Background technology
At present, various pines are because the difference of its wood property, rosin content and inclusion, degreasing method is variant slightly, but current degreasing pinewoods method and technology can be concluded five kinds: (1) alkali lye saponification method, (2) solvent extraction, (3) catalyst polymerization, (4) high temperature drying method, (5) boulton process.
Generally, usually adopt two or more degreasing method to combine, but manufacturer is unsatisfactory in actual applications in order to improve degreasing effect.As the degreasing pinewoods rate of utilizing the alkali lye saponification method to handle is low, easy to change, the gloss dimness, and wastewater problem is not basic yet to be solved, and has hindered the development that the pine wood products is produced.
In sum,, obtained considerable progress, also had problems, can not satisfy the requirement in enterprise and market at aspects such as degreasing rate, the anti-variable color processing of degreasing material and degreasing depth though developed many methods in that degreasing pinewoods is technical at present both at home and abroad.Simultaneously, on present degreasing pinewoods theory and technological development, also there are two problems of obviously being badly in need of research:
At first, related in the timber process of manufacture relevant with degreaser infiltration all is non-steady-state permeation process, and the parameter of promptly describing process is the amount relevant with the time.But model in the past is too idealized, and uses steady-state flow data fitting unstable state infiltration mostly.Therefore, set up a theoretical model that meets timber unstable state degreaser infiltration real process, design suitable unstable state degreaser permeability experimental technique, this is an all very important job in theoretical and production application.
Secondly, because measuring large scale test specimen degreaser infiltration coefficient has any problem in practical operation, and the research about the degreasing infiltration all is based on laboratory scale small size test specimen at present, add that the infiltrative variation of degreaser is very big, small size test specimen degreaser permeability has certain limitation in the application of reality, is difficult to the accurately actual degreaser Penetration Signature of reflection large scale test specimen.Thereby the degreaser saturated model of structure large scale timber test specimen, study its permeability, prediction and estimation large scale timber test specimen degreaser infiltration coefficient, can shorten the gap of experimental study and production practices, more effectively be applied in the relevant production reality of timber industry, avoid " large scale effect " to take place.
Therefore, utilize modern test, analysis means, carry out theory and technological innovation, new technology that research and development low cost, high efficiency, low pollution, wood color are fresh, technology maturation and industrialization level are high and new technology are development trends from now on.Applicant of the present invention carries out system research to degreasing pinewoods, obtains to utilize the technology of efficient degreasing, and this can change the situation that China's pine poor benefit is utilized, and also the sustainable development to China Forest has crucial meaning.
Summary of the invention
The neutral degreasing method of the pine that technical problem to be solved by this invention provides a kind of low cost, high efficiency, lowly pollutes, wood color is fresh and industrialization level is high.
In order to solve the problems of the technologies described above, the neutral degreasing method of pine provided by the invention, adopt following steps:
(1), preparation degreaser: according to mixed ethanol of volume ratio 1~9:1 and benzene, must mix solvent, and then, be mixed with degreaser according to the mixed solvent of volume ratio 1:99~1:9 dilute with water;
(2), tinning: according to V
Pine/ V
DegreaserVolume ratio is 1:10~1:0.5 with degreaser and the pine high pressure degreasing tank of packing into;
(3), ungrease treatment: be warming up to 110~160 ℃ with prestissimo, insulation 4~8h is cooled to 50~80 ℃ then, discharges liquid, reclaims rosin; After having arranged liquid, open degreasing tank, draw off pine and get final product.
Degreasing tank described in the above-mentioned steps (2) requires the pressure of anti-3MPa.
Pine described in the above-mentioned steps (2) means masson pine timber, pinus sylvestris var. mongolica timber, Huashan pine timber, larchwood, wet-land pine tree timber or torch pine timber.
Temperature retention time described in the above-mentioned steps (3) is that degreasing depth reaches the temperature retention time that 5~6cm needs.
Adopt the neutral degreasing method of the pine of technique scheme, reaching the purpose of degreasing by benzene/alcohol dissolving rosin) the present invention can make the degreasing pinewoods degree of depth reach 5~6cm, wood color keeps the fresh wood color of pine, and physico-mechanical properties descends less, can satisfy the requirement of furniture fully.This invention have be easy to realize, easy to operate, production cost is low, what is more important utilizes this technology not produce waste water, improves the added value of pine, job-creation helps promoting artificial forest resource and ecological, social harmonious development.
In sum, the present invention be a kind of low cost, high efficiency, lowly pollute, the neutral degreasing method of wood color is fresh and industrialization level is high pine.
The specific embodiment
Can further be expressly understood the present invention by specific embodiments of the invention given below, but following embodiment is not a limitation of the invention.
Embodiment 1:
(1) preparation degreaser: according to mixed ethanol of volume ratio 1:1 and benzene, must mix solvent, and then, be mixed with degreaser according to the mixed solvent of volume ratio 1:99 dilute with water;
(2) tinning: according to pine volume/degreaser volume is 1:1, with degreaser and the larch sheet material high pressure degreasing tank (requiring the pressure of anti-3MPa) of packing into;
(3) ungrease treatment: be warming up to 110 ℃ with prestissimo, insulation 8h makes its degreasing depth reach 5~6cm, and wood color keeps fresh pine wood color; Be cooled to 50 ℃ then, discharge liquid, reclaim rosin; After having arranged liquid, open degreasing tank, draw off pine and get final product.After the degreasing, degreasing rate reaches more than 80%, and color presents new green wood wood color, and the physico-mechanical properties variation is no more than 8%.
Embodiment 2:
(1), preparation degreaser: according to mixed ethanol of volume ratio 9:1 and benzene, must mix solvent, and then, be mixed with degreaser according to the mixed solvent of volume ratio 1:9 dilute with water;
(2), tinning: according to pine volume/degreaser volume is 1:10, with degreaser and the masson pine sheet material high pressure degreasing tank (requiring the pressure of anti-3MPa) of packing into;
(3), ungrease treatment: be warming up to 160 ℃ with prestissimo, insulation 4h makes its degreasing depth reach 5~6cm, and wood color keeps fresh pine wood color; Be cooled to 80 ℃ then, discharge liquid, reclaim rosin; After having arranged liquid, open degreasing tank, draw off pine and get final product.After the degreasing, degreasing rate reaches more than 80%, and color presents new green wood wood color, and the physico-mechanical properties variation is no more than 8%.
Embodiment 3:
(1), preparation degreaser: according to mixed ethanol of volume ratio 3:1 and benzene, must mix solvent, and then, be mixed with degreaser according to the mixed solvent of volume ratio 1:66 dilute with water;
(2), tinning: according to pine volume/degreaser volume is 1:0.5, with degreaser and the wet-land pine tree sheet material high pressure degreasing tank (requiring the pressure of anti-3MPa) of packing into;
(3), ungrease treatment: be warming up to 140 ℃ with prestissimo, insulation 6h makes its degreasing depth reach 5~6cm, and wood color keeps fresh pine wood color; Be cooled to 60 ℃ then, discharge liquid, reclaim rosin; After having arranged liquid, open degreasing tank, draw off pine and get final product.After the degreasing, degreasing rate reaches more than 80%, and color presents new green wood wood color, and the physico-mechanical properties variation is no more than 8%.
Embodiment 4:
(1) preparation degreaser: according to mixed ethanol of volume ratio 4:1 and benzene, must mix solvent, and then, be mixed with degreaser according to the mixed solvent of volume ratio 1:99 dilute with water;
(2) tinning: according to pine volume/degreaser volume is 1:8, with degreaser and the pinus sylvestris var. mongolica sheet material high pressure degreasing tank (requiring the pressure of anti-3MPa) of packing into;
(3) ungrease treatment: be warming up to 120 ℃ with prestissimo, insulation 8h makes its degreasing depth reach 5~6cm, and wood color keeps fresh pine wood color; Be cooled to 50 ℃ then, discharge liquid, reclaim rosin; After having arranged liquid, open degreasing tank, draw off pine and get final product.After the degreasing, degreasing rate reaches more than 80%, and color presents new green wood wood color, and physico-mechanical properties changes fluctuation and is no more than 8%.
Embodiment 5:
(1), preparation degreaser: according to mixed ethanol of volume ratio 5:1 and benzene, must mix solvent, and then, be mixed with degreaser according to the mixed solvent of volume ratio 1:9 dilute with water;
(2), tinning: according to pine volume/degreaser volume is 1:5, with degreaser and the torch pine sheet material high pressure degreasing tank (requiring the pressure of anti-3MPa) of packing into;
(3), ungrease treatment: be warming up to 150 ℃ with prestissimo, insulation 7h makes its degreasing depth reach 5~6cm, and wood color keeps fresh pine wood color; Be cooled to 60 ℃ then, discharge liquid, reclaim rosin; After having arranged liquid, open degreasing tank, draw off pine and get final product.After the degreasing, degreasing rate reaches more than 80%, and color presents new green wood wood color, and the physico-mechanical properties variation is no more than 8%.
Embodiment 6:
(1), preparation degreaser: according to mixed ethanol of volume ratio 2:1 and benzene, must mix solvent, and then, be mixed with degreaser according to the mixed solvent of volume ratio 1:66 dilute with water;
(2), tinning: according to pine volume/degreaser volume is 1:0.5, with degreaser and the Huashan pine sheet material high pressure degreasing tank (requiring the pressure of anti-3MPa) of packing into;
(3), ungrease treatment: be warming up to 130 ℃ with prestissimo, protect 5h, make its degreasing depth reach 5~6cm, wood color keeps fresh pine wood color; Be cooled to 70 ℃ then, discharge liquid, reclaim rosin; After having arranged liquid, open degreasing tank, draw off pine and get final product.After the degreasing, degreasing rate reaches more than 80%, and color presents new green wood wood color, and the physico-mechanical properties variation is no more than 8%.