CN100504343C - Multifunctional material mechanics testing machine - Google Patents
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- CN100504343C CN100504343C CNB031440088A CN03144008A CN100504343C CN 100504343 C CN100504343 C CN 100504343C CN B031440088 A CNB031440088 A CN B031440088A CN 03144008 A CN03144008 A CN 03144008A CN 100504343 C CN100504343 C CN 100504343C
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技术领域 本发明涉及一种材料力学性能检测试验装置,尤其针对高等院校材料力学实验教学领域。Technical field The present invention relates to a testing device for detecting and testing the mechanical properties of materials, especially for the teaching field of material mechanics experiments in colleges and universities.
背景技术 目前,在对材料进行拉、压、弯、扭及弯扭组合实验时均采用几种不同的试验设备,即通常我们所见到的拉、压万能试验机、扭转试验机及弯扭组合试验台等。如济南试金集团生产的WE-100型液压式万能试验机可对材料进行拉、压、弯等试验,但其不能对材料进行扭转实验及弯扭组合试验;青山试验机厂生产的NJ-100B型扭转试验机可对材料进行扭转试验但无法对材料进行拉、压试验及弯扭组合试验,且价格较高。有些针对材料力学实验教学开发的组合试验装置,价格较低且大部分为几种试验的组合,但都不包括基本的拉、压及扭转破坏性试验。如实用新型《材料力学多功能试验台》(专利号:ZL 97207386.8)可完成材料的弯扭及小载荷下的拉、压等,但无法对材料进行扭转及基本的拉、压破坏性试验。且多数测试仪表采用随不同试验后装的方式,增加了试验的繁琐程度且不利于节省试验空间。Background technology At present, several different test equipments are used for tensile, compressive, bending, torsion and combined bending and torsion experiments on materials, that is, tensile and compressive universal testing machines, torsion testing machines and bending and torsion testing machines that we usually see. Combined test bench, etc. For example, the WE-100 hydraulic universal testing machine produced by Jinan Shijin Group can perform tension, compression and bending tests on materials, but it cannot perform torsion tests and combined bending and torsion tests on materials; NJ- The 100B torsion testing machine can perform torsion tests on materials but cannot perform tension, compression tests and combined bending and torsion tests on materials, and the price is relatively high. Some combined test devices developed for the experimental teaching of material mechanics are relatively cheap and most of them are combinations of several tests, but they do not include basic tension, compression and torsional destructive tests. For example, the utility model "Material Mechanics Multifunctional Test Bench" (Patent No.: ZL 97207386.8) can complete the bending and torsion of materials and the tension and compression under small loads, but cannot perform torsion and basic tension and compression destructive tests on materials. Moreover, most of the test instruments adopt the method of post-installation with different tests, which increases the complexity of the test and is not conducive to saving the test space.
发明内容 本发明的目的是提供一种多功能材料力学试验机,其将拉、压、弯、扭及弯扭组合试验组合在一台试验机上完成,能够完成试件的的拉、压、弯、扭及弯扭组合试验。且对常用被测参量设置相应的传感器供后续的数据采集设备使用。SUMMARY OF THE INVENTION The object of the present invention is to provide a multi-functional material mechanics testing machine, which combines the tensile, compressive, bending, torsion and combined bending and torsion tests on one testing machine, and can complete the tensile, compressive and bending tests of the specimen. , torsion and bending torsion combination test. In addition, corresponding sensors are set for commonly used measured parameters for use by subsequent data acquisition equipment.
本发明的方案是:本发明由相互联系的加载部分、传感部分组成。其中加载部分完成对试件的装夹及施加指定外荷载;传感部分将各种被测参数以电信号的形式输出供数据采集设备使用。The solution of the present invention is: the present invention is composed of a loading part and a sensing part which are connected with each other. The loading part completes the clamping of the specimen and applies the specified external load; the sensing part outputs various measured parameters in the form of electrical signals for use by data acquisition equipment.
加载部分由基本拉、压加载及扭转加载两部分组成。拉、压加载采用液压油缸加载的方式,扭转加载采用电动机带动减速机加载的方式。拉、压部分安装在一门式框架内,扭转部分安装在门式框架的一侧。在门式框架的另一侧安装弯扭组合根部发兰,在门式框架内侧安装弯曲支座。机架采用型钢焊接的门式结构,油缸安装在门式框架的下部,拉、压另一固定点设置在门式框架的上部,这样便形成一拉压的空间。在此空间内通过安装不同的试件及采用不同的加载形式可完成试件的拉伸、压缩、弯曲及弯扭组合等实验。在门式框架一侧立柱下部安装扭转减速机支承板,扭转减速机总成安装在支撑板上,其输出轴形成扭转的动端;在立柱上部固定扭矩传感器形成扭转的定端,动端与定端之间形成一扭转空间。将扭转试件两端分别与扭转的动端与定端相联接便可进行扭转试验。The loading part consists of two parts: basic tension, compression and torsional loading. The tension and compression loading adopts the hydraulic cylinder loading method, and the torsional loading adopts the motor-driven reducer loading method. The tension and compression parts are installed in a portal frame, and the torsion part is installed on one side of the portal frame. Install the root flange of the bending and torsion combination on the other side of the portal frame, and install the bending support on the inner side of the portal frame. The frame adopts a portal structure welded with section steel. The oil cylinder is installed at the lower part of the portal frame, and another fixed point for pulling and pressing is set at the upper part of the portal frame, thus forming a space for tension and compression. In this space, by installing different test pieces and adopting different loading forms, experiments such as tension, compression, bending and bending-torsion combination of the test piece can be completed. The supporting plate of the torsion reducer is installed on the lower part of the column on one side of the portal frame. The torsion reducer assembly is installed on the support plate, and its output shaft forms the moving end of the twist; A torsion space is formed between the fixed ends. The torsion test can be carried out by connecting the two ends of the torsion test piece with the torsion moving end and the fixed end respectively.
传感部分设置了油缸压力传感器、油缸活塞杆位移传感器、扭矩传感器及光电编码器分别用来检测油缸输出的拉力、压力、油缸活塞杆的位移、扭转试验的扭矩及扭转动轴的转角。并将所有传感器输出接头集中到实验机的一侧,供数据采集设备使用。The sensing part is equipped with a cylinder pressure sensor, a cylinder piston rod displacement sensor, a torque sensor and a photoelectric encoder to detect the tension and pressure output by the cylinder, the displacement of the cylinder piston rod, the torque of the torsion test and the rotation angle of the torsion shaft. And gather all sensor output connectors to one side of the experimental machine for use by data acquisition equipment.
本发明的优点是:将基本的拉、压、弯、扭及弯扭组合实验组合在一起,可使不同的实验集中完成,有利于降低生产成本。夹头联接形式简单有利于试验的扩充。并装有多种传感器,有利于数据采集。The invention has the advantages of combining basic pulling, pressing, bending, torsion and combined bending and torsion experiments, so that different experiments can be completed intensively, which is beneficial to reduce production costs. The simple connection form of the chuck is conducive to the expansion of the test. And equipped with a variety of sensors, which is conducive to data collection.
下面结合附图和实施例对本发明进一步说明Below in conjunction with accompanying drawing and embodiment the present invention is further described
附图说明 Description of drawings
图1为多功能材料力学试验机实施例的外观正面视图Fig. 1 is the appearance front view of the embodiment of multifunctional material mechanics testing machine
图2为多功能材料力学试验机实施例的结构立面图,图3的A-A向剖视图Fig. 2 is the structural elevation view of the embodiment of the multifunctional material mechanics testing machine, and the A-A direction sectional view of Fig. 3
图3为图2的B-B向剖视图Figure 3 is a sectional view along the B-B direction of Figure 2
图4为图1的左视图Figure 4 is the left view of Figure 1
图5为图1的右视图Figure 5 is the right view of Figure 1
图6为弯扭组合试件的俯视图Figure 6 is the top view of the bending-twisting composite specimen
图中1是底座,2是左立柱,3是下横梁,4是扭转减速机支撑板,5是扭转减速机总成,6是光电编码器,7是扭转动轴,8是扭转下夹头,9是扭转试件,10是扭转上夹头,11是扭转定轴,12是扭矩传感器,13是扭矩传感器固定板,14是上横梁,15是压力表,16是上部铰总成,17是上部铰拉杆,18是拉、压上转接套,19是拉伸试件上夹头,20是弯扭组合根部发兰,21是拉伸试件,22是弯曲支座,23是拉伸试件下夹头,24是拉、压下转接套,25是转接杆,26是工作平台,27是工作平台支架,28是油缸活塞杆,29是油缸,30是右立柱,31是油泵总成,32是进油手轮,33是控制按钮,34是控制斜面板,35是电气柜,36是右侧小立柱,37是回油手轮,38是左侧小立柱,39是抽屉,40是扭转上部封板,41是前面下部封板,42是传感器输出接头,43是压缩油缸压力传感器,44是拉伸油缸压力传感器,45是活塞杆位移传感器,46是压缩上承压板,47是压缩下部铰总成,48是压缩试件,49是弯扭组合试件施力杆,50是弯扭组合试件弯扭杆,51是弯扭组合试件固定杆。In the figure, 1 is the base, 2 is the left column, 3 is the lower beam, 4 is the support plate of the torsion reducer, 5 is the assembly of the torsion reducer, 6 is the photoelectric encoder, 7 is the torsion shaft, and 8 is the torsion lower chuck , 9 is the torsion test piece, 10 is the torsion upper chuck, 11 is the torsion fixed shaft, 12 is the torque sensor, 13 is the torque sensor fixing plate, 14 is the upper beam, 15 is the pressure gauge, 16 is the upper hinge assembly, 17 is the upper hinge rod, 18 is the pull and press upper adapter sleeve, 19 is the upper chuck of the tensile test piece, 20 is the root flange of the bending and torsion combination, 21 is the tensile test piece, 22 is the bending support, 23 is the pulling Stretching the lower chuck of the test piece, 24 is the pull and press adapter sleeve, 25 is the adapter rod, 26 is the working platform, 27 is the support of the working platform, 28 is the piston rod of the oil cylinder, 29 is the oil cylinder, 30 is the right column, 31 Is the oil pump assembly, 32 is the oil inlet handwheel, 33 is the control button, 34 is the control inclined panel, 35 is the electrical cabinet, 36 is the small column on the right side, 37 is the oil return handwheel, 38 is the small column on the left side, 39 is the drawer, 40 is the torsion upper sealing plate, 41 is the front lower sealing plate, 42 is the sensor output connector, 43 is the compression cylinder pressure sensor, 44 is the tension cylinder pressure sensor, 45 is the piston rod displacement sensor, 46 is the compression upper bearing Pressing plate, 47 is the compression lower hinge assembly, 48 is the compression test piece, 49 is the bending and torsion combination test piece force bar, 50 is the bending and torsion combination test piece bending and torsion bar, and 51 is the bending and torsion combination test piece fixing rod.
具体实施方式 本发明的一个实施例是这样实施的:The specific embodiment An embodiment of the present invention is implemented like this:
一、拉压部分 在图1、图2、图3、图6中,由底座(1)、左立柱(2)、右立柱(30)、上横梁(14)及下横梁(3)组成一拉、压框架,左立柱(2)、右立柱(30)、及下横梁(3)焊接在底座(1)上,上横梁(14)及下横梁(3)分别与左立柱(2)、右立柱(30)焊接。油缸(29)固定在下横梁(3)上,拉、压下部转接套(24)通过转接杆(25)与油缸活塞杆(28)相联接,上部铰总成(16)固定在上横梁(14)上,拉、压上部转接套(18)通过上部铰拉杆(17)与上部铰总成(16)相联接。拉伸实验时,在拉压上、下转接套(18)、(24)上分别装上拉伸试件上、下夹头(19)、(23),拉伸试件(21)通过拉伸上、下夹头(19)、(23)夹紧,则油缸活塞杆(28)向下运动时可对拉伸试件(21)施加拉力。拉力的大小由拉伸油缸压力传感器(44)输出,试件的变形由油缸活塞杆位移传感器(45)输出。压缩实验时,在拉压上、下转接套(18)、(24)上分别装上压缩上承压板(46)及压缩下部铰总成(47),压缩试件(48)平放在压缩下部铰总成(47)上,则油缸活塞杆向上运动时可对压缩试件(48)施加压力。压力的大小由压缩油缸压力传感器(43)输出,试件的变形由内装的油缸活塞杆位移传感器(45)输出。驱动活塞杆(28)运行的液压油由油泵总成(31)提供,活塞杆(28)上下行的换向、运行速度、荷载的大小由控制按钮(33)、进油手轮(32)及回油手轮(37)共同完成。压力表(15)安装在右立柱(30)上部,直接与油泵总成(31)的压力油输出油管相联接,监视试验过程中压力的变化。在右立柱(30)中部安装弯扭组合根部发兰(20),将弯扭组合试件固定杆(51)安装在弯扭组合根部发兰中(20),弯扭组合试件施力杆(49)与油缸活塞杆(28)相联接,活塞杆(28)下行便可完成对弯扭组合试件弯扭杆(50)的弯扭组合加载,荷载的大小由拉伸油缸压力传感器(44)输出,施力端的位移由活塞杆位移传感器(45)输出。1. Tension and compression part In Figure 1, Figure 2, Figure 3, and Figure 6, it consists of a base (1), a left column (2), a right column (30), an upper beam (14) and a lower beam (3). Tension and compression frame, left column (2), right column (30), and lower beam (3) are welded on the base (1), and upper beam (14) and lower beam (3) are respectively connected with left column (2), Right column (30) is welded. The oil cylinder (29) is fixed on the lower beam (3), the lower adapter sleeve (24) is connected with the oil cylinder piston rod (28) through the adapter rod (25) for pulling and pressing, and the upper hinge assembly (16) is fixed on the upper beam (14) on, pull, press the upper adapter sleeve (18) to be connected with the upper hinge assembly (16) by the upper hinge pull rod (17). During the tensile test, the upper and lower chucks (19) and (23) of the tensile test piece are installed respectively on the upper and lower transfer sleeves (18) and (24) of the tension and compression, and the tensile test piece (21) passes through the Stretching upper and lower chucks (19), (23) are clamped, and the tension test piece (21) can be applied to the tensile test piece (21) when the oil cylinder piston rod (28) moves downward. The magnitude of the pulling force is output by the stretching oil cylinder pressure sensor (44), and the deformation of the test piece is output by the oil cylinder piston rod displacement sensor (45). During the compression test, the compression upper pressure bearing plate (46) and the compression lower hinge assembly (47) are installed respectively on the tension-compression upper and lower adapter sleeves (18) and (24), and the compression test piece (48) is placed flat On the lower hinge assembly (47) of the compression, the compression test piece (48) can be exerted pressure when the oil cylinder piston rod moves upwards. The pressure is output by the compression cylinder pressure sensor (43), and the deformation of the test piece is output by the built-in cylinder rod displacement sensor (45). The hydraulic oil that drives the piston rod (28) is provided by the oil pump assembly (31), and the up and down direction, running speed and load of the piston rod (28) are controlled by the control button (33), oil inlet handwheel (32) And return oil hand wheel (37) to finish jointly. The pressure gauge (15) is installed on the top of the right column (30), and is directly connected with the pressure oil output oil pipe of the oil pump assembly (31), so as to monitor the change of pressure during the test. Install the bending and torsion combination root flange (20) in the middle of the right upright column (30), install the bending and torsion combination test piece fixing rod (51) in the bending and torsion combination root flange (20), and bend and torsion combination test piece applying rod (49) is connected with the piston rod (28) of the oil cylinder, and the downward movement of the piston rod (28) can complete the combined bending and torsion loading of the bending and torsion combination test piece bending and torsion rod (50), and the size of the load is determined by the stretching oil cylinder pressure sensor ( 44) output, the displacement of the force application end is output by the piston rod displacement sensor (45).
在左、右立柱(2)、(30)中部分别装有弯曲支座(22),使得可在拉压空间完成弯曲实验。油缸活塞杆(28)及上部铰拉杆(17)均以螺纹形式对外联接,以利于扩充其它的试验。Bending supports (22) are respectively installed in the middle parts of the left and right columns (2), (30), so that the bending test can be completed in the tension-compression space. Oil cylinder piston rod (28) and upper hinge pull rod (17) are all externally connected with threaded form, to be beneficial to expanding other tests.
二、扭转部分 在图2、图5中,由底座(1)、左立柱(2)、扭转减速机支承板(4)、扭矩传感器固定板(13)组成扭转框架,扭转减速机支承板(4)、扭矩传感器固定板(13)皆与左立柱相联接,扭转减速机支承板(4)同时与底座(1)相联接。扭转减速机总成(5)安装在扭转减速机支承板(4)上,扭转减速机总成(5)输出轴与扭转动轴(7)相联接,光电编码器(6)及扭转下夹头(8)安装在扭转动轴(7)上。扭矩传感器(12)安装在扭矩传感器固定板(13)上,扭转定轴(11)穿过扭矩传感器(12),并可在扭矩传感器(12)中上下滑动,扭转上夹头(10)安装在扭转定轴(11)上。扭转试件(9)为两端铣平的圆试件,分别安装在扭转上、下夹头(10)、(8)的钳口中,起动扭转减速总成(5),扭转动轴(7)转动,便可对扭转试件(9)施加扭矩。扭矩的大小由扭矩传感器(12)输出,转角由光电编码器(6)输出。2. The torsion part In Fig. 2 and Fig. 5, the torsion frame is composed of the base (1), the left column (2), the support plate of the torsion reducer (4), and the fixing plate of the torque sensor (13). The support plate of the torsion reducer ( 4), the torque sensor fixed plate (13) is all connected with the left column, and the torsion reducer support plate (4) is connected with the base (1) simultaneously. The torsion reducer assembly (5) is installed on the torsion reducer support plate (4), the output shaft of the torsion reducer assembly (5) is connected to the torsion shaft (7), the photoelectric encoder (6) and the torsion lower clamp Head (8) is installed on the torsion rotating shaft (7). The torque sensor (12) is installed on the torque sensor fixed plate (13), the fixed shaft (11) passes through the torque sensor (12) by twisting, and can slide up and down in the torque sensor (12), and the upper chuck (10) is installed by twisting On the torsionally fixed shaft (11). The torsion test piece (9) is a round test piece with both ends milled flat, installed in the jaws of the torsion upper and lower chucks (10), (8) respectively, the torsion deceleration assembly (5) is started, and the torsion shaft (7 ) is rotated to apply torque to the torsion test piece (9). The magnitude of the torque is output by the torque sensor (12), and the rotation angle is output by the photoelectric encoder (6).
三、附属部分 在图1、图2、图4中,距底座(1)一定高度上设一工作平台(26),工作平台(26)固定在工作平台支架(27)上,工作平台支架(27)分别焊接在左立柱(2)、右立柱(30)、左侧小立柱(38)、右侧小立柱(36)上,左侧小立柱(38)、右侧小立柱(36)焊接在底座(1)上。电气柜(35)设置在扭转减速机支承板(4)上。在电气柜(35)右侧设置前面下部封板(41),安装在左侧小立柱(38)、右侧小立柱(36)上。控制斜面板(34)安装在工作平台(26)及左、右侧小立柱(38)、(36)上。控制按钮(33)安装在控制斜面板(34)上。传感器输出接头(42)集中布置在实验机右侧,工作平台(26)下方。抽屉(39)安装在控制斜面板(34)中间部位。油泵总成(31)固定在底座(1)上。Three, subsidiary part In Fig. 1, Fig. 2, Fig. 4, a working platform (26) is established on a certain height from the base (1), and the working platform (26) is fixed on the working platform support (27), and the working platform support ( 27) Weld respectively on the left column (2), right column (30), left side small column (38), right side small column (36), left side small column (38), right side small column (36) welding on the base (1). The electrical cabinet (35) is arranged on the support plate (4) of the torsion reducer. The front lower sealing plate (41) is set on the right side of the electric cabinet (35), and is installed on the small column (38) and the small column (36) on the left side. Control inclined panel (34) is installed on work platform (26) and left and right small column (38), (36). Control button (33) is installed on the control inclined panel (34). The sensor output joints (42) are concentratedly arranged on the right side of the experimental machine, below the working platform (26). Drawer (39) is installed in the middle part of control inclined panel (34). The oil pump assembly (31) is fixed on the base (1).
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CN1945267B (en) * | 2006-10-20 | 2011-03-02 | 北京赛迪机电新技术开发公司 | Test machine for mechanism |
CN100504342C (en) * | 2006-12-26 | 2009-06-24 | 杭州市汽车内饰件有限公司 | Detecting machine for automobile chair slide rail angle regulator strength and its detecting process |
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2003
- 2003-07-25 CN CNB031440088A patent/CN100504343C/en not_active Expired - Fee Related
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