CN100503154C - Integral production method of material removing and ultrasonic surface processing - Google Patents
Integral production method of material removing and ultrasonic surface processing Download PDFInfo
- Publication number
- CN100503154C CN100503154C CNB2006101556208A CN200610155620A CN100503154C CN 100503154 C CN100503154 C CN 100503154C CN B2006101556208 A CNB2006101556208 A CN B2006101556208A CN 200610155620 A CN200610155620 A CN 200610155620A CN 100503154 C CN100503154 C CN 100503154C
- Authority
- CN
- China
- Prior art keywords
- ultrasonic
- cutter
- workpiece
- telecommunication
- giant magnetostrictive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000463 material Substances 0.000 title claims description 12
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 238000000034 method Methods 0.000 claims abstract description 19
- 238000003754 machining Methods 0.000 claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 12
- 238000006073 displacement reaction Methods 0.000 claims abstract description 12
- 230000033001 locomotion Effects 0.000 claims abstract description 12
- 239000002131 composite material Substances 0.000 claims abstract description 7
- 230000001186 cumulative effect Effects 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 3
- 239000000806 elastomer Substances 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 230000000644 propagated effect Effects 0.000 claims description 3
- 238000005498 polishing Methods 0.000 description 5
- 238000003801 milling Methods 0.000 description 4
- 238000007514 turning Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 230000005284 excitation Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Landscapes
- Milling Processes (AREA)
Abstract
The present invention belongs to a machining method, in particular, it relates to a cutting automatic machining method. It is characterized by that said invention adopts mechanical movement composite mode and electric signal composite mode to make the cutting-tool produce precision displacement to implement material-removing machining operation and make the workpiece be reached to a certain size accuracy, at the same time said invention utilizes ultrasonic frequency vibration to make the surface of workpiece implement ultrasonic surface burnishing processing operation.
Description
Technical field
The present invention relates to a kind of machining process, especially a kind of cutting automatization processing method.
Background technology
The size fine finishining of workpiece refers to metal cutting tool to make the dimensional accuracy of workpiece reach designing requirement from the unnecessary metal of workpiece excision, and commonly used have turning, milling, a grinding etc.; Surface finishing processing is a kind of processing technology that improves the surface quality of workpiece, and commonly used have roll extrusion, grinding and a ultrasonic polishing processing etc.Traditional main method is: after turning or the milling, and grinding again; After turning or the milling, carry out rolling and processing again; After turning or the milling, carry out ultrasonic polishing processing etc. again.Wherein ultrasonic polishing processing, especially in some Surface Machining such as titanium alloy, high temperature alloy, engineering ceramics, to significant effect is arranged microhardness, wearability, fatigue strength and fatigue life of the surface quality that improves workpiece, workpiece than difficult-to-machine material and weldment.Present ultrasonic polishing processing technology is after the workpiece cutting possesses the certain size precision, carry out ultrasonic polishing processing again, the adjustment branch multistep of the clamping of workpiece, machined parameters is carried out, often cause working (machining) efficiency low, and in ultrasonic polishing process, easily cause because of technological parameter adjustment, the improper surface of the work damage that causes of clamping, even destroy existing dimensional accuracy.
Summary of the invention
The purpose of this invention is to provide and a kind ofly can carry out material removal process and the integrated method for processing of ultrasonic surface finishing simultaneously.
The step of the production method of prior art comprises:
1) clamping workpiece on machining tool;
2) cutter spacing is moved to the cutting original position;
3) calculate cutting output, set the feed distance;
4) carry out size fine finishining;
5) withdrawing;
6) repeating step 3,4,5 reaches finishing requirements up to workpiece size;
7) tool changing installs to the Ultrasonic machining cutter on the lathe cutter saddle;
8) open ultrasonic equipment, adjust parameters such as ultrasonic tool heads height, precompression;
9) carry out surface of the work processing;
10) withdrawing unloads workpiece, machines;
The present invention makes amendment to prior art, has cancelled step 5 and step 7, and step 3 and step 8 are merged, and step 4 and step 9 merge.Be that technical scheme of the present invention is:
A kind of logging material is removed and the incorporate production method of ultrasonic Surface Machining, and this method may further comprise the steps:
1) clamping workpiece on machining tool;
2) cutter spacing is moved to the cutting original position;
3) calculate cutting output, set the feed distance, open ultrasonic equipment, adjust parameters such as ultrasonic tool heads height, precompression;
4) carry out the processing of size fine finishining and surface of the work;
5) repeating step 3,4 reaches finishing requirements up to workpiece size;
6) withdrawing unloads workpiece, machines.
As preferably, the step 3 among the present invention can adopt the mechanical movement complex method.Ultra-magnetostriction microdisplacement driver and ultrasonic transducer are connected as a single entity by connecting plate, and ultrasonic transducer makes cutter generation ultrasonic vibration under the supersonic frequency power drives, and the luffing bar plays amplitude and amplifies and cumulative; Ultra-magnetostriction microdisplacement driver promotes ultrasonic transducer, luffing bar and cutter and realizes the location together, two stacks that motion is micrometric displacement and ultrasonic vibration in the motion of realization cutter.
As preferably, step 3 also can adopt signal of telecommunication complex method.To be used for micrometric displacement power amplifier output that drives and the power amplifier output stack that is used for ultrasonic vibration, the supersonic frequency signal of telecommunication is as the carrier wave on the low frequency signal of telecommunication, composite signal inputs to the giant magnetostrictive rod actuator of collection micrometric displacement and ultrasonic vibration one, in low-frequency range, giant magnetostrictive rod, luffing bar and cutter all show as rigid body, the signal of telecommunication of low frequency drives giant magnetostrictive rod and realizes precision positioning, in supersonic range, giant magnetostrictive rod, luffing bar and cutter all can be regarded elastomer as, ultrasonic wave is propagated with the compressional wave form, it is reciprocating in the original place by sinusoidal rule to cause that each particle advances direction along wavefront, and conducts to cutter with the velocity of sound, makes cutter do ultrasonic vibration.
Adopt among the present invention under the signal of telecommunication complex method situation, low-frequency current signal and supersonic frequency current signal are through coupling device, form a kind of recombination current signal, this composite signal is the supersonic frequency electric current carrier signal that superposeed on the big current signal of low frequency, composite signal is input to giant magnetostrictive transducer, under the big current signal excitation of low frequency, giant magnetostrictive transducer is a rigid body, realize accurate, locate fast, under the excitation of supersonic frequency current signal, the vibration of giant magnetostrictive transducer generation supersonic frequency, the motion that giant magnetostrictive transducer is realized is the precision micro-displacement of low frequency and the stack of supersonic frequency vibration, cutter generation precision micro-displacement is realized material removal process, make workpiece reach the certain size precision, the supersonic frequency vibration makes workpiece finish ultrasonic surface finishing processing, and material removal and the integrated processing of ultrasonic surface finishing are achieved.The present invention has realized material removal process and ultrasonic surface finishing synchronous processing production, has improved production efficiency.
Purpose of the present invention, feature and advantage will be in conjunction with the embodiments, are further described with reference to accompanying drawing.
Description of drawings
Fig. 1 is structure of the present invention and system's schematic block diagram;
Fig. 2 is that complex method is the mechanical movement schematic block diagram among Fig. 1;
Fig. 3 is that complex method is a signal of telecommunication schematic block diagram among Fig. 1.
The specific embodiment
With reference to last figure, provide following embodiment.To help to understand the present invention by embodiment, but not limit content of the present invention.All distortion that those of ordinary skill in the art can directly derive or associate from content disclosed by the invention all should be thought protection scope of the present invention.
Embodiment 1: a kind of logging material is removed and the incorporate production method of ultrasonic Surface Machining, and this method may further comprise the steps:
1) clamping workpiece on machining tool;
2) cutter spacing is moved to the cutting original position;
3) calculate cutting output, set the feed distance, open ultrasonic equipment, adjust parameters such as ultrasonic tool heads height, precompression;
4) carry out the processing of size fine finishining and surface of the work;
5) repeating step 3,4 reaches finishing requirements up to workpiece size;
6) withdrawing unloads workpiece, machines.
Step 3 adopts the mechanical movement complex method.Ultra-magnetostriction microdisplacement driver and ultrasonic transducer are connected as a single entity by connecting plate, and ultrasonic transducer makes cutter generation ultrasonic vibration under the supersonic frequency power drives, and the luffing bar plays amplitude and amplifies and cumulative; Ultra-magnetostriction microdisplacement driver promotes ultrasonic transducer, luffing bar and cutter and realizes the location together, two stacks that motion is micrometric displacement and ultrasonic vibration in the motion of realization cutter.
Embodiment 2: step 3 adopts signal of telecommunication complex method.To be used for micrometric displacement power amplifier output that drives and the power amplifier output stack that is used for ultrasonic vibration, the supersonic frequency signal of telecommunication is as the carrier wave on the low frequency signal of telecommunication, composite signal inputs to the giant magnetostrictive rod actuator of collection micrometric displacement and ultrasonic vibration one, in low-frequency range, giant magnetostrictive rod, luffing bar and cutter all show as rigid body, the signal of telecommunication of low frequency drives giant magnetostrictive rod and realizes precision positioning, in supersonic range, giant magnetostrictive rod, luffing bar and cutter all can be regarded elastomer as, ultrasonic wave is propagated with the compressional wave form, it is reciprocating in the original place by sinusoidal rule to cause that each particle advances direction along wavefront, and conducts to cutter with the velocity of sound, makes cutter do ultrasonic vibration.
Claims (3)
1, a kind of logging material is removed and the incorporate production method of ultrasonic Surface Machining, and this method may further comprise the steps:
1) clamping workpiece on machining tool;
2) cutter spacing is moved to the cutting original position:
3) calculate cutting output, set the feed distance, open ultrasonic equipment, adjust ultrasonic tool heads height, precompression parameter;
4) carry out the processing of size fine finishining and surface of the work;
5) repeating step 3,4 reaches finishing requirements up to workpiece size;
6) withdrawing unloads workpiece, machines.
2, a kind of logging material according to claim 1 is removed and the incorporate production method of ultrasonic Surface Machining, it is characterized in that: step 3 adopts the mechanical movement complex method, ultra-magnetostriction microdisplacement driver and ultrasonic transducer are connected as a single entity by connecting plate, ultrasonic transducer is under the supersonic frequency power drives, make cutter generation ultrasonic vibration, the luffing bar plays amplitude and amplifies and cumulative; Ultra-magnetostriction microdisplacement driver promotes ultrasonic transducer, luffing bar and cutter and realizes the location together, two stacks that motion is micrometric displacement and ultrasonic vibration in the motion of realization cutter.
3, a kind of logging material according to claim 1 is removed and the incorporate production method of ultrasonic Surface Machining, it is characterized in that: step 3 adopts signal of telecommunication complex method, to be used for micrometric displacement power amplifier output that drives and the power amplifier output stack that is used for ultrasonic vibration, the supersonic frequency signal of telecommunication is as the carrier wave on the low frequency signal of telecommunication, composite signal inputs to the giant magnetostrictive rod actuator of collection micrometric displacement and ultrasonic vibration one, in low-frequency range, giant magnetostrictive rod, luffing bar and cutter all show as rigid body, the signal of telecommunication of low frequency drives giant magnetostrictive rod and realizes precision positioning, in supersonic range, giant magnetostrictive rod, luffing bar and cutter all can be regarded elastomer as, ultrasonic wave is propagated with the compressional wave form, it is reciprocating in the original place by sinusoidal rule to cause that each particle advances direction along wavefront, and conducts to cutter with the velocity of sound, makes cutter do ultrasonic vibration.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101556208A CN100503154C (en) | 2006-12-30 | 2006-12-30 | Integral production method of material removing and ultrasonic surface processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101556208A CN100503154C (en) | 2006-12-30 | 2006-12-30 | Integral production method of material removing and ultrasonic surface processing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN100999057A CN100999057A (en) | 2007-07-18 |
| CN100503154C true CN100503154C (en) | 2009-06-24 |
Family
ID=38257925
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006101556208A Expired - Fee Related CN100503154C (en) | 2006-12-30 | 2006-12-30 | Integral production method of material removing and ultrasonic surface processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100503154C (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103481015B (en) * | 2013-10-15 | 2016-04-06 | 山东大学 | The strengthening of Electricity Contact Heating assisting ultrasonic vibration surface and finishing processing device and method |
| CN109015232A (en) * | 2018-09-28 | 2018-12-18 | 江西理工大学 | A kind of large complicated carved ultrasonic surface finishing hardening system and its application method |
-
2006
- 2006-12-30 CN CNB2006101556208A patent/CN100503154C/en not_active Expired - Fee Related
Non-Patent Citations (4)
| Title |
|---|
| 超磁致伸缩材料在活塞异形销孔加工中的应用. 吕福在，项占琴，方正辉.机电工程，第6期. 1997 |
| 超磁致伸缩材料在活塞异形销孔加工中的应用. 吕福在，项占琴，方正辉.机电工程，第6期. 1997 * |
| 高精度非圆截面加工机构设计及其控制方法研究. 吕福在，项占琴，戚宗军，程耀东.机械科学与技术，第19卷第5期. 2000 |
| 高精度非圆截面加工机构设计及其控制方法研究. 吕福在，项占琴，戚宗军，程耀东.机械科学与技术，第19卷第5期. 2000 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100999057A (en) | 2007-07-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100999058B (en) | Integrated device for size precision processing and ultrasonic surface processing | |
| CN106271493B (en) | A kind of prefabricated micro- texture assisting ultrasonic milling process method of laser and system of processing | |
| Chen et al. | State-of-the-art review on vibration-assisted milling: principle, system design, and application | |
| CN204413769U (en) | A kind of three-D ultrasonic vibration ELID internal grinding experimental provision | |
| Lin et al. | Development of a non-resonant 3D elliptical vibration cutting apparatus for diamond turning | |
| CN104624463A (en) | Two-dimensional ultrasound vibration platform | |
| WO2012124813A1 (en) | Ultraprecision composite processing device and ultraprecision composite processing method | |
| CN104526471B (en) | Ultrasonic 3D vibration and ELID (Electrolytic In-process Dressing) combined precision grinding system and method | |
| CN101966596B (en) | High-length-to-diameter ratio variable-section slender shaft ultrasonic elliptical vibration turning machining method | |
| CN102528077A (en) | Processing method of ferrous metal super-finishing surface | |
| CN102069425A (en) | Precise combined-machining equipment for complicated profiles made of hard and brittle materials | |
| CN110586941A (en) | Deformation control system and method in metal part additive manufacturing process | |
| CN106002543A (en) | Initiative mild grinding and polishing device and method based on viscous-elastic material | |
| CN102975025A (en) | Special cutting device for lathe for processing slender piston rod | |
| CN100503154C (en) | Integral production method of material removing and ultrasonic surface processing | |
| CN208513650U (en) | A kind of high adjustable precision ultrasonic truning fixture in center | |
| CN205572062U (en) | Numerical control machining center with accurate processing technology of rotatory supersound | |
| CN107175467B (en) | A kind of micro- deep trouth ultrasonic cavitation auxiliary milling polishing combined machining method and device | |
| CN102275231B (en) | Three-dimensional ultrasonic vibration machining working head | |
| CN203236529U (en) | Ultrasonic wave composite machining tool | |
| CN102886712A (en) | ELID (electrolytic in-process dressing) ultrasonic honing device | |
| CN208906392U (en) | The combined type processing machine ground in conjunction with laser cutting and ultrasonic | |
| CN112276176A (en) | Micro-milling burr suppression method applied to folded waveguide slow-wave structure | |
| CN201783655U (en) | Double-shaft slant-bed numerically controlled lathe | |
| CN113334137B (en) | Three-dimensional ultrasonic vibration machining tool and control method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090624 |