CN100489298C - Electric control gasoline injector - Google Patents

Electric control gasoline injector Download PDF

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Publication number
CN100489298C
CN100489298C CNB2006100187066A CN200610018706A CN100489298C CN 100489298 C CN100489298 C CN 100489298C CN B2006100187066 A CNB2006100187066 A CN B2006100187066A CN 200610018706 A CN200610018706 A CN 200610018706A CN 100489298 C CN100489298 C CN 100489298C
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CN
China
Prior art keywords
spool
unshakable
determination
electric
guide pin
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Expired - Fee Related
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CNB2006100187066A
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Chinese (zh)
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CN101050744A (en
Inventor
林小东
彭千
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LIUZHOU HWOWELL E-C TECHNOLOGY Co Ltd
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LIUZHOU HWOWELL E-C TECHNOLOGY Co Ltd
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Priority to CNB2006100187066A priority Critical patent/CN100489298C/en
Publication of CN101050744A publication Critical patent/CN101050744A/en
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Abstract

The present invention relates to an electrically-controlled gasoline injector. It includes the following several portions: shell body, valve core, metering orifice valve seat, iron core and guide bushing, electromagnetic coil, demagnetization piece, oil inlet pipe, spring and plastic outer shell. Said invention also provides the connection mode of all the above-mentioned portions and also provides the production method of said electrically-controlled gasoline injector.

Description

Electric-controlled gasoline ejector
Technical field:
The present invention relates to the oil sprayer that a kind of electric-controlled petrol engine fuel injection system uses, particularly be applicable to the electric-controlled gasoline ejector of common rail electric-controlling petrol engine fuel supply system.
Background technique:
Electric-controlled gasoline ejector is the vitals of modern gasoline motor, it is accurate at present to have fuel injection quantity at the petrol engine of usefulness with electric-controlled gasoline ejector, to the fast characteristics of electric excitation signal response, but these gasoline ejector processing conditions requirements are high, difficulty is big, the cost height.
Summary of the invention:
The object of the present invention is to provide a kind of product performance high conformity but lower to the processing conditions requirement, difficulty of processing is little, and the electric-controlled gasoline ejector that cost is low requires height to solve existing electric-controlled gasoline ejector to the processing conditions of part, difficulty of processing is big, the problem that cost is high.
The technological scheme that solves the problems of the technologies described above is: a kind of electric-controlled gasoline ejector, comprise: housing, spool, the metering-orifice valve seat, guide pin bushing, unshakable in one's determination, magnetic shield, electromagnetic coil, the demagnetization structure, oil inlet pipe, spring and plastic casing, it is characterized in that: the guide pin bushing that spool is housed in it is contained in an end of housing, the endoporus of spool is equipped with spring, one end of guide pin bushing order vertically is equipped with by valve seat, O RunddichtringO IV, orifice plate, the metering-orifice valve seat that protecting cover is formed, the electromagnetic coil and the iron core of band coil holder are housed successively at the other end of housing, the endoporus of an end unshakable in one's determination is equipped with hollow opening resilient key, the one end welding of this end cylindrical and oil inlet pipe forms oil inlet passage, stalk is fixedly linked by welding to the boss at middle part and the cylindrical of housing, the other end of oil inlet pipe and plastic casing and Sealing are formed the fuel inlet fitting that joins with petrol engine oil rail, coil lead is drawn and is fixed on the plastic casing through boss via hole unshakable in one's determination, magnetic shield that unmagnetized metallic material is made and guide pin bushing be in the welding that is coaxial docking of the little end of guide pin bushing diameter, and the demagnetization structure is positioned at unshakable in one's determination and spool abutting end.
Because adopt said structure, the present invention with the beneficial effect that existing electric-controlled gasoline ejector is compared is: be easy to producing stay-in-grade product in enormous quantities under the processing conditions cheaply.This is because adopted above structural type, makes that processing technology is simplified, the cooperation between the part is more convenient, mainly contain following some:
One, processing technology simplification, processing and fabricating convenience:
1, the housing of oil sprayer is made of permeability magnetic material, and housing plays the effect of magnetic conduction, is the part of magnetic circuit, cylindrical has a groove that the O RunddichtringO is installed, sealing when being used to install, the endoporus of housing is the secondary shoulder hole, adds the coaxality that is easy to guarantee the hole man-hour;
2, the endoporus of guide pin bushing is a secondary shoulder hole, the processing of endoporus can be finished by a clamping, the coaxality of secondary shoulder hole is guaranteed, valve seat and spool are installed in the guide pin bushing, its working position is only relevant with guide pin bushing, and irrelevant with nozzle holder, has reduced the fuel leakage that causes because of valve seat and housing coaxiality deviation to greatest extent, thereby reduced the requirement of housing machining accuracy, reduced processing cost;
3, middle part boss and housing vertically unshakable in one's determination is assembled together closely, and housing cylindrical and connecting part unshakable in one's determination welding are fixing;
4, spool is the part of a weak point, light weight, and spool is made of permeability magnetic material, and cylindrical is the secondary multidiameter shaft shape of arc transition, is the through hole of a secondary along valve core axis, and the little end of valve core diameter has welded a steel ball; Steel ball is used for playing when contacting with valve seat the effect of sealing, and spool plays the effect of armature and logical oil, and the spool external cylindrical surface plays the effect of guiding and is easy to processing.
Two, use a plurality of O RunddichtringOs to form flexible sealing dexterously, both guaranteed airtight quality, improved the assembly technology performance again:
Do not adopt the fit sealing of rigidity between valve seat and the guide pin bushing, but between valve seat and guide pin bushing, reserved the gap, valve seat can be placed on the seam of guide pin bushing when mounted easily, be convenient to the correcting of valve seat and spool like this, the valve seat O RunddichtringO IV that packs between valve seat and the guide pin bushing prevents fuel leakage, valve seat and orifice plate do not adopt the fit sealing of rigidity yet, the end face of valve seat has an annular groove of placing O type circle, after putting into valve seat O RunddichtringO II orifice plate and protecting cover are packed into, fixing in the end face welding of guide pin bushing and protecting cover.
Three, improve the switch on and off characteristic of solenoid valve, improved the high frequency response characteristic of oil sprayer.
The present invention welds together with the magnetic shield made from non-magnet material coaxially at the less end of guide pin bushing diameter, make by guide pin bushing and increase to the magnetic resistance the iron core, the spool that forces the magnetic line of force to be done by permeability magnetic material in being installed in guide pin bushing arrives unshakable in one's determination, formation is from iron core, shell, guide pin bushing, spool, air gap between spool and the iron core, nullification magnetic sheet make spool obtain the electromagnetic force that moves in guide pin bushing to magnetic loop unshakable in one's determination.Simultaneously, on the end face adjacent unshakable in one's determination, apply or be welded with the unmagnetized material with spool, nullification magnetic sheet is a shallow disc shape, also can be flat, because the existence of the unmagnetized material of nullification magnetic sheet or coating, when electric excitation signal stops, having reduced the adverse effect of permeability magnetic material coercivity, improved the high frequency response characteristic of oil sprayer the spool seating velocity.
Below, the technical characteristics to the present invention's electric-controlled gasoline ejector is further described in conjunction with the accompanying drawings and embodiments.
Description of drawings:
Fig. 1: overall structure schematic representation---the sectional view of the present invention's electric-controlled gasoline ejector;
Fig. 2: guide pin bushing structural representation---the sectional view that is connected with magnetic shield;
Fig. 3~Fig. 4: the valve core structure schematic representation that has steel ball:
Fig. 3-master looks sectional view, the left view of Fig. 4-Fig. 3;
Fig. 5: valve seat construction schematic representation---sectional view;
Fig. 6~Fig. 7: core construction schematic representation:
Fig. 6-master looks sectional view, the left view of Fig. 7-Fig. 6;
Fig. 8: shell construction schematic representation;
Fig. 9~Figure 10: resilient key structural representation:
Fig. 9-master looks sectional view, the left view of Figure 10-Fig. 9.
Among the figure:
1-O RunddichtringO I, 2-plastic casing, 3-iron core, interface on 31-iron core,
32-endoporus unshakable in one's determination, 33-middle part unshakable in one's determination boss, 331-middle part unshakable in one's determination boss through hole,
4-magnetic shield, 5-spool, 51-spool secondary stepped shaft endoporus, 52-inclined hole,
6-guide pin bushing, the 61-guide pin bushing circumference that cooperates with housing, 62-guide pin bushing secondary stepped shaft endoporus,
7-housing, 71-undercut groove, 72-housing secondary stepped shaft endoporus, 8-oil pocket, 9-steel ball,
10-valve seat, 101-taper hole, the hole of 102-perforation, 103-outer step,
104-ring-type cutting groove,
11-protecting cover, 12-orifice plate, 13-O RunddichtringO II, 14-O RunddichtringO III,
15-O RunddichtringO IV,
16-spring, 17-electromagnetic coil, 18-nullification magnetic sheet, 19-O RunddichtringO V,
20-coil holder, 21-lead-in wire, 22-resilient key, 23-oil inlet pipe, 24-fuel inlet fitting.
Embodiment:
A kind of electric-controlled gasoline ejector, by housing (7), spool (5), the metering-orifice valve seat, (3) unshakable in one's determination, guide pin bushing (6), the electromagnetic coil (17) of band coil holder (20), nullification magnetic sheet (18), oil inlet pipe (23), spring (16) and plastic casing (2) are formed, the guide pin bushing (6) that spool (5) are housed in it is contained in an end of housing (7), spring (16) is contained in spool (5) endoporus and stretches into endoporus one end of iron core (3), one end of guide pin bushing (6) order vertically is equipped with by valve seat (10), O RunddichtringO II (13), O RunddichtringO IV (15), orifice plate (12), the metering-orifice valve seat that protecting cover (11) is formed, the other end at housing (7) is equipped with coil (17) and (3) unshakable in one's determination successively, (3) unshakable in one's determination have the endoporus of spring (16) inserting end that hollow opening resilient key (22) is housed, resilient key (22) is fixedlyed connected in the upper-end surface (31) of (3) unshakable in one's determination welding with (3) unshakable in one's determination, the boss at (3) unshakable in one's determination axial middle part and the cylindrical of housing (7) are fixedly linked by welding, the upper end of (3) unshakable in one's determination and the welding of an end of oil inlet pipe (23) form oil inlet passage, the other end of oil inlet pipe (23) and plastic casing (2), O RunddichtringO I (1) forms the fuel inlet fitting (24) that joins with petrol engine oil rail, coil (17) is on coil holder (20), its lead-in wire (21) is drawn and is fixed on the plastic casing (2) through the via hole (331) of middle boss unshakable in one's determination, the nullification magnetic sheet (18) that adopts the unmagnetized material to make is welded on the end face of iron core of iron core (a 3) end adjacent with spool.
Described spool (5) is the secondary ladder pipe of an outer rim arc transition, have secondary stepped shaft endoporus (51) in it vertically, the shaft part middle part that spool (5) diameter is little evenly has 4 inclined holes (52) along the external diameter circumference, the center line of 4 inclined holes tilts to the axle head of welding steel ball in its face respectively, and the axle head of spool (5) minor diameter and steel ball (9) welding form spherical spool (referring to Fig. 1, Fig. 3, Fig. 4).
Described iron core (3) is that a profile is stair-stepping waney circular shaft, a circular hole (32) that extends and connect iron core along axis is arranged in it, there is a boss (33) at middle part along axial direction, this boss be secondary multidiameter shaft shape, boss up and down two ends outer rim unshakable in one's determination also to be secondary stepped.There are two to extend and the hole (331) (referring to Fig. 6, Fig. 7) of perforation boss on the boss of unshakable in one's determination (3) middle part with (3) parallel axes unshakable in one's determination and along axis.
Spring (16) is equipped with in bottom at (3) endoporus unshakable in one's determination, resilient key (22) is equipped with on top, described resilient key (22) is the metal tube of angle of circumference less than 360 degree, one end has tapering, adjust the axial position of resilient key (22), can change the pressure of spring (16) to spool (5), the resilient key of adjusting behind the spring pressure (22) is fixing in upper-end surface unshakable in one's determination (31) welding with (3) unshakable in one's determination, the end that oil inlet pipe (23) internal diameter is little is enclosed within the upper end of iron core (3), the connecting part welding is fixing, prevents fuel leakage (referring to Fig. 1).
Guide pin bushing (6) adopts the magnetic material of low-coercivity to make, and the magnetic shield of tubular shape (4) adopts unmagnetized metallic material to make, and guide pin bushing (6) and magnetic shield (4) are coaxial docking to weld at the little end of guide pin bushing (6) diameter and fixedly connected (referring to Fig. 2).
Described housing (7) profile is a secondary multidiameter shaft shape, along the axis extension of housing (7) and the endoporus (72) that connects also is the secondary shoulder hole, on the cylindrical of housing (7) diameter small end a undercut groove (71) is arranged, be placed with an O RunddichtringO III (14) (referring to Fig. 8, Fig. 1) in it.
One end of valve seat (10) has a taper hole (101), the other end has a hole (102) of extending and connecting along axis, its cylindrical has that an outer step (103) forms that secondary is stepped, a ring-type cutting groove (104) is arranged on the end face, is placed with on the step (103) and places O RunddichtringO II (13) (referring to Fig. 5) on O RunddichtringO IV (15), the ring-type cutting groove.
Described orifice plate (12) is the sheet metal of a circle, in the scope of valve seat oil outlet vertical projection, on disk according to the configuration of the motor different capacity different through hole of quantity that distributed.
Described nullification magnetic sheet (18) is shallow disc shape or flat circle sheet, and is middle porose, and nullification magnetic sheet (18) adopts the unmagnetized material to make.
The end that oil inlet pipe (23) internal diameter is little is enclosed within the upper end of iron core (3), and the connecting part welding is fixing, prevents fuel leakage.
As a kind of conversion of the embodiment of the invention, described nullification magnetic sheet (18) can not be welded on the end face of iron core yet, but is welded on the spool end of a spool and an adjacent end unshakable in one's determination.
Another conversion as the embodiment of the invention, on the end face of iron core of (3) unshakable in one's determination end adjacent, also can not weld nullification magnetic sheet (18) with spool, but apply one deck unmagnetized material, and certainly, also can be on the spool end of a spool and an adjacent end unshakable in one's determination with this layer unmagnetized material coated.
Another conversion as the embodiment of the invention can not have the ring-type cutting groove on the end face of valve seat yet, just saves the O RunddichtringO II (13) that is placed on the ring-type cutting groove yet, adopts the way that strengthens orifice plate (12) area to solve its sealing problem.
As another conversion of the embodiment of the invention, the other end of oil inlet pipe (23) and plastic casing (2) also can form the fuel inlet fitting (24) that joins with petrol engine oil rail with other sealing means without the O RunddichtringO.
Among the figure, (19) are the O RunddichtringO V that is positioned between magnetic shield (4) and the iron core, and can have not to have yet.
Installation method:
Spring (16) the top resilient key (22) of packing into of packing in the bottom of (3) endoporus unshakable in one's determination, adjust the axial position of resilient key (22), can change the pressure of spring (16) to spool (5), it is fixing in upper-end surface unshakable in one's determination (31) welding with (3) unshakable in one's determination to adjust behind the spring pressure resilient key (22).
(3) unshakable in one's determination the boss at middle part vertically are that secondary is stepped, and when iron core was packed housing (7) into, the part that diameter is little was inserted in the housing (7), and as (3) unshakable in one's determination coaxial positioning with housing (7), housing cylindrical and connecting part unshakable in one's determination welding are fixing.
Electromagnetic coil (17) is wound on the coil holder (19), and with unshakable in one's determination (3) housing (7) of packing into, the lighting outlet (20) of electromagnetic coil (17) via hole (331) of boss in the middle of unshakable in one's determination is drawn, and is connected to the electrical plug that is fixed on plastic casing during the plastic casing injection moulding.
The end that oil inlet pipe (23) internal diameter is little is enclosed within the upper end of iron core (3), and is fixing with connecting part unshakable in one's determination welding, prevents fuel leakage.
The lower end edge axial order of guide pin bushing (6) pack into valve seat (10), O RunddichtringO II (13), O RunddichtringO IV (15), orifice plate (12) and protecting cover (11), the lower end surface of the circumference that protecting cover and guide pin bushing join forms a V-type groove, this V-type groove forms uniform molten bath when helping welding, pack into housing (7) back of guide pin bushing (6) is fixing in circumference (61) welding that guide pin bushing cooperates with housing, makes the structure of valve seat (10) and orifice plate (12) formation metering-orifice valve seat.
Operating principle and working procedure:
Guide pin bushing (6) is made by permeability magnetic material, an end and coaxial the welding together of the magnetic shield made from non-magnet material (4) that the guide pin bushing diameter is less, one end of magnetic shield (4) pushes the O RunddichtringO V (19) that is installed on iron core (3) step after inserting coil, make the gasoline that enters oil sprayer from oil inlet pipe can't enter coil, gasoline is limited in the passage of from the oil inlet pipe to the valve seat (10), magnetic shield (4) makes by guide pin bushing (6) and increases to the magnetic resistance (3) unshakable in one's determination simultaneously, the spool (5) that forces the magnetic line of force to be done by permeability magnetic material in being installed in guide pin bushing (6) arrives (3) unshakable in one's determination, formation is from (3) unshakable in one's determination, shell (7), guide pin bushing (6), spool (5), air gap between spool (5) and (3) unshakable in one's determination, nullification magnetic sheet (18) makes spool obtain the electromagnetic force that moves in guide pin bushing to the magnetic loop of (3) unshakable in one's determination.
Gasoline enters oil sprayer from filler opening (24), through oil inlet pipe (23), the endoporus (32) of (3) unshakable in one's determination, the endoporus (51) of spool (5), the inclined hole (52) of spool (5) arrives the oil pocket (8) of valve seat (10) top and guide pin bushing (6) formation, when electromagnetic coil (17) is subjected to the electrical signal excitation, spool (5) overcomes spring force and moves to (3) unshakable in one's determination under the effect of electromagnetic force, spool (5) lift off a seat (10), gasoline is from the metering-orifice ejection of valve seat (10) through orifice plate (12), when the electromagnetic excitation signal stops, under the effect of spring force, spool (5) is taken a seat, the steel ball (9) of spool (5) contacts with valve seat (10) and forms sealing state, and gasoline injection stops.

Claims (12)

1, a kind of electric-controlled gasoline ejector, comprise: housing, spool, the metering-orifice valve seat, guide pin bushing, unshakable in one's determination, magnetic shield, electromagnetic coil, the demagnetization structure, oil inlet pipe, spring and plastic casing, it is characterized in that: the guide pin bushing (6) that spool (5) are housed in it is contained in an end of housing (7), spring (16) is contained in spool (5) endoporus and stretches into endoporus one end of iron core (3), one end of guide pin bushing (6) order vertically is equipped with by valve seat (10), O RunddichtringO IV (15), orifice plate (12), the metering-orifice valve seat that protecting cover (11) is formed, electromagnetic coil (17) and (3) unshakable in one's determination of band coil holder are housed successively at the other end of housing (7), the endoporus of (3) one ends unshakable in one's determination is equipped with hollow opening resilient key (22), the one end welding of this end cylindrical and oil inlet pipe (23) forms oil inlet passage, the boss at (3) unshakable in one's determination axial middle part and the cylindrical of housing (7) are fixedly linked by welding, the other end of oil inlet pipe (23) and plastic casing (2) and Sealing are formed the fuel inlet fitting (24) that joins with petrol engine oil rail, coil lead is drawn and is fixed on the plastic casing through boss via hole unshakable in one's determination, the magnetic shield that unmagnetized metallic material is made (4) and guide pin bushing (6) are in the welding that is coaxial docking of the little end of guide pin bushing (6) diameter, and the demagnetization structure is positioned at unshakable in one's determination and spool abutting end.
2, electric-controlled gasoline ejector according to claim 1, it is characterized in that: spool (5) is the secondary ladder pipe of outer rim arc transition, have secondary stepped shaft endoporus (51) in it vertically, the shaft part middle part that spool (5) diameter is little evenly has 4 inclined holes (52) along the external diameter circumference, the center line of 4 inclined holes tilts to the axle head of welding steel ball in its face respectively, and the axle head of spool (5) minor diameter and steel ball (9) welding form spherical spool.
3, electric-controlled gasoline ejector according to claim 1 and 2 is characterized in that: the magnetic material of described guide pin bushing (6) employing low-coercivity is made, its profile is stair-stepping circular shaft, has secondary stepped shaft endoporus (62) in it vertically.
4, electric-controlled gasoline ejector according to claim 3, it is characterized in that: described iron core (3) is that a profile is stair-stepping circular shaft, the endoporus of described iron core (32) is the circular hole that extends and connect iron core along axis, there is a boss (33) at middle part along axial direction, it is stepped that the axle outer rim that this boss is secondary multidiameter shaft shape, boss diameter small in ends also is secondary, has two to extend and the hole (331) of perforation boss with (3) parallel axes unshakable in one's determination and along axis on the boss of (3) unshakable in one's determination middle part.
5, electric-controlled gasoline ejector according to claim 4, it is characterized in that: an end of valve seat (10) has a taper hole (101), the other end has a hole (102) of extending and connecting along axis, it is stepped that its cylindrical has an outer step (103) to form secondary, and O RunddichtringO IV (15) is placed on the step (103).
6, electric-controlled gasoline ejector according to claim 5 is characterized in that: a ring-type cutting groove (104) is arranged on valve seat (10) end face, and O RunddichtringO II (13) places this ring-type cutting groove (104).
7, according to claim 5 or 6 described electric-controlled gasoline ejectors, it is characterized in that: described housing (7) is a secondary multidiameter shaft shape with permeability magnetic material making, its profile, along the axis extension of housing (7) and the endoporus that connects also is the secondary shoulder hole, on the cylindrical of housing (7) diameter small end a undercut groove (71) is arranged, be placed with an O RunddichtringO III (14) in it.
8, electric-controlled gasoline ejector according to claim 7 is characterized in that: described resilient key (22) is the metal tube of angle of circumference less than 360 degree, and an end has tapering.
9, electric-controlled gasoline ejector according to claim 8 is characterized in that: orifice plate (12) is the sheet metal of a circle, and through hole is arranged on disk.
10, according to claim 1 or 9 described electric-controlled gasoline ejectors, it is characterized in that: described demagnetization structure is the nullification magnetic sheet (18) that is welded on the end face of iron core of iron core (a 3) end adjacent with spool (5) or is welded on the spool end of spool and an adjacent end unshakable in one's determination, makes with the unmagnetized material.
11, electric-controlled gasoline ejector according to claim 10 is characterized in that: nullification magnetic sheet (18) is shallow disc shape or flat circle sheet.
12, according to claim 1 or 9 described electric-controlled gasoline ejectors, it is characterized in that: described demagnetization structure is to apply one deck unmagnetized material on the end face of iron core of (3) unshakable in one's determination end adjacent with spool or on the spool end of spool (a 5) end adjacent with (3) unshakable in one's determination.
CNB2006100187066A 2006-04-03 2006-04-03 Electric control gasoline injector Expired - Fee Related CN100489298C (en)

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Application Number Priority Date Filing Date Title
CNB2006100187066A CN100489298C (en) 2006-04-03 2006-04-03 Electric control gasoline injector

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CN100489298C true CN100489298C (en) 2009-05-20

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101975213A (en) * 2010-10-29 2011-02-16 太原重工股份有限公司 Anti-loose method of nut
US8616474B2 (en) * 2011-09-09 2013-12-31 Continental Automotive Systems, Inc. High flow outward opening gaseous injector for automotive applications
CN102767453B (en) * 2012-07-11 2014-07-02 江门市威宇系统技术有限公司 Electric gasoline injector

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4946107A (en) * 1988-11-29 1990-08-07 Pacer Industries, Inc. Electromagnetic fuel injection valve

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4946107A (en) * 1988-11-29 1990-08-07 Pacer Industries, Inc. Electromagnetic fuel injection valve

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