CN100477250C - Electro-optical device and an electronic apparatus - Google Patents

Electro-optical device and an electronic apparatus Download PDF

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Publication number
CN100477250C
CN100477250C CNB2006100794919A CN200610079491A CN100477250C CN 100477250 C CN100477250 C CN 100477250C CN B2006100794919 A CNB2006100794919 A CN B2006100794919A CN 200610079491 A CN200610079491 A CN 200610079491A CN 100477250 C CN100477250 C CN 100477250C
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pixel
electro
optical device
illusory
viewing area
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CN1848451A (en
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松枝洋二郎
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Zhiji Shidun Technology Co ltd
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Seiko Epson Corp
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Abstract

The invention provides an electro-optical device where a layer related to forming an image is formed with uniformity. An electro-optical device, that drives each of plural pixels individually arranged in two dimensions so as to display information, is provided with a group of pixels displaying the information within an effective display region among the plural pixels arranged in two dimensions. A group of plural pseudo-pixels that do not contribute to the display of the information are located adjacent to a group of pixels within the effective display region. A bank layer separates a pixel in the group of the plural pseudo-pixels from a pixel in the group of pixels in the effective display region, and shields light leaked from a space between pixels located adjacently each other within the effective display region.

Description

Electro-optical device and electronic instrument thereof
Technical field
The present invention relates to electro-optical devices such as a kind of liquid crystal indicator and organic EL display, particularly have the electro-optical device of the structure of the accuracy of manufacture that in the manufacture process of electro-optical device, improves this device.
Background technology
A kind of as in the type of drive of the electro-optical device with the moving device of liquid crystal device, organic EL device, electrophoresis, electron emission device etc. has the driven with active matrix mode.The electro-optical device of driven with active matrix mode becomes rectangular with a plurality of configuration of pixels on its display floater.
Each of a plurality of pixels comprises by electrooptics device and the pixel circuit that provides the driving triode that drives electric energy to be constituted to this electrooptics device.Again, each of these a plurality of pixel circuits is with the corresponding configuration of the cross part of data wire and scan line (for example referring to patent documentation: the world discloses No. 98/36407 communique of WO).
But, on matrix, carry electro-optical device, when constituting as various electronic instruments such as mobile portable phone, microcomputer, owing to the influence of the matrix color around the display part of electro-optical device, the unsharp situation of demonstration of this display part might appear.
Again, when in effective viewing area of electro-optical device, forming the functional membrane of finding the electrooptics function, when utilizing gas phase treatment such as processing of ink jet method liquid phases such as (liquid droplet ejection method) and vapour deposition method to form functional membrane, owing to be subjected to the influence of local environment or atmospheric environment, have the inhomogeneity situation that reduces film to take place.Problems such as fuzzy appear showing in its result.
Therefore, the object of the present invention is to provide a kind of electro-optical device that solves above-mentioned problem.
Summary of the invention
In order to achieve the above object, the 1st electro-optical device of the present invention, be that a plurality of pixels that are driven into two-dimensional arrangement respectively carry out the electro-optical device that information shows, be included in the pixel clusters of carrying out in a plurality of pixels of above-mentioned one-tenth two-dimensional arrangement in effective viewing area that above-mentioned information shows, in abutting connection with above-mentioned effective viewing area, do not participate in illusory pixel clusters that above-mentioned information shows, will the pixel each pixel separation, that the while, placement adjoined each other in above-mentioned effective viewing area of pixel clusters above-mentioned effective viewing area in and above-mentioned illusory pixel clusters between the seat bed membrane of generation light leak.
The 2nd electro-optical device of the present invention is the electro-optical device that comprises a plurality of pixels, and above-mentioned a plurality of pixels comprise according to the irrelevant illusory pixel clusters of pixel clusters, briliancy and above-mentioned data-signal in effective viewing area of data-signal setting briliancy.
Formation according to above-mentioned electro-optical device, when using the ink jet method to carry out film forming, allow the emitted dose of ink jet in illusory pixel area, just move to the injection that membrane material is carried out in the viewing area after stable, can form the pixel clusters in effective viewing area like this with constant thickness.
Even when adopting the vapour deposition method film forming, the environment situation different in the part with there being density of gasification materials appears sometimes, and like this, the thickness that constitutes the layer of the pixel in effective viewing area might be inhomogeneous.To this, by illusory pixel clusters or illusory pixel area are set, utilize the environment of gasification materials and have all uniform part of density, can carry out in effective viewing area, constituting the film forming of the functional layer of pixel.
Again, illusory pixel clusters or illusory pixel area can also utilize in various uses.For example, in illusory pixel area, also various drive circuits such as scan line drive circuit and data line drive circuit can be set.Formation according to such can make full use of the useful space.
Preferred above-mentioned illusory pixel clusters is configured in a side of the pixel clusters of above-mentioned effective viewing area at least.
Preferred above-mentioned illusory pixel clusters is configured to the pixel clusters in the above-mentioned effective viewing area of clamping.
Further preferred above-mentioned illusory pixel clusters be configured in pixel clusters in above-mentioned effective viewing area around.
According to formation as described above, adopt vapour deposition method and ink jet method, can improve the uniformity of the thickness of the functional layer that constitutes the pixel in effective viewing area.
Again, when the above-mentioned electro-optical device of lift-launch is made electronic instrument on matrix, in this electronic instrument owing to can be provided with and irrelevant illusory pixel area or the illusory pixel clusters of shown image in effective viewing area of electro-optical device, in this illusory pixel area, present the suitably zone of the color of selection of process by setting, can obviously distinguish the border between this matrix and the display element.
In above-mentioned electro-optical device, preferred above-mentioned seat bed membrane makes the shape of each pixel of pixel clusters in above-mentioned effective viewing area and above-mentioned illusory pixel clusters become roughly the same shape.According to such formation, pixel in above-mentioned effective viewing area and the pixel in being included in illusory pixel area or illusory pixel clusters can be under identical conditions (for example thickness etc.) is provided with, utilize the pixel that detects in illusory pixel area or illusory pixel clusters, can substitute the pixel in the described effective viewing area of direct detection.
In above-mentioned electro-optical device, each pixel of above-mentioned effective display element group comprises the functional layer after one of its inscape is by ink jet method film forming at least.
Becoming film formed inscape by the ink jet method, for example is organic EL film.In addition, for example also can adopt the ink jet method to form carrier injection layer and carrier transport layer such as hole injection layer, hole transporting layer, electron injecting layer or electron supplying layer.
Above-mentioned organic EL film for example can adopt the macromolecule that comprises fluorene derivative, and perhaps adopting phenylene vinylidene is that macromolecular material forms.
In above-mentioned electro-optical device, be preferably formed with the above-mentioned functions layer the ink-receptive water-based controlling diaphragm that joins, the fluent material that uses is had compatibility in above-mentioned ink jet method.
When above-mentioned electro-optical device comprised the seat bed membrane that separates each pixel, the film of this ink-receptive water-based preferably formed below this seat bed membrane.Lower by making than this ink-receptive water-based film to the compatibility of the fluent material of this seat bed membrane, can suppress the electropollution between the pixel, realize that the electricity between the pixel separates.
As the material of the film of above-mentioned seat bed membrane and above-mentioned ink-receptive water-based, for example can adopt with each surface form the polyimides of fluorine film, hydrophily that plasma treatment is carried out on the surface silicon oxide film after handling.
In above-mentioned electro-optical device, also can detect the thickness of the functional layer that is formed in the pixel in above-mentioned illusory pixel clusters or the illusory pixel area, judge the quality of the pixel that in effective viewing area, disposes as index with its testing result.
In above-mentioned electro-optical device, as above-mentioned detection method, by irradiating and detecting light on above-mentioned illusory pixel, detect consequent brightness then and implement to finish.Such detection is easy, can carry out the detection of more electro-optical device at short notice.
In above-mentioned electro-optical device, preferably be provided with the circuit arrangement zone that configuration circuit is set below the zone of above-mentioned illusory pixel clusters.According to such formation, can effectively utilize limited space.
As the circuit that is arranged on the foregoing circuit configuring area, for example can be scan line drive circuit, data line drive circuit, data processing circuit, computing circuit etc.
Above-mentioned electro-optical device, the display floater that can be used as electronic instruments such as microcomputer, mobile portable phone, digital camera, e-book, portable information processing device uses.
Description of drawings
Fig. 1 is the key diagram of summary of the present invention.
Fig. 2 is the part enlarged drawing of amplification A shown in Figure 1 portion.
Fig. 3 is the sectional view of the configuration example of the pixel 20 of effective viewing area and illusory pixel 30.
Fig. 4 is the key diagram of another configuration example of illusory pixel 30.
Fig. 5 is the sectional view of the another configuration example of illusory pixel 30.
Fig. 6 is the key diagram of another execution mode of the present invention.
Fig. 7 is the key diagram of the another execution mode of the present invention.
Fig. 8 is the key diagram of explanation use about the example of the notebook computer of electro-optical device of the present invention (display unit).
Fig. 9 is the key diagram of explanation use about the example of the mobile portable phone of electro-optical device of the present invention.
Figure 10 is the key diagram of explanation use about the example of the digital camera of electro-optical device of the present invention.
Figure 11 is the key diagram of explanation use about the example of the e-book of electro-optical device of the present invention (display unit).
Symbol description
1-display unit (electro-optical device), the effective pixel area of 2-, the illusory pixel area of 3-, the effective pixel of 20-, the illusory pixel of 30-, the ink-receptive water-based controlling diaphragm of 60-.
Embodiment
(the 1st execution mode)
Following with reference to the relevant embodiments of the present invention of description of drawings.
Fig. 1 is the diagrammatic illustration figure of expression the 1st execution mode of the present invention.In the present invention, in the configuration of display unit 1 be actually used in the pixel that pixel shows effective display element zone 2 around be provided with and disposed the illusory pixel area 3 that does not participate in the illusory pixel 30 that pixel shows.Effective display element zone 2 disposes by 20 one-tenths two-dimensional arrangements of pixel that optical parametrics such as luminous intensity and transmissivity change according to the signal of telecommunication of presentation image information.Each pixel 20 for example is made of organic EL luminous element.Film forming behind each of this organic EL luminous element layer employing ink jet method coating material.
In the 1st execution mode, both sides in the left and right sides in effective display element zone 2 and up and down are arranged in two-dimensional arrangement with pixel shape and the configuration space identical with effective display element 20 with illusory pixel 30 respectively.Unillustrated ink-jet head among the figure at scanning display apparatus 1 on the left and right directions 4 or on the above-below direction 5, ejects filmogen.At this moment, ink-jet head begins to spray in this illusory pixel area 3, is stablizing under the state that sprays effective display element zone 2 film forming.Promptly, the beginning injection phase of ink (filmogen), in illusory pixel area 3, do not participate in forming the sky injection of effective pixel, make the spray volume of ink stable, in the ink jet ending phase, in illusory pixel area 3, further carry out sky and spray in order to prevent the uneven situation that before injection stops, occurring., the illusory pixel area 3 of present embodiment shows that there is no need provides drive signal to pixel capacitors etc. because being not used in pixel.In embodiment described later, adopt wiring to be connected between drive circuit and the pixel again.But, in order to spray to stablize with the identical emitted dose of pixel in effective display element zone, and synchronous etc. with ejection timing, the shape of illusory pixel and effectively the shape of pixel and be configured to identical distance with identical shaped formation with identical arrangement mode.
Fig. 2 represents the part enlarged drawing of the borderline part A of the effective display element zone 2 of display unit 1 and illusory pixel area 3.
The effectively effective pixel 20 in display element zone 2 and the illusory pixel 30 of illusory pixel area 3 are for oblong-shaped or four jiaos are the oblong-shaped of fillet.As mentioned above, in effective pixel 20, be connected with the triode (TFT) that drives this pixel by wiring, and wiring of no use connects in illusory pixel 30.
Fig. 3 represents on the X-Y direction shown in Figure 2 the effectively schematic cross-section of pixel 20 and illusory pixel 30.As shown in the drawing, on transparent substrates such as glass and resin 51, form promising preventing from substrate 51 intrusion alkali ions and by silica (SiO 2) and silicon nitride (SiN x) wait the bottom protective film 52 of formation.On this diaphragm 52, adopt the CVD method to pile up silicon (Si) and form semiconductor film 53.On this semiconductor film 53, implement laser annealing, carry out crystallization, form polysilicon film.To these semiconductor film 53 graphical TFT zones that form.
Then, on semiconductor film 53 and bottom protective film 52, adopt the CVD method to pile up silica as the material of film, form gate insulating film 54 with TEOS and oxygen.Then, pile up metals such as aluminium as gate metal, graphical to this gate metal, form grid and connect up 55.Adopt the CVD method to pile up silica thereon, form interlayer dielectric 56.In the interlayer dielectric 56 of the source electrode in above-mentioned TFT zone, drain region, offer connecting hole, pile up metals such as aluminium, its graphical back is formed source electrode, drain electrode, wiring membrane 57.
Then, adopt the CVD method to pile up silica, form interlayer dielectric 58.On this interlayer dielectric 58, offer connecting hole, pile up transparent ITO film (Indium Tin Oxide) 59.Wiring membrane 57 is connected with ITO film 59.To the ITO film 59 graphical pixel capacitors films (anode) 59 that obtain.The ink (membrane material) that adopts the ink jet method to spray thereon improves the cementability on the substrate, adopts the CVD method to pile up silica, forms ink-receptive water-based controlling diaphragm 60.Graphical to this ink-receptive water-based controlling diaphragm 60, the regional opening with each effective pixel parts exposes ITO film 59.
Then, adopt the CVD method to pile up silica, to it graphical after, with each zone of effective pixel 20 and each regional opening of illusory pixel 30, form the light leak that prevents between each pixel and the seat bed membrane 61 of colour mixture.
On the slot part of these seat bed membrane 61 upper sheds, adopt the ink jet method to form organic EL luminous element.That is, allow unillustrated ink-jet head relatively moves among the figure, to each peristome scanning of seat bed membrane 61, with the position of each peristome subtend on be emitted into membrane material from nozzle.Begin ejection by the zone from illusory pixel 30, each peristome to seat bed membrane 61 in the zone 2 of effective pixel 20 sprays a certain amount of filmogen.Again, outside the zone of effective pixel 20, by being emitted into membrane material, effective pixel 20 to the last can be supplied with a certain amount of filmogen.
At first, on the ITO film 59 that exposes bottom the open slot of seat bed membrane 61, form hole transporting layer 62 by the ink jet method.By the peristome end 60a of ink-receptive water-based controlling diaphragm 60 is exposed to trench bottom from the open end 61a of seat bed membrane 61, merge from the liquid film material and the ink-receptive water-based controlling diaphragm opening edge 60a of ink-jet head ejection, in the evenly diffusion easily of oblong open slot bottom.Adopt the ink jet method to form organic EL film 63 on the ITO film 59 on the hole transporting layer 62 of film forming.Though do not draw among the figure, further also can on organic EL film 63, form electron supplying layer.Form public electrode and cathodic coating 64 on organic EL film 63, perhaps with the display unit 1 of organic EL luminous element as unit pixel.In addition, can use the circuit of common formation for drive circuit.
In the 1st execution mode, do not form the ITO film 59 of conductivity in illusory pixel 30 sides.At this moment, have the dielectric voltage withstand that can improve device (pixel), the advantage that improves rate of finished products.
In addition, the zone of illusory pixel 30, owing to do not use as actual pixels, at least a portion of pixel circuit that can the effective pixel 20 of configuration driven between illusory pixel area and substrate 51, at least a portion of scan line drive circuit, the part of data line drive circuit etc.
Fig. 4 represents the 2nd execution mode.Corresponding with Fig. 2 in the figure identical symbol of part employing, and the explanation of omitting relative section.
In this embodiment, on the zone 3 of illusory pixel 30, also form ITO film 59 and ink-receptive water-based controlling diaphragm 60.Like this and effectively the film forming of each layer of organic EL is same in the pixel 20, also carries out the film forming same with each layer of organic EL in illusory pixel 30.But blocking is not used as the demonstration of image information to the wiring of illusory pixel.Exposure experiment light is luminous by detection reaction on the luminescent film of this illusory pixel 30, can check the uniformity of film forming.
In addition, on the illusory pixel 30 of a part, implement the film forming test in addition, can be used for the automation of display unit quality testing with wiring.
Fig. 5 represents the 3rd execution mode.Corresponding with Fig. 3 in the figure identical symbol of part employing, and the explanation of omitting relative section.
In this embodiment, ink-receptive water-based controlling diaphragm 60 is not set.In illusory pixel 30, also be provided with ITO film 59 again.To insulation around the ITO film 59 in the illusory pixel 30.In such formation,,, can differentiate the uniformity of film forming under similarity condition by checking the film of the light-emitting component that in illusory pixel 30 parts, forms because the light-emitting component of effective pixel 20 and the light-emitting component of illusory pixel 30 are to form.
Fig. 6 represents the 4th execution mode.In the figure, in the left side in effective display element zone 2 and the zone 3 that the right side forms illusory pixel 30.When unillustrated ink-jet head among the figure relatively moves, when being coated in filmogen on the substrate, can form the configuration of illusory pixel like this on left and right directions.
Fig. 7 represents the 5th execution mode.In this embodiment, in the upside in effective display element zone 2 and the zone 3 that downside forms illusory pixel 30.When ink-jet head relatively moves, when being coated in filmogen on the substrate, can form the configuration of illusory pixel like this on above-below direction.
Below explanation comprises the example of display unit of the present invention, but the present invention is not limited to these examples.
(mobile model microcomputer)
At first, explanation is applicable to the display unit of relevant above-mentioned execution mode the example of mobile model microcomputer (information processor).Fig. 8 represents the stereogram of the formation of this microcomputer.In the figure, microcomputer 1100 by the body 1104 that comprises keyboard 1102, comprise the above-mentioned display unit 1106 (display unit 1 that is equivalent to Fig. 1.Below identical) the display unit unit constitute.
(mobile portable phone)
Then, explanation is applicable to the display unit of relevant above-mentioned execution mode the example of the display part of mobile portable phone.Fig. 9 represents the stereogram of the formation of this mobile portable phone.In the figure, mobile portable phone 1200 comprises a plurality of operation push-buttons 1202, microphone mouth 1204, listens nozzle 1206 and above-mentioned display unit 1208.
(digital camera)
Below explanation is applicable to digital camera in the view finder with the display unit of relevant above-mentioned execution mode.Figure 10 represents the stereogram of the formation of this digital camera, also simply illustrates and being connected of external instrument.
Common camera is by carrying out imaging with light image sensitization on film of subject, and digital camera 1300, by CCD imaging apparatuss such as (Charge Coupled Device) light image of subject is carried out opto-electronic conversion, produces image pickup signal.On the back side of the housing 1302 of digital camera 1300, be provided with above-mentioned display unit 1304, show according to the image pickup signal of CCD.For this reason, display unit 1304 is used as the view finder that shows subject.On the observation side of housing 1302 (rear side among the figure), be provided with the receiving element that comprises optical lens and CCD etc. again.
If shooting person presses shutter 1308 after the picture of the subject of confirming to show in display unit 1304, the image pickup signal at this CCD constantly transmits and is saved in the memory on the circuit board 1310.Again, this digital camera 1300 comprises the input and output terminal 1314 that video signal output terminal 1312 and data communication are used on the side of housing 1302.Then, as shown in the drawing, on video signal output terminal 1312, connect television indicator 1430 as required, perhaps on the input and output terminal 1314 that data communication is used, connect microcomputer 1430.Further,,, output to television indicator 1330, perhaps in the microcomputer 1340 with the image pickup signal in the memory that is kept on the circuit board 1308 according to the operation of appointment.
(e-book)
Figure 11 represents the stereogram as the formation of the e-book of an example of electronic instrument of the present invention.In the figure, symbol 1400 expression e-book.E-book 1400, have book-type framework 1402, can open and close the lid 1403 of this framework 1402.On this framework 1402, expose in its surface under the state of display surface display unit 1404 is set, further, setting operation portion 1405.In the inside of framework 1402 controller, counter, memory etc. are housed.Display unit 1404 in the present embodiment, is included in the integrated peripheral circuit of having filled the pixel section that forms behind the electric ink in the thin-film component, having constituted with this pixel section one.In peripheral circuit, comprise the scanner driver and the data driver of decoding process.
In addition, as electronic instrument, except the e-book of the digital camera of the microcomputer of Fig. 8, Figure 10, Figure 11, can also enumerate the find a view instruments such as video tape recorder, positioner, beep-pager, electronic notebook, calculator, word processor, work station, video telephone, POS terminal, touch-screen of type, direct-view display type of Electronic Paper, LCD TV, observation.In the display part of these various electronic instruments, can be suitable for above-mentioned display unit.
Yet when carrying electro-optical device of the present invention on electronic instrument as described above, the image that shows on display part owing to be subjected to the influence of matrix color, the situation of its visuognosis occurs reducing sometimes.For example, the matrix color is for white, silver gray or when having the color of reflection-type, gloss, on display part and boundary member matrix, during the color of same system such as display white or silver gray, will occur to know the situation of differentiating the border between display part and the matrix.At this moment, by illusory pixel area being arranged to the color different with the matrix color, which kind of color no matter the such color regions such as color that perhaps have abundant contrast show on display part, can improve the visuognosis performance of image shown on the display part.
The light that organic EL film 63 is sent goes out from substrate 51 side-draws, during the emission type of promptly so-called back, also can paste colored materials at the back side of substrate 51.
The light that organic EL film 63 is sent takes out from public electrode (negative electrode 64 is equivalent to public electrode in the above-described embodiment), during promptly so-called top emission structure, also can be provided with the look zone by public electrode, coloured zone perhaps is set substitutes negative electrode 64.
Again, also can be provided with and pass through the pixel capacitors supply of electrical energy on the pixel in the illusory pixel area, launch light-emitting zone with matrix color different colours.
(effect of invention)
As mentioned above, display unit of the present invention is being joined in abutting connection with the zone in effective display element zone Put illusory pixel, the zone that comprises this illusory pixel can be used as adopts the ink gunite to spray film forming Beginning section and the ending segment of material form uniform film forming so easily in the effective display area territory.

Claims (9)

1, a kind of electro-optical device, a plurality of pixels with the two dimension of being configured on substrate is characterized in that: comprise
Pixel clusters in effective viewing area that the information of carrying out shows in the described a plurality of pixels that are configured to two dimension,
In abutting connection with described effective viewing area, do not participate in the illusory pixel clusters that described information shows,
Between zone that described illusory pixel clusters is set and described substrate, the circuit of the pixel clusters in the described effective viewing area of configuration driven.
2, electro-optical device according to claim 1 is characterized in that: the part and the region overlapping configuration that described illusory pixel clusters is set that drive the circuit of the pixel clusters in described effective viewing area.
3, electro-optical device according to claim 1 and 2 is characterized in that: with the corresponding pixel circuit that is provided with of each pixel of pixel clusters in described effective viewing area.
4, electro-optical device according to claim 1 and 2 is characterized in that: the circuit that drives the pixel clusters in described effective viewing area is scan line drive circuit or data line drive circuit.
5, electro-optical device according to claim 1 and 2 is characterized in that: described illusory pixel clusters is configured in a side of described effective viewing area at least.
6, electro-optical device according to claim 1 and 2 is characterized in that: each pixel of described effective display element group comprises the functional layer after one of its inscape is by ink jet method film forming at least.
7, electro-optical device according to claim 6 is characterized in that: becoming film formed inscape by the ink jet method is organic EL film.
8, electro-optical device according to claim 7 is characterized in that: described organic EL film is formed by macromolecular material.
9, a kind of electronic instrument is characterized in that: comprise the described electro-optical device of arbitrary claim in the claim 1~8.
CNB2006100794919A 2001-12-06 2002-12-06 Electro-optical device and an electronic apparatus Expired - Lifetime CN100477250C (en)

Applications Claiming Priority (3)

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JP2001372761 2001-12-06
JP2001372761 2001-12-06
JP2002351609 2002-12-03

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