CN100477433C - Structure-consolidated insulation paste filling multilayer composite bus and manufacturing method thereof - Google Patents

Structure-consolidated insulation paste filling multilayer composite bus and manufacturing method thereof Download PDF

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Publication number
CN100477433C
CN100477433C CNB2006100322797A CN200610032279A CN100477433C CN 100477433 C CN100477433 C CN 100477433C CN B2006100322797 A CNB2006100322797 A CN B2006100322797A CN 200610032279 A CN200610032279 A CN 200610032279A CN 100477433 C CN100477433 C CN 100477433C
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China
Prior art keywords
insulation
insulation board
reinforcement
round
board
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CNB2006100322797A
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CN1925250A (en
Inventor
王忠民
邵国平
张强
许多
颜焱虎
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Zhuzhou CRRC Times Electric Co Ltd
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Zhuzhou CSR Times Electric Co Ltd
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Priority to CNB2006100322797A priority Critical patent/CN100477433C/en
Publication of CN1925250A publication Critical patent/CN1925250A/en
Priority to PCT/CN2007/001646 priority patent/WO2008034318A1/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G5/00Installations of bus-bars
    • H02G5/005Laminated bus-bars

Abstract

This invention discloses one compound master wires with structure strengthened insulation stuffed and its process method, wherein, the insulation glue is filled with multiple layers of master wires composed of conductive column, conductive board, insulator board and insulation board extending outside conductive board with fixing insulation parts roles or tanks; each layer of insulation board discharge hole or tank position are same; the said card is inserted into insulation board outside insulation fringe; solidifying each layer of insulation board with structure glue injected.

Description

A kind of structure-reinforced type insulating cement filling multilayer composite bus row and manufacture method thereof
Technical field
The present invention relates to a kind of insulating cement filling multilayer composite bus row and manufacture method thereof, especially relate to a kind of insulating cement filling multilayer composite bus row and manufacture method thereof that can anti-high-intensity oscillation.
Background technology
Existing insulation rubber filling type multilayer composite bus row, operate as normal usually in the less environment of oscillation intensity only suits.In the operational environment of high vibratory impulse, each structural member of multilayer composite bus row usually causes insulating barrier multiple spot cracking often because of unbalance stress; Cracking layer makes moist easily, causes decreasing insulating again, can not satisfy the operate as normal requirement, from and can cause the broken serious consequence of machine.
Summary of the invention
The object of the present invention is to provide a kind of operational environment at high vibratory impulse, particularly in the operational environment that has the power of pullling constantly to impact, insulating barrier structure-reinforced type insulating cement filling multilayer composite bus also not easy to crack is arranged and manufacture method.
The objective of the invention is to be achieved through the following technical solutions:
The present invention's structure-reinforced type insulating cement filling multilayer composite bus row, comprise conductor conductive pole, conductive plate, insulation board and insulation reinforcement, it is characterized in that, described insulation board is reserved the insulation limit and is extended outside the conductive plate, insulation board outside extending conductive plate is reserved the round that is provided with the fixed insulation reinforcement on the insulation limit or emissions groove (between the Kong Yukong or groove preferably equate with distance between the groove), the shape in hole can be circle, also can be rectangle (preferred rectangle); The round of every layer of insulation board or emissions groove position are identical; Round or emissions groove that described insulation reinforcement and insulation board are reserved on the insulation limit are suitable, with each layer insulation board fixed be one, and clog at structure stress point the structure bonded adhesives arranged, integrated poured have an insulation casting glue.
Described insulation reinforcement can be the muscle shape insulation reinforcement (can abbreviate " gusset " as) that a side or bilateral are provided with bayonet socket, and described bayonet socket width and insulation board thickness are suitable, and described muscle shape insulation reinforcement snaps in insulation board and reserves in the round or emissions groove on the limit of insulating; Clamp corner, bayonet socket bottom preferably is fillet (like this, structure stress is better, processing also is easier to), described bayonet socket snaps in and extends the outer insulation board of conductive plate and reserve in the round (shape in described hole should be selected rectangle for use) or emissions groove on the insulation limit, with each layer insulation board fixed be one.
Described insulation reinforcement also can be the column insulation stirrup that is provided with " hangnail ", round aperture or emissions groove width on described " hangnail " outside dimension and the insulation board suitable (shape in described hole should be selected circle for use), distance between two " hangnails " and the thickness of insulation board and conductive plate and consistent, " hangnail " snaps in insulation board and reserves in the round or emissions groove on the insulation limit, with each layer insulation board fixed be one.
Described insulation reinforcement can also be reserved the groove of insulation limit emissions groove and the insulation stiffener of the emissions groove that the tooth packet size size between the groove adapts for being provided with size and insulation board, the corner of described emissions groove preferably is fillet (like this, structure stress is better, processing also is easier to), described insulation stiffener snaps in insulation board and reserves in the emissions groove of insulation limit, with each layer insulation board fixed be one.
Described insulation reinforcement can also be that insulation strengthens rope, strengthens rope with described insulation and passes insulation board and reserve round or the emissions groove on the limit of insulating and tighten, and each insulation board is tied up link as a whole.
The present invention's structure-reinforced type insulating cement filling multilayer composite bus row's manufacture method, may further comprise the steps: (one) processing composite bus bar conductor conductive pole, conductive plate, insulation board, insulation board reservation insulation limit, corresponding stressed position is extended and is widened, and extends widened section preboring round or reserving edge, the limit preprocessing emissions groove that insulate at this; (2) processing and insulation board are reserved the suitable gusset of round on the insulation limit or emissions groove or " hangnail " column insulation reinforcement or insulation and are strengthened rope, and perhaps processing and insulation board are reserved the suitable insulation stiffener of emissions groove on the insulation limit; (3) closed assembly pressing: conductive plate, insulation board are replaced the closed assembly pressing, install the conductor conductive pole, muscle shape insulation reinforcement or " hangnail " column insulation reinforcement are snapped in insulation board reserve that (as the insulation reinforcement is gusset in the round or emissions groove on the insulation limit, then after gusset inserts round, should rotate≤90 ° angle, so that its bayonet socket can be tighter be stuck between the layer of insulation board), the stiffener that maybe will insulate snaps in insulation board and reserves in the emissions groove on the insulation limit, or strengthens restricting with insulation and pass insulation board round or groove and tighten; (4) adopting insulation system glue that rope is strengthened in insulation board and muscle shape reinforcement or " hangnail " column insulation reinforcement or insulation stiffener or insulation at busbar vibration stress point clogs and is bonded as one; (5) pour into gap and the edge that insulating cement is filled insulation board and conductor conductive pole with liquid state, make its insulation sealing, the moulding that is heating and curing again is a structural entity.
The present invention is by reserving default round in insulation limit or emissions groove at insulation board, make the insulation reinforcement can good location, be convenient to insulation board, insulation reinforcement are built into an integral body, thereby it is structure-reinforced to realize that rapidly and accurately the insulating cement filling multilayer composite bus is arranged by insulation reinforcement and insulation system glue.
The present invention's structure-reinforced type insulating cement filling multilayer composite bus row, even operational environment at high vibratory impulse, particularly in the operational environment that the continuous intense impact of the power of pullling is arranged (for example train of high-speed cruising), insulating barrier is not easy to crack yet, for a long time operate as normal.Compact conformation, low cost of manufacture, production efficiency height.
Description of drawings
Fig. 1 is the structural representation of one embodiment of the invention;
Fig. 2 is an insulation board shape enlarged diagram embodiment illustrated in fig. 1;
Fig. 3 is a single deck tape-recorder muscle shape insulation reinforcement shape enlarged diagram embodiment illustrated in fig. 1;
Fig. 4 is two card muscle shape insulation reinforcement shape enlarged diagrams embodiment illustrated in fig. 1;
Fig. 5 is band " hangnail " column insulation stirrup shape enlarged diagram embodiment illustrated in fig. 1;
Fig. 6 is the structural representation of another embodiment of the present invention;
Fig. 7 is an insulation board shape enlarged diagram embodiment illustrated in fig. 6;
Fig. 8 is an insulation stiffener shape and structure enlarged diagram embodiment illustrated in fig. 6.
Embodiment
The invention will be further described below in conjunction with drawings and Examples.
Embodiment 1
With reference to Fig. 1-5, present embodiment comprises conductor conductive pole 10, conductive plate 1, insulation board 2, described insulation board 2 is reserved insulation limit 2-1 and is extended outside the conductive plate 1, insulation board 2 outside extending conductive plate 1 is reserved the round 4 that is provided with fixed insulation reinforcement 3 on the insulation limit 2-1, and round 4 holes equate with distance between the hole; Described insulation reinforcement 3 can be the muscle shape insulation reinforcement 3-1 (referring to Fig. 3) that a side is provided with bayonet socket 5-1, or bilateral is provided with the muscle shape insulation reinforcement 3-2 (referring to Fig. 4) of bayonet socket 5-2, and the width of described bayonet socket 5-1 and bayonet socket 5-2 and the thickness of insulation board 2 are suitable; Also can be the column insulation stirrup 3-3 (referring to Fig. 5) that is provided with " hangnail " 6, distance between described two " hangnails " 6 and the thickness of insulation board 2 and conductive plate 1 and consistent, round 4 apertures on " hangnail " 6 outside dimensions and the insulation board 2 are suitable, described bayonet socket 5-1 or 5-2 or " hangnail " 6 snap in the round 4 that extends on the outer insulation board reservation insulation limit of conductive plate, with each layer insulation board fixed be one, and there are structure bonded adhesives, edge to fill that the liquid potting compound is integrated poured an insulation casting glue in structure stress point filling.

Claims (10)

1, a kind of structure-reinforced type insulating cement filling multilayer composite bus row, comprise conductor conductive pole, conductive plate, insulation board and insulation reinforcement, it is characterized in that, described insulation board is reserved the insulation limit and is extended outside the conductive plate, insulation board outside extending conductive plate is reserved round or the emissions groove that is provided with the fixed insulation reinforcement on the insulation limit, and the round of every layer of insulation board or emissions groove position are identical; Round or emissions groove that described insulation reinforcement and insulation board are reserved on the insulation limit are suitable, with each layer insulation board fixed be one, and clog at structure stress point the structure bonded adhesives arranged, integrated poured have an insulation casting glue.
2, structure-reinforced type insulating cement filling multilayer composite bus row according to claim 1 is characterized in that, the hole of described round be shaped as circle or rectangle.
3, structure-reinforced type insulating cement filling multilayer composite bus row according to claim 1 is characterized in that, described insulation reinforcement is the muscle shape insulation reinforcement that a side or bilateral are provided with bayonet socket, and described bayonet socket width and insulation board thickness are suitable; Described muscle shape insulation reinforcement snaps in insulation board and reserves in the round or emissions groove on the insulation limit.
4, structure-reinforced type insulating cement filling multilayer composite bus row according to claim 3 is characterized in that, the clamp corner, bayonet socket bottom of described muscle shape insulation reinforcement is fillet.
5, structure-reinforced type insulating cement filling multilayer composite bus row according to claim 1, it is characterized in that, described insulation reinforcement is for being provided with the column insulation reinforcement of " hangnail ", round aperture or emissions groove width on " hangnail " outside dimension and the insulation board are suitable, distance between two " hangnails " and the thickness of insulation board and conductive plate and consistent, " hangnail " snaps in insulation board and reserves in the round or emissions groove on the insulation limit, with each layer insulation board fixed be one.
6, structure-reinforced type insulating cement filling multilayer composite bus row according to claim 1, it is characterized in that, described insulation reinforcement is to be provided with size and insulation board to reserve the groove of insulation limit emissions groove and the insulation stiffener of the emissions groove that the tooth packet size size between the groove adapts, and described insulation stiffener snaps onto insulation board and reserves in the emissions groove on the insulation limit.
7, structure-reinforced type insulating cement filling multilayer composite bus row according to claim 6 is characterized in that, the corner of described emissions groove bottom is fillet.
8, structure-reinforced type insulating cement filling multilayer composite bus row according to claim 1, it is characterized in that, described insulation reinforcement is strengthened rope for insulation, strengthen rope with described insulation and pass insulation board and reserve round or the emissions groove on the insulation limit and tighten, each insulation board is tied up linked as a whole.
9, a kind of structure-reinforced type insulating cement filling multilayer composite bus row's manufacture method, it is characterized in that, may further comprise the steps: (one) processing composite bus bar conductor conductive pole, conductive plate, insulation board, insulation board reservation insulation limit, corresponding stressed position is extended and is widened, and extends widened section preboring round or reserving edge, the limit preprocessing emissions groove that insulate at this; (2) processing and insulation board are reserved the suitable muscle shape insulation reinforcement of round on the insulation limit or emissions groove or " hangnail " column insulation reinforcement or insulation and are strengthened rope, and perhaps processing and insulation board are reserved the suitable insulation stiffener of emissions groove on the insulation limit; (3) closed assembly pressing: conductive plate, insulation board are replaced the closed assembly pressing, install the conductor conductive pole, muscle shape insulation reinforcement or " hangnail " column insulation reinforcement are snapped in insulation board to be reserved in the round or emissions groove on the insulation limit, the stiffener that maybe will insulate snaps in insulation board and reserves in the emissions groove on the insulation limit, or strengthens restricting with insulation and pass insulation board round or groove and tighten; (4) adopt insulation system glue that insulation board and muscle shape insulation reinforcement or " hangnail " column insulation reinforcement or insulation stiffener or insulation are strengthened restricting at busbar vibration stress point and be bonded as one; (5) pour into gap and the edge that insulating cement is filled insulation board and conductor conductive pole with liquid state, make its insulation sealing, the moulding that is heating and curing again is a structural entity.
10, structure-reinforced type insulating cement filling multilayer composite bus row's according to claim 9 manufacture method is characterized in that, after described muscle shape insulation reinforcement is inserted round, again with≤90 ° of chuckings of described muscle shape insulation reinforcement rotation.
CNB2006100322797A 2006-09-19 2006-09-19 Structure-consolidated insulation paste filling multilayer composite bus and manufacturing method thereof Active CN100477433C (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CNB2006100322797A CN100477433C (en) 2006-09-19 2006-09-19 Structure-consolidated insulation paste filling multilayer composite bus and manufacturing method thereof
PCT/CN2007/001646 WO2008034318A1 (en) 2006-09-19 2007-05-21 Structure-consolidated insulation paste filling multilayer compound busbar and its manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2006100322797A CN100477433C (en) 2006-09-19 2006-09-19 Structure-consolidated insulation paste filling multilayer composite bus and manufacturing method thereof

Publications (2)

Publication Number Publication Date
CN1925250A CN1925250A (en) 2007-03-07
CN100477433C true CN100477433C (en) 2009-04-08

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WO (1) WO2008034318A1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108990276B (en) * 2018-03-20 2021-02-26 东莞市若美电子科技有限公司 Manufacturing process of high-low voltage integrated composite copper-aluminum busbar control board
CN108429211B (en) * 2018-05-17 2024-02-09 艾博母线有限公司 Bus duct for pouring and production method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07336849A (en) * 1994-06-13 1995-12-22 Showa Electric Wire & Cable Co Ltd Structure of bus duct connecting section
JPH10164736A (en) * 1996-11-29 1998-06-19 Hitachi Ltd Bus-bar supporting device
CN2375015Y (en) * 1999-04-23 2000-04-19 上海精成电器成套厂 Aluminium alloy outer shell bus slot
JP2003199217A (en) * 2001-12-26 2003-07-11 Yoshihiko Kato Bus bar support structure

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WO2008034318A1 (en) 2008-03-27

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Address after: The age of 412001 in Hunan Province, Zhuzhou Shifeng District Road

Patentee after: ZHUZHOU CRRC TIMES ELECTRIC Co.,Ltd.

Address before: The age of 412001 in Hunan Province, Zhuzhou Shifeng District Road

Patentee before: ZHUZH CSR TIMES ELECTRIC Co.,Ltd.

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