The preparation method of surface Ni based micro nanometer needle shaped crystal embattling structure
Technical field
What the present invention relates to is a kind of method of field of nanometer technology, specifically, is a kind of preparation method of surface Ni based micro nanometer needle shaped crystal embattling structure.
Background technology
Micro-nano needle crystal array structure is meant a kind of structure that has the brilliant oldered array of vertical pin taper of micro-nano-scale at metal or nonmetallic surface.Real surface is long-pending big because this structure has, and high reaction activity under nanoscale and special needle-like array structure can produce many new functional characteristics, and its range of application is very wide.For example: (1) and other material compound tense, can obtain powerful bond strength, can be used for metal and metal, metal and pottery, various composites such as metal and resin.(2) should have remarkable heat dispersion, be expected to be used for the fin of microelectronic component.(3) should have excellent light diffuse scattering characteristic and good optical absorption characteristics, be expected to use it for optical material, laser camouflage material, light-Re transition material etc.(4) it as platinum, the carrier of chemical catalysts such as palladium can improve catalytic effect greatly.(5) pin awl crystalline substance is structured the formation as mould or reprint, on other material, can form the pin awl and structure the formation or back-off shape pin wimble structure.(6) because this structure has the crystallographic orientation characteristics, therefore can form special magnetic domain, be expected to produce giant magnetic effect.At present, mostly micro-nano card clothing battle array structure is to study from device angles, and general size is also mostly between micron and millimeter.About the preparation method mainly is template and LIGA (grenz ray deep layer photoetching electrotyping process technology) method.
Find by prior art documents, Liu Hongwen etc. are at " electrochemical deposition nanowires of gold structure and electrology characteristic thereof " (Acta PhySico-Chimica Sinica, 18 (4), 2002,359-363) mention template in the literary composition, specifically be to have porous oxide-film as template, plated metal crystal in the template nano-pore, a kind of method that template is dissolved away by chemical method more then.In addition, Chantal Khan Malek and VolkerSaile is in " Applications of LIGA technology to precision manufacturing ofhigh-aspect-ratio micro-components and-systems:areview " (application of LIGA technology in little member of high-aspect-ratio and the accurate manufacturing of micro-system), (Microelectronics Journal, microelectronics journal 35 (2004) 131-143) mentioning the LIGA method in, promptly is to adopt photoetching plate-making, electrotyping forming, go complex steps such as masterplate to carry out the micro-structural method for processing.It is big that these two kinds of methods all exist equipment investment, complex process, and efficient is low, the cost height, to the base material shape, size has shortcomings such as strict demand, and therefore, they only are applicable to the manufacturing of research purpose or micro element.
Summary of the invention
The objective of the invention is to overcome deficiency of the prior art, a kind of preparation method of surface Ni based micro nanometer needle shaped crystal embattling structure is provided, make its technology simple, with low cost, to the ground shape, material does not have specific (special) requirements, is suitable for industrialized mass production.
The present invention is achieved by the following technical solutions, the present invention utilizes the electrochemical deposition principle, conductive substrate is placed the electroplating solution that contains crystallization adjustment agent as negative electrode, and apply curtage, make electrocrystallization by perpendicular to the vertical one-dimensional growth of the direction on surface, after second, just can form desired Ni based micro-nano needle crystal array structure by 5-3600 at substrate surface.
Concrete steps of the present invention are as follows:
(1) base material that the surface need be formed micro-nano needle array structure carries out oil removing, rust cleaning and activation pre-treatment.
Described oil removing is meant the treatment process that the greasy dirt organic substance of substrate surface adhesion is removed.
Described rust cleaning is meant the treatment process that the oxide layer inorganic substances of substrate surface are removed.
Described activation is meant base material is soaked in having corrosive solution, by the slight corrosion of base material, increases surface-active, improves the treatment process of the bond strength of subsequent plating layer.
(2) will place electroplating solution through the base material that step (1) is handled well, and with base material as negative electrode, as anode, and make base material, nickel plate and electroplating power supply constitute the loop on nickel plate or insoluble pole plate by lead;
(3) by electroplating power supply base material is implemented to electroplate, can adopt direct current also can adopt pulse or dipulse electric current during plating.Adopt direct current method condition enactment fairly simple, be convenient to production control.But the needle array structure is more single, and the control of its size, shape has certain degree of difficulty.Employing pulse or dipulse electric current obtain the array structure of different shape easily, but technological parameter is more, and be not easy to operate.
Described electroplating solution, specific requirement is as follows: the plated metal ion 0.1-2.5mol/L of nickel and alloy thereof, complexing agent 0.1-2mol/L, boric acid 0.5mol/L, agent 1-1000PPM, solution temperature 25-60 ℃, pH3.5-6.0 are adjusted in crystallization.
The plated metal ion of described nickel and alloy thereof is provided by the slaine that sulfate, chloride or amido xanthate constitute.
Described complexing agent is the organic complexing agent of fatty acid, yellow acid salt or amino-contained, hydroxy functional group.
Described complexing agent is by one or more constitute in citrate, malate, edetate, acetate, the ethylenediamine.
Complexing agent plays each metal ion species in the stabilizing solution here, the effects such as ratio of separating out of balance nickel and other metal ion.Boric acid mainly plays the buffer pH value.
Agent is adjusted in described crystallization, is made of Cu, Ag, Pd, Au, Zn, Sn, Ca and Y, La, Ce, Eu rare earth ion.The effect that agent is adjusted in crystallization is quantity, the furnishing crystalline growth direction of crystallization control active site and the speed that improves longitudinal growth.
The average height of described needle-like crystalline substance is the 0.05-10 micron, and the bottom average diameter is the 0.05-4 micron.
According to general electrocrystallization theory, metal is in electrochemical deposition process, and growing up of the formation of nucleus and crystal grain generally is to take place synchronously, and growing up of crystal grain is that multidimensional is carried out.On the other hand, from microcosmic angle, electrocrystallization at each constantly, each place be not uniform, it exists many instantaneous crystallization active sites, as the atomic density owing to the crystal face on each single grain all directions, the difference of spread pattern will cause the difference of prolonging crystals growth speed on each crystal face.Therefore, want to form micro/nano level pin awl crystal array structure, must be under the prerequisite of control active site quantity, the life-span of these active sites is prolonged as much as possible, enlarge simultaneously the difference of the above-mentioned speed of growth that causes because of the crystal face difference as much as possible, and the crystal face that the speed of growth is the fastest is adjusted to and is parallel to the metal surface, could obtain the needle crystal array structure of our desirable longitudinal growth like this.
The present invention utilizes above-mentioned electrochemical principle dexterously, promptly adjust agent by the crystallization that adds trace in the electroplate liquid, control the quantity of effective active site, and adjust the speed of growth and the direction of growth of each crystal face, make its crystallization by direction one dimension longitudinal growth, form above-mentioned Ni based micro-nano needle crystal array structure perpendicular to substrate surface.Directed electrocrystallization method provided by the invention is compared with existing methods such as template, LIGA methods, its biggest advantage is need be by any masterplate or mask, need not complex device, only need base material is placed the electrolyte solution that contains the Ni ion that possesses necessary condition as negative electrode, and additional electric current, the voltage that satisfies requirement of the present invention, through the electrocrystallization time of regulation, can make substrate surface form the Ni base needle crystal array structure of micro-nano-scale.Adopt this method, can both can be used as device, can be used as material again directly at the Ni base needle crystal array structure of required substrate surface formation from the micron to the nanoscale.Therefore, it is simple, with low cost that directed electrocrystallization method provided by the invention has technology, and to the ground shape, material does not have specific (special) requirements, is suitable for advantages such as industrialized mass production.
The specific embodiment
Embodiment 1
Concrete steps of the present invention are as follows:
(1) the copper coin base material that the surface need be formed micro-nano needle array structure carries out oil removing, rust cleaning and activation pre-treatment.
(2) will place following electroplating solution through the good base material of step (1) pre-treatment, and with base material as negative electrode, as anode, and make base material, nickel plate and electroplating power supply constitute the loop on nickel plate or insoluble pole plate by lead.
The used electroplating solution of present embodiment consists of: nickelous sulfate 0.1mol/L, and citric acid tri-amonia 0.1mol/L, boric acid 0.5mol/L, agent copper chloride 1PPM, 25 ℃ of solution temperatures, pH3.5 are adjusted in crystallization.
(3) by electroplating power supply base material is implemented DC current, current density is 5A/dm
2, electroplating time is 20 seconds.
The result: this sample appearance is a furvous, and through 100,000 times of field emission electron microscopic observations, the needle-like crystalline substance of this body structure surface is of a size of: needle height 0.05-0.4 micron, base diameter is the 0.05-0.2 micron.
Embodiment 2
Concrete steps of the present invention are as follows:
(1) the copper coin base material that the surface need be formed micro-nano needle array structure carries out oil removing, rust cleaning and activation pre-treatment.
(2) will place following electroplating solution through the good base material of step (1) pre-treatment, and with base material as negative electrode, as anode, and make base material, nickel plate and electroplating power supply constitute the loop on nickel plate or insoluble pole plate by lead.
The used electroplating solution of present embodiment consists of: nickel chloride 1.0mol/L, and ethylenediamine 1.0mol/L, boric acid 0.5mol/L, agent copper chloride 500PPM, 60 ℃ of solution temperatures, pH4.5 are adjusted in crystallization.
(3) by electroplating power supply base material is implemented the pulse square wave current, average current density is 0.5A/dm
2, electroplating time is 1200 seconds.
The result: this sample appearance is near black matrix, and through 100,000 times of field emission electron microscopic observations, the needle-like crystalline substance of this body structure surface is of a size of: needle height 0.1-0.8 micron, base diameter is the 0.05-0.3 micron.
Embodiment 3
Concrete steps of the present invention are as follows:
(1) the iron plate base material that the surface need be formed micro-nano needle array structure carries out oil removing, rust cleaning and activation pre-treatment.
(2) will place following electroplating solution through the good base material of step (1) pre-treatment, and with base material as negative electrode, as anode, and make base material, nickel plate and electroplating power supply constitute the loop on nickel plate or insoluble pole plate by lead.
The used electroplating solution of present embodiment consists of: nickelous sulfate 1.5mol/L, and cobalt chloride 1.0mol/L, citric acid tri-amonia 2.0mol/L, boric acid 0.5mol/L, agent calcium chloride 1000PPM, 46 ℃ of solution temperatures, pH6.0 are adjusted in crystallization.
(3) by electroplating power supply base material is implemented the pulse square wave current, average current density is 1A/dm
2, electroplating time is 300 seconds.
The result: this sample appearance is dark-coloured, and through 100,000 times of field emission electron microscopic observations, the needle-like crystalline substance of this body structure surface is of a size of: needle height 3-5 micron, and base diameter is the 1-2 micron, Co content is 21 weight % in the alloy.
Embodiment 4
Concrete steps of the present invention are as follows:
(1) the copper coin base material that the surface need be formed micro-nano needle array structure carries out oil removing, rust cleaning and activation pre-treatment.
(2) will place following electroplating solution through the good base material of step (1) pre-treatment, and with base material as negative electrode, as anode, and make base material, nickel plate and electroplating power supply constitute the loop on nickel plate or insoluble pole plate by lead.
The used electroplating solution of present embodiment consists of: nickel sulfamic acid 1.0mol/L, and Ammonium Acetate 1.0mol/L, boric acid 0.5mol/L, agent copper chloride 1000PPM, 60 ℃ of solution temperatures, pH6.0 are adjusted in crystallization.
(3) by electroplating power supply base material is implemented the pulse square wave current, average current density is 0.5A/dm
2, electroplating time is 1200 seconds.
The result: this sample appearance is near black matrix, and through 100,000 times of field emission electron microscopic observations, the needle-like crystalline substance of this body structure surface is of a size of: needle height 4-10 micron, base diameter is the 2-4 micron.