CN100491291C - Anti-sticking slag amorphous refractory material - Google Patents

Anti-sticking slag amorphous refractory material Download PDF

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CN100491291C
CN100491291C CNB2007100499471A CN200710049947A CN100491291C CN 100491291 C CN100491291 C CN 100491291C CN B2007100499471 A CNB2007100499471 A CN B2007100499471A CN 200710049947 A CN200710049947 A CN 200710049947A CN 100491291 C CN100491291 C CN 100491291C
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clay
wilkinite
weight percentage
sodium hexametaphosphate
equipment
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CN101143794A (en
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何金勇
王怀斌
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PANZHIHUA YINJIANG JINYONG INDUSTRY AND TRADE Co Ltd
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PANZHIHUA YINJIANG JINYONG INDUSTRY AND TRADE Co Ltd
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Abstract

The invention relates to an unformed sticky slag-proof flame-resistant material used in steel making. Calculated according to weight percentage, the raw materials include: (1) Forty to seventy percent of bauxite aggregate, (2) Two to ten soft clay, (3) Zero point five to three percent of bentonite, (4) Three to six silicon micro powder, (5) Zero point one to six percent of sodium hexametaphophate, and (6) Zero point one to to one percent of calcium lignosulphonate. The finished product can be produced only by sufficiently and uniformaly stiring the raw materials. The flame-resistant material is characterized in high adhesive rate, high strength, high-temperature resistance and low bonding force with various metallurgical slags. By being sprayed on parts with heavy slags, such as the water-cooling furnace cover of a LF furnace, the fume hood of a converter, a steel ladle, steel slag pot, etc., the flame-resistant material as a coating can avoid the damage on equipment in the course of slag cleaning, thus perfectly protecting the equipment, lowering production cost and increasing the production efficiency of the equipment.

Description

Anti-sticking slag amorphous refractory material
Technical field
The present invention relates to a kind of refractory materials that is applied to high temperature service, particularly, the present invention relates to a kind of anti-sticking slag amorphous refractory material of making steel usefulness.
Background technology
Serious dry slag phenomenon in use usually can appear in equipment such as the water cooled cover of steel-making LF stove, revolving furnace fume hood, ladle, steel slag tank, except needs are often cleared up, distinct issues also are: 1. because slag is firm with stainless steel tube or refractory materials bonding on aforesaid device, thereby scarfing cinder is very difficult, cause maintenance intervals to prolong, thereby ordinary production is affected greatly; 2. since in the scarfing cinder process stainless steel tube or the refractory matter material on the damage equipment very easily, thereby significantly reduced work-ing life of equipment, increased production cost.
Summary of the invention
The objective of the invention is to provides a kind of unshape refractory at the problems referred to above; this refractory materials adhesive rate height, intensity are big, high temperature resistant; little with various metallurgical slag bonding forces; as coating after being sprayed at the serious position of dry slags such as LF stove water cooled cover, revolving furnace fume hood, ladle, steel slag tank; just can avoid the damage that in the scarfing cinder process equipment caused; thereby equipment is played a very good protection, reduced production cost, improved efficiency of equipment.
Concrete technical scheme of the present invention is as follows:
A kind of anti-sticking slag amorphous refractory material is characterized in that by weight percentage, and starting material are formed and comprised: bauxitic clay, soft clay, wilkinite, silicon powder and Sodium hexametaphosphate 99 that adds and calcium lignin sulphonate, and concrete proportioning is as follows:
Bauxitic clay: comprise aggregate and fine powder two portions, wherein aggregate 40~70, fine powder 20~45
Soft clay 2~10
Wilkinite 0.5~3
Silicon powder 3~6
Sodium hexametaphosphate 99 0.1~6
Calcium lignin sulphonate 0.1~1.
The preferred weight proportioning is:
Bauxitic clay: aggregate 70, fine powder 20
Soft clay 5
Wilkinite 1
Silicon powder 4
Sodium hexametaphosphate 99 0.5
Calcium lignin sulphonate 0.5.
Raw-material performance index of the present invention and granularity requirements see Table 1 respectively, table 2.
The various raw-material performance index of table 1
Figure C200710049947D00051
The various raw-material size indicators of table 2
Figure C200710049947D00061
Annotate: *---45 μ m tail over and are not more than 3%; Specific surface area reaches 18m 2G -1The pH value is 7.5.
Starting material of the present invention are the commercially available prod.
The compound method of anti-sticking slag amorphous refractory material of the present invention is:
By above-mentioned weight proportion and performance granularity requirements, starting material are all added in the whipping device, after stirring, get product through check, packing.
The physical performance index of anti-sticking slag amorphous refractory material finished product of the present invention is as follows:
Figure C200710049947D00062
The using method of anti-sticking slag amorphous refractory material of the present invention is:
Utilize spraying equipment to adopt the mode of semidrying spraying to spray, by weight percentage, amount of water is controlled at 8~12%, and the sprayed coating gauge control is at 10~30mm.
Beneficial effect of the present invention shows:
Anti-sticking slag amorphous refractory material adhesive rate height of the present invention; the loss of material is little during spraying; formed sprayed coating is no matter be all to have good bonding properties with steel part or refractory materials; and intensity is higher; high temperature resistant; little with the bonding force of various metallurgical slags; after spraying to LF stove water cooled cover; revolving furnace fume hood; ladle; equipment such as steel slag tank play a very good protection; the serious phenomenon of equipment dry slag be improved significantly; even dry slag is arranged in use for some time; also be easy to remove, thereby reduced production cost, improved efficiency of equipment.
Embodiment
Embodiment 1
Get bauxitic clay aggregate 70Kg, aluminium vanadine fine powder 20Kg, soft clay 5Kg, wilkinite 1Kg, silicon powder 4Kg, Sodium hexametaphosphate 99 0.5Kg, calcium lignin sulphonate 0.5Kg, after in whipping device, stirring, in the gained finished product, add 10.1Kg water, adopt semidrying to be sprayed on LF stove water cooled cover, revolving furnace fume hood, ladle, the steel slag tank, coat-thickness is 20mm.
Embodiment 2
Get bauxitic clay aggregate 40Kg, aluminium vanadine fine powder 41Kg, soft clay 10Kg, wilkinite 3Kg silicon powder 6Kg, Sodium hexametaphosphate 99 1Kg, calcium lignin sulphonate 1Kg, after in whipping device, stirring, in the gained finished product, add 9.6Kg water, adopt semidrying to be sprayed on LF stove water cooled cover, revolving furnace fume hood, ladle, the steel slag tank, coat-thickness is 15mm.
Embodiment 3
Get bauxitic clay aggregate 49.5Kg, aluminium vanadine fine powder 45Kg, soft clay 2Kg, wilkinite 0.5Kg, silicon powder 3Kg, Sodium hexametaphosphate 99 5Kg, calcium lignin sulphonate 0.5Kg, after in whipping device, stirring, in the gained finished product, add 12.66Kg water, adopt semidrying to be sprayed on LF stove water cooled cover, revolving furnace fume hood, ladle, the steel slag tank, coat-thickness is 25mm.
Embodiment 4
Get bauxitic clay aggregate 60Kg, aluminium vanadine fine powder 30Kg, soft clay 5Kg, wilkinite 2Kg, silicon powder 3Kg, Sodium hexametaphosphate 99 3.9Kg, calcium lignin sulphonate 0.1Kg, after in whipping device, stirring, in the gained finished product, add 10.4Kg water, adopt semidrying to be sprayed on LF stove water cooled cover, revolving furnace fume hood, ladle, the steel slag tank, coat-thickness is 30mm.

Claims (4)

1, a kind of anti-sticking slag amorphous refractory material is characterized in that by weight percentage, and starting material are formed and comprised: bauxitic clay, soft clay, wilkinite, silicon powder and Sodium hexametaphosphate 99 that adds and calcium lignin sulphonate, and concrete proportioning is as follows:
Bauxitic clay: comprise aggregate and fine powder two portions, wherein aggregate 40~70, fine powder 20~45
Soft clay 2~10
Wilkinite 0.5~3
Silicon powder 3~6
Sodium hexametaphosphate 99 0.1~6
Calcium lignin sulphonate 0.1~1.
2, refractory materials according to claim 1 is characterized in that by weight percentage, and starting material are formed and comprised:
Bauxitic clay: aggregate 70, fine powder 20, soft clay 5, wilkinite 1, silicon powder 4 adds: Sodium hexametaphosphate 99 0.5, calcium lignin sulphonate 0.5.
3, refractory materials as claimed in claim 1 or 2 is characterized in that described raw-material performance index are:
Bauxitic clay: by weight percentage, the Al in its contained chemical ingredients 2O 3〉=80, Fe 2O 3≤ 2.0, refractoriness 〉=1790 ℃, volume density 〉=2.80g.cm 3
Soft clay: the weight percent content of its chemical ingredients is SiO 2〉=30, Fe 2O 3≤ 2.0, refractoriness 〉=1670 ℃, igloss≤16%, plasticity index 〉=3.5;
Wilkinite: by weight percentage, the SiO in its contained chemical ingredients 2〉=30, Fe 2O 3≤ 2.0;
Silicon powder: by weight percentage, the Al in its contained chemical ingredients 2O 3≤ 1.5, SiO 2〉=90, Fe 2O 3≤ 2.0;
Sodium hexametaphosphate 99: purity is technical grade;
Calcium lignin sulphonate: purity is technical grade.
4, refractory materials as claimed in claim 3 is characterized in that described raw-material size indicator is:
Bauxitic clay: aggregate≤3mm, fine powder≤0.088mm
Soft clay :≤0.074mm
Wilkinite :≤0.074mm
Silicon powder: 45 μ m tail over≤and 3%, specific surface area is 18m 2G -1, the pH value is 7.5;
Sodium hexametaphosphate 99: powdery ,≤0.5mm
Calcium lignin sulphonate: powdery ,≤0.5mm.
CNB2007100499471A 2007-09-05 2007-09-05 Anti-sticking slag amorphous refractory material Active CN100491291C (en)

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Families Citing this family (20)

* Cited by examiner, † Cited by third party
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CN101643363B (en) * 2009-09-01 2012-03-21 赵海军 Clay pouring iron brick with low iron and preparation method thereof
CN102020475B (en) * 2010-09-29 2012-10-17 北京安泰恒业科技有限公司 Ceramic coating used for heating furnace
CN102505058B (en) * 2011-10-24 2013-07-03 中冶宝钢技术服务有限公司 Metallurgical slag ladle bottom protecting material as well as preparation method and spray repairing method thereof
CN102557683B (en) * 2011-12-23 2013-11-20 中钢集团洛阳耐火材料研究院有限公司 Aluminum chrome refractory material
CN102557694B (en) * 2012-03-13 2013-06-12 湖南省涟源市合成耐火材料厂 Steel separating agent for rotary platform and furnace cover of ladle refining furnace and method for preventing steel bonding of rotary platform and furnace cover of ladle refining furnace
CN102965474B (en) * 2012-11-22 2014-05-28 河南省西保冶材集团有限公司 Anti-slag agent for high temperature VD (Vaccum Distillation) furnace
CN102925623A (en) * 2012-11-23 2013-02-13 攀钢集团成都钢钒有限公司 Method for avoiding arcing and water leakage of water-cooling furnace lid of electric furnace
CN103396140B (en) * 2013-08-07 2014-08-27 武汉钢铁(集团)公司 High-temperature walking beam furnace beam and column insulation lining slag-adhesion-preventing coating
CN103468836B (en) * 2013-09-23 2014-12-10 新疆中合大正商贸有限公司 Slag binding agent for preventing slag ladle as well as production process thereof
CN103604724B (en) * 2013-11-19 2015-10-28 河南海格尔高温材料有限公司 A kind of experimental technique detecting the anti-stick slag of fire resistive material
CN103992663B (en) * 2014-04-24 2016-08-24 王会智 A kind of aluminum stove prepurging coating
CN106431141B (en) * 2016-09-29 2018-09-14 山西太钢不锈钢股份有限公司 A kind of slag ladle isolation spray paint makes and its application method
CN107010972A (en) * 2017-05-09 2017-08-04 郑州耐都热陶瓷有限公司 High-temperature wearable mud
CN107235733B (en) * 2017-05-27 2018-09-25 巩义市金利炉料厂 A kind of slag adhesion spray paint
CN107686362B (en) * 2017-09-18 2020-12-08 北京利尔高温材料股份有限公司 Slag adhesion preventing isolating agent for stirring head and preparation method thereof
CN107827470B (en) * 2017-11-01 2021-02-26 瑞泰马钢新材料科技有限公司 High-performance slag pot spray coating and preparation method thereof
CN110272265A (en) * 2018-03-16 2019-09-24 焦作诺尔曼炉业有限公司 A kind of ladle wet spray material and preparation method thereof
CN109369142A (en) * 2018-12-04 2019-02-22 攀枝花钢城集团有限公司 The anti-sticking spray paint of steel slag tank and its preparation and application
CN114031412A (en) * 2021-12-08 2022-02-11 钢城集团凉山瑞海实业有限公司 Spray paint for large nozzle of semisteel tank and preparation method thereof
CN115028464B (en) * 2022-06-25 2023-04-11 邯郸市复兴欣跃炉料有限公司 Formula and method for producing steel slag separating agent

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Denomination of invention: Anti-sticking slag amorphous refractory material

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