CN100498609C - Novel man-machine control method for injection molding machine - Google Patents
Novel man-machine control method for injection molding machine Download PDFInfo
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- CN100498609C CN100498609C CNB2007100468755A CN200710046875A CN100498609C CN 100498609 C CN100498609 C CN 100498609C CN B2007100468755 A CNB2007100468755 A CN B2007100468755A CN 200710046875 A CN200710046875 A CN 200710046875A CN 100498609 C CN100498609 C CN 100498609C
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C2045/7606—Controlling or regulating the display unit
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Abstract
This invention relates to a sort of man-machine control device of the new type injection module machine, the control panel of this device adopts this control panel which compatible or absolute with the PC, and it adopts the absolute PC, it can show the screen content according to the request. The control panel sticks the Mylar slice of the plastic film; the switch adopts the contact control switch of machine contact type. The display screen adopts the liquid crystal display screen, it is the touch screen or general display screen, the display screen has the dormancy enactment, it is all-Chinese (or each national language) control interface. This device consists of the secrecy module, the sound module, the print data module, the reversion function module, and the connecting network port too. This invention also relates to control method of the regulation of the die ply, the closed-model and the die protection, the die sinking, the off-mode, the blowing, the neutron, the outgoing unit, the ejection and the storing and the bed-retreat, and the electric heating. The application of this invention is convenient and rapid. It is the same with the industrial field.
Description
Technical field
The invention belongs to the injection moulding machine field, particularly relate to man-machine control device of a kind of new-type injection moulding machine and method.
Background technology
Be subjected to the influence of traditional concept, in a very long time, man-machine interface gets the brush-off always, thinks that this is the rudimentary activity of carrying out in order to try to please the user purely, without any practical value.Estimate the sole criterion of hardware or software quality height, see exactly whether it has strong functions, can help the user to finish their task smoothly.
In recent years, along with the fast development of counter hardware technology, technical feature pointers such as the memory capacity of computing machine, travelling speed and reliability have had significant raising, and the production cost of computer hardware is drop significantly but, and personal computer is universal day by day.The computer user of a new generation, have higher requirement in the operability of application software and the aspects such as comfortableness of software operation, except that the used software of expectation has the strong functions, expect that more application software can provide light, happy, as a to feel good operating environment for them as much as possible.
This demand exists aspect Industry Control simultaneously, especially in the control of injection machine.In the past, the production of domestic controller of plastic injection molding is limited, adopts controller American-European, Japanese and that make in Taiwan mostly, and these control products all lack the consideration to numerous users' ability, knowledge and price.Though the chain of command version is separated with controller, but grasp empty function and all concentrate on controller, chain of command version (comprising screen) only is the keyboard of another kind of counter: and the high-grade controller of use touch-screen, though terminal can alleviate working load significantly with the view that machine does not have coverage, the visualization scope that touch-screen allows is very big, make that the operation of touch-screen is more directly perceived, all parameters can both show on touch-screen and can directly revise that it is littler wrong probability to occur.Unfortunately, there is expensive problem.
Summary of the invention
Technical matters to be solved by this invention provides and a kind of control panel and controller is combined into one, and display screen does not have only the man-machine control device of new-type injection moulding machine and the method for Presentation Function merely yet.
The technical solution adopted for the present invention to solve the technical problems is: provide a kind of new-type injection moulding machine ergonomic method, comprise the steps:
(1) after installation mold is finished, determines the whether good proper data of adjusted of mould, seat stand and injection unit;
(2) use the mode transfer button to remove to adjust the thickness of mould, advance key by mode transfer and adjust and reduce mold thickness or move back key by mode transfer and adjust the increase mold thickness;
(3) set opening stroke, can be quick at the pass mould, close mould low pressure and Guan Mo high pressure and select four sections pressure-speeds, the input desire is set in four sections options buttons speed and force value, setting is changeed low pressure dislocation and low pressure fast and is changeed high pressure dislocation;
(4) determine opening stroke, input operation person's desire is set in four sections die sinkings pressure and velocity amplitude; Set die sinking one slow-speed die sinking dislocation fast; Set the slow dislocation of the quick turn-off mould of die sinking two;
(5) set demoulding pattern and number of times, set advance two sections pressure and speed of the demoulding; Setting is advanced and is stopped and number of times; Set the dislocation of one section of holder mould and two sections; Set mould and move back pressure-speed and time delay; Setting holder mould moves back final position and puts; Time delay before the setting demoulding; If the operator does not want to use the demoulding, release times can be set at 0;
(6) set the time of blowing afloat,, just can carry out the action of blowing when die sinking arrives the air blowing operating position that sets; Also can set the time delay of blowing as required; If any problem is arranged in the middle of the air blowing assignment procedure, can stop everything by manipulated key;
(7) subpattern and control model in the setting; Set the pressure and the speed of neutron action; Set operating position and the actuation time or the strand tooth number of times of neutron;
(8) set seat and move back pattern; Set the pressure of seat stand unit, speed; Set the seat stand unit fast, at a slow speed with the position of terminal point; Can be at a slow speed when seat stand advances the arrival final position from quick commentaries on classics;
(9) set the pressurize translative mode; Set the oil pressure pressure and the speed of each section ejaculation and pressurize; Set each section ejaculation input position; Set the input time of each section pressurize; Time delay before the setting storing;
(10) pressure-speed of each section of setting storing; Set the dislocation of each section storing; Setting seat moves back pattern and pressure, speed, position and time; Set preceding time delay of storing or cool time;
(11) design temperature pattern; Set every section temperature of material pipe; Set the every section buffer zone of heating of material pipe; Heat if the operator wants to use regularly, can set the material pipe and approximately regularly heat.
Control panel of the present invention and controller are combined into one, display screen does not have only Presentation Function merely yet, it is quick to be easy to use, and the operation control panel appearance is posted beautiful generous colored plastic film Mylar sheet, have dustproof, anti-pollution function, and the dirt above capable of washing, font is clear and have a pattern non-productive operation, and printed circuit board (PCB) is housed in inside, and the touch switch of dozens of A contact is arranged above, this switch belongs to contact machinery, sense of touch is good, assurance can be used and reach millions ofly time, can change other untapped button voluntarily during if any fault, use and keep in repair all convenient.
Description of drawings
Fig. 1 is the front elevation of invention.
Fig. 2 is the graph of a relation of the present invention and other device.
Fig. 3 is the controller internal structure figure.
Fig. 4 is operational instances figure.
Fig. 5 adjusts process flow diagram for mold thickness.
Fig. 6 is for closing mould and mould protection process flow diagram.
Fig. 7 is the die sinking process flow diagram.
Fig. 8 is a demoulding process flow diagram.
Fig. 9 is the air blowing process flow diagram.
Figure 10 is the neutron process flow diagram.
Figure 11 is the injection unit process flow diagram.
Figure 12 is for penetrating and the pressurize process flow diagram.
Figure 13 moves back process flow diagram for storing and seat.
Figure 14 is the electric heating process flow diagram.
Embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in and limit the scope of the invention.Should be understood that in addition those skilled in the art can make various changes or modifications the present invention after the content of having read the present invention's instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.
As shown in Figure 1, the man-machine control device of a kind of new-type injection moulding machine of the present invention provides the compatible or control panel independently with PC, and the chain of command version is with adopting separate CPU, the screen content of can programming voluntarily.
LCDs can adopt touch-screen or general display screen, can adjust brightness voluntarily; Display screen has sleep to set, and can increase the service life; Full Chinese (or various countries' Chinese language) operating and controlling interface, all are provided with parameter, running status, indicating fault and all can show, and are short and sweet.
Post sheet on the control panel through the colored plastic film Mylar of special processing, has dustproof, antifouling, acid and alkali-resistance function, and the dirt above capable of washing, font is clear and have a pattern non-productive operation, touch switch belongs to mechanical contact, and the good reliability height of sense of touch can use to reach millions of times, can change other undefined button voluntarily during if any fault, use and keep in repair all convenient., do not use to surpass and promptly blur, fade more than 1 year, be difficult for identification like the color printing mode of common metal inscription version printing treatment.
The setting and the protection of input data are divided into hardware and two kinds of forms of software, and hardware utilizes the key lock data display, prevents to revise data comprehensively; Software utilizes multiple code data class locking, and can set up different passwords on their own according to user's demand difference; Separate personnel with password setting and can enter the modification level, or data can not revise scope, effectively reach duplicate protection.
The multinomial additional function of tool is selected in addition, as increasing sound card, utilizes phonetic function to come non-productive operation and security warning, and the voice that can record country variant on demand lower the fatigue strength that the user operates machines; Can connect printer port, print module data and monitoring and the production data of noting down production run, but so that carry out process management. also real time print modulus monitor data is set up the product guarantor foundation of shipment; Can connect the disc driver port, the store operation data are with mechanical adjustment parameter, similar system recovery function, in order to the batch process of maintenance with machine; Connect the network port, increase the networking control function.
In same user interface, all menus select, order input, data presentation and other function to keep the consistance of style.The man-machine interface of style unanimity can be given a kind of succinct, harmonious aesthetic feeling of people.
To the possible hurtful action of institute, stake out a claim that the user confirms, for example put question to " you are certainly ...? " Deng, action should allow to recover (UNDO) to great majority, the user is made mistakes take tolerant attitude.
User interface can be made timely user's decision and responding, the efficient that improve dialogue, moves and think deeply, and the minimizing stroke of maximum possible shortens mouse moving distance, avoids making the user to produce sensation at a loss as to what to do.
Man-machine interface provides the help system of context-sensitive, allows the user in time obtain to help, as far as possible with brief verb and verb phrase prompt command.
Rationally divide and the efficient display screen that uses.Only show and the information of context-sensitive, allow the user that visual environment is safeguarded; Separate different types of information with window, only show significant error message, avoid factor according to the too obscure user's of causing worry.
Guarantee information display mode and data entry mode harmonious, reduce the action of user's input as far as possible, hide the order that to select for use under the current state, allow the free input mode of user, can delete the input of no realistic meaning, allow the user to control reciprocal process.
This device uses Intel based chipset, and is compatible fully with DOS/Windows operating system, and the chain of command version allows you to use the PC and the printer serial connection machine of any standard.Utilize special-purpose software, C/C++ program code and standard PC interface can easily develop the special requirement of satisfying the user.Be more easily, the chain of command version can be used the configuration of any language, east or department of western languages all can, according to user's hobby in conjunction with the operation language.
This device all is that standard is equipped with to the organic type VGA of institute display screen (640 x 480pixels, DSTN/TFT, 512KB VRAM).Can select monochrome or color/graphics according to user's hobby, big or small 8 o'clock, 10 o'clock or bigger.Assembling PC keyboard interface, the parallel print.er port of standard allow the user to be connected in series machinery and any PC and periphery.But the software of simultaneous altitude customizations allows the user can comply with specific demand, adjusts man-machine interface screen and graphic interface.
As shown in Figure 4, after the mould installation, please determine mould, whether seat stand and injection unit have mixed up whole proper data, to avoid the damage of machine.In addition, must determine whether the material pipe connects with mould and whether mould is fixed safely.
As shown in Figure 5, when device mould again, use the mode transfer button to remove to adjust the thickness of mould.Advancing key by mode transfer adjusts and reduces mold thickness (being reduced in distance between static die holder and the dynamic die holder) or move back key by mode transfer and adjust and increase mold thickness (being increased in distance between static die holder and the dynamic die holder).Continue by this key, die holder can continuous action.This die holder will be met slowly mobile and be stopped.Continue to keep and begin to move continuously with upper bolster in 1 second, decontrol this key and will stop the mobile of die holder by this key.If the operator is by this key and relieving immediately, this die holder will slowly move and stop just so-called fine setting.The operator can repetitive operation move on to desired position with die holder.
When the operator has installed new mould, shut safety door and start then by mode transfer use key, just can use manual mode transfer action.After the die change, the operator can change the speed and the pressure of mode transfer and set in other stroke face.If be necessary, the operator also can be new mould and sets mold data or load the mold data that has configured.After the data setting of adjusting is finished, use key to come closing molding by a mode transfer again.After mould was closed, controller can be carried out automatic mold-adjustment according to the data that set.Complete when automatic mold-adjustment, all actions will stop and can sounding the alarm.At this moment, will return under the manual state.
As shown in Figure 6, close mould and can carry out four sections pressure-speeds: the pass mould is quick, closes mould low pressure and Guan Mo high pressure.For more turnout, Guan Mo action can be more hurry up, and for fear of the damage of machine and mould, setting correct data, to protect mould be very important.Press manipulated key, determine to carry out under manual mode, ShiShimonoseki natch is pressed in the setting of switch mould on panel.Set opening stroke, the switch mould will can not surpass the stroke that you set.Next, close speed and the force value that input operation person's desire is set in the mould at four sections.But must determining this setting, the operator will make level and smooth the moving of mould.Enough low in the speed of closing the setting of mould low pressure, cause mould to damage in the mould in order to avoid there is foreign matter to rest on.Should be set in mould from the transfer point of quick commentaries on classics low pressure may have before the position of foreign matter.The transfer point that changes high pressure from low pressure should be set in the feature die die face and rigidly connect the contact.In order to add quick closing valve mould speed, it is differential that the operator can select to close mould, just can add quick closing valve mould speed.After setting a relevant mould parameter, and under manual state, carry out Guan Moshi, please the inspection machine action whether meet your desired action.If the operator has any problem in the middle of Guan Mo adjusts, can come shut-down operation by manipulated key.
As shown in Figure 7, die sinking is divided into four sections.Comprise that die sinking one is slow, die sinking fast one and die sinking fast two.Press manipulated key, determine to carry out under manual mode, die sinking is set, and presses the die holder setting key on panel.Determine opening stroke, if be necessary to be adjusted to the stroke that the operator wants.When die sinking, die sinking will can not surpass the position that the operator sets.Next, pressure and the velocity amplitude that input operation person's desire is set in four sections die sinkings.But must determining this setting, the operator will make level and smooth the moving of mould.Set the slow oil pressure speed of die sinking one, the very smooth-going separation of mould is got final product.Can be according to the operator need adjust slow-speed position fast.Before arriving the die sinking terminal point, need make die sinking move slack-off slowly and arrive the die sinking terminal point from quick conversion two to stop guaranteeing machine, it is not too many that the position can not surpass the die sinking final position.If the operator will take out product with mechanical arm, the operator must set recycle time delay, and the recycle timing is exactly to the time of closing before the mould from a last loop ends.After setting all die sinking parameters, under manual mode, carry out the die sinking action and confirm whether the machine action meets the data that set.Please stop all control operations if in carrying out the die sinking adjustment, run into any problem by manipulated key.
As shown in Figure 8, the demoulding has three kinds of patterns product can be ejected after production cycle.Operator selectable is selected partly and is taken off, reaches for fixed time and vibrate.Half mold-relieving type is to use under semi-automatic situation.Take off into is to eject product according to demoulding condition enactment.After safety door is opened, also shut again, before another circulation will begin, do again and take off the deactuate work.Under fixed pattern, the demoulding is to set according to stripping means and release times to move.This is used under full automatic working usually.It need the switch safety door be not the next production cycle of sustainable execution.Under vibrating mode, advance final position and put when it arrives demoulding, just advance front end and do quick vibrations (vibrations distance according to two strokes of faces of parameter in control during vibration measurer) in holder.Press manipulated key, determine under manual mode, to carry out.Set demoulding pattern and number of times, do not want to use the demoulding if note that the operator, the operator can be set at 0 with release times.The demoulding tries function again and can only be used in the electric eye automatic mode and use.If what the product in the mould can not be complete is ejected, then can sound the alarm and the demoulding will be carried out once more.Sent machine and will continue normal running by complete as fruit product.If still can't eject and to enter demoulding failed-event alert.Therefore if product does not have being ejected of success in the mould, and do not select for use the electric eye automatic mode and the demoulding to try function again, the sound is sent in the alarm meeting and machine will stop.Can be divided into two sections pressure-speeds in the demoulding first time, and can be according to dislocation transfer pressure speed.Set again to break away from and move back pressure-speed, take off before moving back to set time delay and allow the operator taking off the time that the into intact operator of stop sets, do again and take off deactuate and do.(but can not keep taking off into, pressure, speed and solenoid valve) is if after die sinking, want the cooling of the finished product on the mould please be set demoulding time delay.After setting all demoulding parameters, under manual mode, carry out the demoulding and confirm whether the action of machine is fit to.There is any problem to come shut-down operation if set manipulate person by manipulated key in the demoulding.
As shown in Figure 9, machine provides the selection of movable die holder and static die holder air blowing mould release.Press manipulated key, determine under manual mode, to carry out.Press corresponding button and enter demoulding setting.Set its actuation time.When die sinking arrives the air blowing operating position that the operator sets, just can carry out the action of blowing.If be necessary, please set the time delay of blowing.Set after all air blowing parameters and confirm whether machine action is suitable.If the operator has any problem in the middle of the air blowing assignment procedure, can stop everything by manipulated key.
As shown in figure 10, can reach three groups of neutrons (A, B and C) at most according to installations.Each neutron is then distinguished Be Controlled.The period of the day from 11 p.m. to 1 a.m in setting, the operator must determine that this setting will can not cause the damage of neutron or mould.After neutron was set, for controller, it was impossible protecting all contingent mistakes.Press manipulated key, determine under manual mode, to carry out.Press the neutron key on the panel, can enter neutron and set the face of drawing.At first, if subpattern has only and advances merely and retreat then use the standard neutron in selecting for use, to produce screw thread in neutron inside and then must use strand tooth pattern.If must not use neutron, then the neutron model selection 0.Next, the control model of asking the selection operation person to be wanted is controlled moving of neutron.Under middle subpattern, the operator can use Stroke Control or time control.In strand tooth pattern, control is controlled and counted to operator's up time.Using Stroke Control can permit the operator uses travel switch to control moving of neutron.During production cycle, arrive the operating position neutron with shift-in or shift out, arrive up to limit switch.PLSCONFM such as limit switch are performed, and then during the switch no show, machine will stop when selecting Stroke Control (if).For the entering or withdrawing from of neutron, time control is carried out according to setting-up time.Operating position during production cycle, the mobile of neutron is according to the time that sets.Therefore neutron mobile will do not controlled by travel switch but control with the time.Therefore the operator can not rely on the protection of limit switch.In strand tooth pattern, time control is to use setting-up time to control the strand agomphiasis and does.In opening stroke, arrive operating position, use setting strand tooth number of times to control the strand agomphiasis and do.Usage count control, the operator must use electric eye to respond to the rotation number of teeth, and control strand agomphiasis work, please notes that the control of counting control ratio time is comparatively accurate correct.According to operator's needs to the shift-in of each neutron or withdraw from set pressure, speed, time, strand tooth counting and position.When the die sinking loop ends, have only and use neutron A to carry out strand agomphiasis work, the action that just has strand tooth two to move back.Please note that this strand tooth two moves back the control of usage count only.Set after the parameter of all neutrons, under manual mode, carry out neutron and confirm whether the machine action suitable? if running into any problem during setting neutron, the operator can promptly stop machine operation by manipulated key.
As shown in figure 11, according to operator's requirement, the operator can set seat stand and return after ejaculation is finished.If the operator needs the seat stand activity, controller will provide three kinds of different modes of operator to select.Press manipulated key, determine under manual mode, to carry out.On panel, can enter other and set the face of drawing by correspondent button.At first, set seat and move back pattern, if pattern can be done a deactuate and do at the storing terminal hour after selecting storing.The die sinking front stall moves back pattern, promptly does when the operator does a deactuate before die sinking.If the operator wants to do deactuate and does to select penetrating back seat and move back after ejaculation is finished.If be set at " 0 " seat stand inertia then.Next, set the pressure that seat stand advances, speed.Its speed can be divided into fast and at a slow speed, at the beginning, seat stand advances and uses fast, puts when the arrival seat stand advances final position, just converts at a slow speed, touches mould up to nozzle.Can be at a slow speed when seat stand advances the arrival final position from quick commentaries on classics.The minimum safe range that will keep 20MM of distance between nozzle and mould and the termination is very important.If final position is set too close die holder, when nozzle can not slow down at the touching mould.This will cause the damage of mould and nozzle.When seat stand move back final position install be decided to be " 0 " time, seat stand will fall back on the end, please seat stand is advanced final position install fixed greater than 0.After setting all seat stand parameters please under manual mode the execution seat stand move and confirm whether the data that set suitable.If the operator encounters problems when setting seat stand and injection unit, can stop the action of machine by manipulated key.
As shown in figure 12, the ejaculation process of setting up according to operator's machine is divided into 4-6 section and pressurize 3-4 section.Promptly enter by correspondent button for operator's setting picture and to penetrate curve and draw face.Carry out manual mode by manipulated key.At first, select the pressurize translative mode.If service time pattern, controller will be carried out pressurize after the ejaculation time of arrive setting.If the use location pattern arrives, positioner is penetrated in last setting will carry out pressurize.Setting-up time is can not arrive the pressurize transfer point for fear of the position chi.Note that the actuation time that the operator sets is longer than the needs ejaculation time, can avoid mobile relatively poor, cause the finished product failure.Its each section of pressurize conversion and control is not influenced by the pressurize translative mode according to deciding its actuation time.The operator can use binding site and time mode to control and penetrate action, can't arrive when penetrating the final position, will transfer the control of ejaculation time to, in any case, the operator uses any ejaculation control mode, and the operator can be by obtaining more relevant information that penetrate action in the monitoring stroke face.Next, please set oil pressure pressure and speed in the ejaculation and the pressurize of each section.Please set, set input time in the pressurize of each section at the ejaculation input position of each section.If pressurize/ejaculation finish to need to cool off before back and storing/seat move back please set desired storing before time delay.Alternative is selected to carry out fast and is penetrated, and direction valve of more options can reach at a high speed and penetrate.When using accumulator, you can reach quick ejaculation pressure and cause carrying out the high speed issuing velocity.After setting all ejaculations/pressurize parameter, please under manual mode, carry out ejaculation and pressurize and confirm whether the machine action is suitable.If the operator has any problem please to stop machine all actions at present by manipulated key in setting ejaculation and pressurize.
As shown in figure 13, storing is divided into three sections.The operator can set in each section pressure and speed.If needs are arranged, the operator also can make seat move back after storing finishes and carry out.Press manipulated key, determine under manual mode, to carry out.Please can enter and penetrate the face of drawing setting by F3 correspondent button on the panel.At first, set the pressure-speed control of each section of storing.Next, input position is changed three sections storing actions.The pattern of moving back is penetrated in selection, moves back pattern use location or time control but penetrate.As select 0 use location control, select 1 control service time.In addition, please import and penetrate the pressure that moves back, speed, position/time.Position/time is used in same field, and its moves back model selection and come its unit of conversion according to penetrating.Not doing if the operator does not need to penetrate deactuate, can be 0 at its position time set then.If need cooling when pressurize finishes penetrating, please at storing and penetrate move back before needed time delay before the setting storing.If finish storing/penetrate need after moving back cold really, please get final product the cool time that input operation person wants before die sinking.Setting after all storings/penetrate move back parameter, please under manual mode, carry out storing and seat and move back and confirm whether machine suitable? if the operator runs into any problem in moving back setting storing and seat, please stops all control of machine by manipulated key.
As shown in figure 14, material pipe temperature can arrive nine sections at most, but needs to decide according to operator's machinery and equipment.Every section material pipe can independently be controlled temperature, shows the reality and the design temperature of each section material pipe at the right-hand side of the face of drawing.Pressing manipulated key determines to carry out under manual mode.Press the temperature key and can enter a temperature setting stroke face.At first, design temperature pattern (insulation): if the operator selects 0, that temperature will remain on the design temperature scope.If the operator selects 1 this temperature will be retained in half of design temperature.Next, please set every section material pipe temperature.Will give you correct warm-up mode shows in the operating state position.
* represent that actual temperature is in the buffer zone of heating.
+ expression actual temperature is lower than the buffer zone of heating.
-expression actual temperature has surpassed high alarm limit greater than the scope of design temperature.
Note that electric heating can be turned off at once when temperature surpasses the value that sets.When temperature under setting value, electric heating can be carried out according to the monitor temperature that sets and heat.The adjustment buffer zone of heating is please drawn face 2 by F5 (parameter 2) to parameter.In the suitable value of secondary series input, for example: if heat buffer zone input 20, when actual temperature is lower than 20 ℃ of design temperatures, heat just can carry out buffering, it is too many to prevent that temperature from surpassing setting value.Heat if the operator wants to use regularly, please timing function is selected 1, then do not choose 0 if do not use.Computing machine can be according to setting-up time, controls the action of heating of material pipe, if temperature breaks down, drawing on the face can demonstration " 977 ", " 988 ", " 999 "." 977 " represent that temperature plate does not connect upward or damage." 988 " expression temp.-sensing wire or temperature sense have problem.If temperature overrun screen will show " 999 ".After setting all electric heating parameters, please under manual mode, carry out machine and confirm whether the action of machine is suitable.Can stop all actions of machine by manipulated key if during electric heating is set, run into any problem.
Claims (1)
1. the man-machine control method of new-type injection moulding machine comprises the steps:
(1) after installation mold is finished, determines the whether good proper data of adjusted of mould, seat stand and injection unit;
(2) use the mode transfer button to remove to adjust the thickness of mould, advance key by mode transfer and adjust and reduce mold thickness or move back key by mode transfer and adjust the increase mold thickness;
(3) set opening stroke, mould is quick closing, and closes mould low pressure and Guan Mo high pressure and selects four sections pressure-speeds, imports speed and the force value that desire is set in four sections options buttons, sets and changes the dislocation of low pressure dislocation and low pressure commentaries on classics high pressure fast;
(4) determine opening stroke, input operation person's desire is set in four sections die sinkings pressure and velocity amplitude; Set die sinking one slow-speed die sinking dislocation fast; Set the slow dislocation of the quick turn-off mould of die sinking two;
(5) set demoulding pattern and number of times, set advance two sections pressure and speed of the demoulding; Setting is advanced and is stopped and number of times; Set the dislocation of one section of holder mould and two sections; Set mould and move back pressure-speed and time delay; Setting holder mould moves back final position and puts; Time delay before the setting demoulding; If the operator does not want to use the demoulding, release times can be set at 0;
(6) set gassing time,, just can carry out the action of blowing when die sinking arrives the air blowing operating position that sets; Also can set the time delay of blowing as required; If any problem is arranged in the middle of the air blowing assignment procedure, can stop everything by manipulated key;
(7) subpattern and control model in the setting; Set the pressure and the speed of neutron action; Set operating position and the actuation time or the strand tooth number of times of neutron;
(8) set seat and move back pattern; Set the pressure of seat stand unit, speed; Set the seat stand unit fast, at a slow speed with the position of terminal point; Can be at a slow speed when seat stand advances the arrival final position from quick commentaries on classics;
(9) set the pressurize translative mode; Set the oil pressure pressure and the speed of each section ejaculation and pressurize; Set each section ejaculation input position; Set the input time of each section pressurize; Time delay before the setting storing;
(10) pressure-speed of each section of setting storing; Set the dislocation of each section storing; Setting seat moves back pattern and pressure, speed, position and time; Set preceding time delay of storing or cool time;
(11) design temperature pattern; Set every section temperature of material pipe; Set the every section buffer zone of heating of material pipe; Heat if the operator wants to use regularly, can set the material pipe and approximately regularly heat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100468755A CN100498609C (en) | 2007-10-10 | 2007-10-10 | Novel man-machine control method for injection molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100468755A CN100498609C (en) | 2007-10-10 | 2007-10-10 | Novel man-machine control method for injection molding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101131580A CN101131580A (en) | 2008-02-27 |
| CN100498609C true CN100498609C (en) | 2009-06-10 |
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| CN101131579B (en) * | 2007-10-10 | 2011-05-04 | 宁波弘讯科技有限公司 | Novel man-machine control device for injection molding machine and production surface control method |
| CN101770217A (en) * | 2008-12-30 | 2010-07-07 | 鸿富锦精密工业（深圳）有限公司 | Display control system and display control method for numerically controlled molding machine |
| JP5184421B2 (en) * | 2009-03-31 | 2013-04-17 | 住友重機械工業株式会社 | Auxiliary operation control device and auxiliary operation control method |
| CN102049845B (en) * | 2010-11-16 | 2015-10-28 | 海天塑机集团有限公司 | The neutron control method of injection machine |
| JP6062267B2 (en) * | 2013-01-30 | 2017-01-18 | 東洋機械金属株式会社 | Operating method of molding machine |
| JP5650807B2 (en) * | 2013-06-13 | 2015-01-07 | ファナック株式会社 | Temperature monitoring device for injection molding machine |
| CN104589604B (en) * | 2013-10-30 | 2017-10-24 | 广州天沅硅胶机械科技有限公司 | Liquid-state silicon gel injection forming system and its method for producing liquid-state silicon gel shaped article |
| CN114252986A (en) * | 2021-12-10 | 2022-03-29 | 深圳市恒天伟焱科技股份有限公司 | Shell structure of telescope, laser ranging telescope and manufacturing method |
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