures, it is characterised in that institute
State the inner circumferential that slot for winding (100b) is opened in the ferromagnetic parts (100), or the slot for winding (100b) be arranged at it is described ferromagnetic
The periphery of component (100).
30. such as the fluid insulation rotary roasting solidification equipment of claim 1-29 any one of them armatures, it is characterised in that also
Including vision system, the vision system includes optical imaging device (80), and the optical imaging device (80) is used to obtain institute
State the image information of perisporium of the armature equipped with the slot for winding (100b).
31. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 30, it is characterised in that the slot for winding
(100b) place is equipped with slot wedge (300), and described image information includes gap between the slot for winding (100b) and the slot wedge (300)
Image information at mouthful.
32. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 31, it is characterised in that the controller
(5) image information according to the slot for winding (100b) at diverse location;Controller (5) is further included, the vision system is defeated
Go out described image information to the controller (5), the controller (5) and the slot for winding is judged according to described image information
The steeping liq of (100b) overflows characteristic quantity, following at least one parameters is controlled, to carry out rotary roasting control:
The rotary speed of the armature, supply gas pressure, the feed air temperature in the sealing gland portion (30).
33. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 32, it is characterised in that at diverse location
Be respectively equipped with optical imaging device (80) described in one group, with correspondingly obtain slot for winding (100b) described in respective corresponding position with
Image information between the slot wedge (300) at slit aperture;
Or optical imaging device (80) described in one group obtains the image information for including multiple circumferential diverse locations.
34. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 30, it is characterised in that described image is believed
Breath includes the armature and climbs in rotary course the image information of the corresponding perisporium of section, to obtain the stream of the section of climbing
Flat, sagging image information.
35. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 34, it is characterised in that further include control
Device (5), the vision system output described image information to the controller (5), controller (5) the adjustment supply air pressure,
The rotating speed of gas temperature, the armature, until the climbing section sagging rate reduces, reaches levelling.
36. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 35, it is characterised in that specifically supplying
Gas air pressure, gas temperature, the armature rotating speed under, the controller (5) is according to described image acquisition of information:Supply air pressure,
Between the rotating speed of gas temperature, the armature, with steeping liq viscosity, steeping liq coating layer thickness, steeping liq density
One correspondence.
37. the fluid insulation rotary roasting solidification equipment of armature as claimed in claim 35, it is characterised in that the controller
(5) the supply air pressure, the speed combination change of gas temperature, the armature are controlled, and according to the described image information of acquisition,
Obtain:
Steeping liq reduction of sagging rate in climbing segment limit supplies the air pressure, gas temperature, described with described
The second correspondence between the rotating speed of armature, the steeping liq viscosity;And/or:
The final thickness of the steeping liq coating and the steeping liq viscosity, the supply air pressure, the gas temperature, institute
State the 3rd correspondence between the rotating speed of armature;
At least prestore one of first correspondence, second correspondence and described 3rd correspondence, with basis
Each correspondence to prestore controls the rotary roasting of the armature.
38. a kind of fluid insulation rotary roasting curing of armature, the armature includes winding (200) and ferromagnetic parts
(100), the ferromagnetic parts (100) are equipped with some along its circumferentially distributed slot for winding (100b) with the insertion winding (200),
It is characterized in that, jet is provided to the notch direction of the slot for winding (100b), to prevent the leaching in the slot for winding (100b)
Stain liquid overflows.
39. the fluid insulation rotary roasting curing of armature as claimed in claim 38, it is characterised in that obtain the electricity
It is pivoted with the image information of the perisporium of the slot for winding (100b).
40. the fluid insulation rotary roasting curing of armature as claimed in claim 39, it is characterised in that the slot for winding
(100b) place is equipped with slot wedge (300), obtains the image letter at slit aperture between the slot for winding (100b) and the slot wedge (300)
Breath, according to described image information, controls following at least one parameters, to carry out rotary roasting control:
The rotary speed of the armature, supply gas pressure, the gas temperature that jet is provided.
41. the fluid insulation rotary roasting curing of armature as claimed in claim 40, it is characterised in that described image is believed
Breath includes the armature and climbs in rotary course the image information of the corresponding perisporium of section, to obtain the stream of the section of climbing
Flat, sagging status information.
42. the fluid insulation rotary roasting curing of armature as claimed in claim 41, it is characterised in that adjustment supply gas
Pressure, gas temperature, the rotating speed of the armature, until the climbing section sagging rate reduces, reaches levelling.
43. the fluid insulation rotary roasting curing of armature as claimed in claim 42, it is characterised in that specifically supplying
Gas air pressure, gas temperature, the armature rotating speed under, according to described image acquisition of information:
Sagging rate of the steeping liq in climbing segment limit and steeping liq viscosity, steeping liq coating layer thickness, dipping
First correspondence of fluid density.
44. the fluid insulation rotary roasting curing of armature as claimed in claim 43, it is characterised in that control the confession
Gas air pressure, the speed combination change of gas temperature, the armature, and according to the described image information of acquisition, obtain:
Steeping liq reduction of sagging rate in climbing segment limit supplies the air pressure, gas temperature, described with described
The second correspondence between the rotating speed of armature, the steeping liq viscosity;And/or:
The final thickness of the steeping liq coating and the steeping liq viscosity, the supply air pressure, the gas temperature, institute
State the 3rd correspondence between the rotating speed of armature;
At least prestore one of first correspondence, second correspondence and described 3rd correspondence, with basis
Each correspondence to prestore controls the rotary roasting of the armature.
Priority Applications (2)
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CN201711479083.7A CN108023447B (en) | 2017-12-29 | 2017-12-29 | Liquid insulation rotary baking curing device and method for armature |
PCT/CN2018/087077 WO2019128043A1 (en) | 2017-12-29 | 2018-05-16 | Armature liquid insulating rotating, baking and curing apparatus and method |
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CN201711479083.7A CN108023447B (en) | 2017-12-29 | 2017-12-29 | Liquid insulation rotary baking curing device and method for armature |
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CN108023447B CN108023447B (en) | 2019-09-13 |
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