CN100475384C - Aluminium-ingot continuous casting machine group - Google Patents
Aluminium-ingot continuous casting machine group Download PDFInfo
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- CN100475384C CN100475384C CNB2007100105906A CN200710010590A CN100475384C CN 100475384 C CN100475384 C CN 100475384C CN B2007100105906 A CNB2007100105906 A CN B2007100105906A CN 200710010590 A CN200710010590 A CN 200710010590A CN 100475384 C CN100475384 C CN 100475384C
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- fork truck
- track
- oil cylinder
- track fork
- finished product
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- 238000009749 continuous casting Methods 0.000 title claims abstract description 16
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 34
- 239000004411 aluminium Substances 0.000 claims abstract description 19
- 238000005266 casting Methods 0.000 claims abstract description 19
- 230000003028 elevating effect Effects 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000005304 joining Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 20
- 238000005303 weighing Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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Abstract
The present invention relates to an aluminium ingot continuous casting machine unit. It includes the following several portions: horizontal casting machine, water-bath type cooling conveying machine, rectangular coordinate robot stacker, first-grade finished product conveying machine, electronic platform scale and second-grade finished product conveying machine. Said invention also provides the concrete operation method of said continuous casting machine unit.
Description
Technical field:
The invention relates to the equipment that the electrolytic aluminium casting field is used, and is the improvement to aluminum ingot continuous-casting machine group structure specifically.
Background technology:
Existing aluminum ingot continuous-casting machine group is made of horizontal casting machine, water-bath type coolconveyer, stacking machine and one-level finished product conveyer, its production capacity is lower, the finished product aluminium ingot need be equipped with the less important work of automobile fork truck aluminium ingot is transported to storehouse by the workshop in addition, use automobile fork truck cost height, vehicle exhaust pollutes workshop condition, and has potential safety hazard; Adopt mould to drive the distribution plate rotation during horizontal casting machine ingot casting that prior art is used, because mould is a cast member, mould is along not of uniform size, so the aluminium ingot assignment accuracy is lower, and not of uniform size causing; Adopt weight to hold up ingot when holding up ingot, its shortcoming is that noise is big, and vibration is big, easily produces fault, influences ingot surface quality; Prior art is that manipulator is installed on the horizontal rail dolly in the piling process, by hydraulic oil cylinder driving manipulator level, move up and down, adopts this mode efficient low, and the piling precision is low, poor effect.
Summary of the invention:
In order to solve the problem of above-mentioned existence, the invention provides a kind of collection aluminum ingot casting, cooling, transmit, warehouse-in is the aluminum ingot continuous-casting machine group of one, the purpose of the invention is achieved through the following technical solutions: the aluminum ingot continuous-casting machine group: comprise the horizontal casting machine, the water-bath type coolconveyer, the Cartesian robot stacking machine, the one-level finished product conveyer, also comprise electronic platform scale, the secondary finished product conveyer, the track fork truck, described horizontal casting machine, the water-bath type coolconveyer, the Cartesian robot stacking machine, the one-level finished product conveyer, electronic platform scale, the secondary finished product conveyer is along the lower margin placement of joining successively, be provided with rail in one-level finished product conveyer afterbody side, rail is parallel with the aluminium ingot transmission track, is provided with the track fork truck on rail.
Described track fork truck is by track fork truck car body, the adhesion wheel device, the driven wheel device constitutes, track fork truck car body and adhesion wheel device, the driven wheel device connects by axle, the driving wheel of track fork truck car body, driven pulley is connected with rail, on track fork truck vehicle frame, be shaped on the pallet fork support, the fork truck shelf are installed in track fork truck vehicle frame front end and are fixed on the pallet fork vehicle frame, external slideway is fixed on the track fork truck car body by the mode of being hinged, be shaped on inner slide in the external slideway inboard, track fork truck vehicle frame is connected with inner slide, on track fork truck car body, be shaped on cylinder support, elevating ram is fixed on the cylinder support, elevating ram is connected with cylinder connector, cylinder connector is fixed on the external slideway by jointed shaft, telescopic oil cylinder is fixed on the telescopic oil cylinder bearing that is fixed on track fork truck car body, the telescopic oil cylinder joint is fixed on the telescopic oil cylinder bearing that is fixed on track fork truck vehicle frame, and the telescopic oil cylinder joint is connected by oil cylinder with telescopic oil cylinder.
The distributor of described horizontal casting machine adopts sprocket wheel to be connected with distributor axis.
The ingot mechanism that holds up of described horizontal casting machine is made of turning rolls, roller, and roller is installed on the turning rolls.
Described Cartesian robot stacking machine comprises frame, horizontal guide rail, vertical guide rail, horizontal servo motor, vertical servomotor, rotating servo motor, manipulator, horizontal guide rail and vertical guide rail are installed on the frame, manipulator is connected with vertical guide rail, the horizontal servo motor is installed on the frame, vertical servomotor, rotating servo motor are connected with slide block on the horizontal guide rail respectively, and horizontal guide rail is connected with rotating servo motor by support.
The beneficial effect of the invention: said structure is adopted in the invention, the horizontal casting machine, the water-bath type coolconveyer, the Cartesian robot stacking machine, the one-level finished product conveyer, electronic platform scale, the placement of joining successively of secondary finished product conveyer, finished aluminium ingot by production, cooling forming, piling, carry, the process of weighing, be arranged with rail in parallel at one-level finished product conveyer afterbody and delivery track, the track fork truck moves on rail, the aluminium ingot of track fork truck after with piling is transported on the electronic platform scale, aluminium ingot after will weighing again is transported on the secondary finished product conveyer, the afterbody of secondary finished product conveyer is arranged in the storehouse, finished product aluminium ingot after weighing directly enters storehouse, and the invention is the collection aluminum ingot casting, cooling, transmit, warehouse-in is the aluminum ingot continuous-casting machine group of one.The invention is also at the distributor of horizontal casting machine and hold up ingot mechanism to do improvement in addition, and distributor is connected with distributor axis by sprocket wheel, owing to be evenly distributed between sprocket, the aluminium ingot assignment accuracy has improved, and the aluminium ingot size is consistent; It holds up being made of turning rolls, roller of ingot mechanism, roller is installed on the turning rolls, and aluminium ingot is transferred to stably via roller and connects in the ingot bucket, and transition is steady, solve in the past weight and held up that the ingot noise is big, vibration greatly, easily produces fault, influenced the problem of ingot surface quality; The Cartesian robot stacking machine drives manipulator along guide rail movement by servomotor, improves the piling precision; Specialized designs the track fork truck that uses at this aluminum ingot continuous-casting machine group, the transmission mechanism of track fork truck moves on rail, the fork pawl moves up and down under the drive of elevating ram, guide rail, aluminium ingot is transported to electronic platform scale weighs, and sends into storehouse through the secondary finished product conveyer.
Description of drawings:
Fig. 1 is the structural representation of aluminum ingot continuous-casting machine group;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the enlarged drawing of I among Fig. 1;
Fig. 4 is the structural representation of Cartesian robot stacking machine;
Fig. 5 is the structural representation of track fork truck;
Fig. 6 is that the A of Fig. 5 is to view;
Fig. 7 is the vertical view of Fig. 5.
Among the figure 1, the horizontal casting machine; 2, water-bath type coolconveyer; 3, Cartesian robot stacking machine; 4, one-level finished product conveyer; 5, electronic platform scale; 6, secondary finished product conveyer; 7, track fork truck; 8, sprocket wheel; 9, distributor; 10, turning rolls; 11, roller; 12, horizontal guide rail; 13, vertical guide rail; 14, slide block; 15, horizontal servo motor; 16, vertical servomotor; 17, rotating servo motor; 18, support; 19,20; 21 manipulators; 22, frame; 23 bodies of wall; 24, opening; 25, track fork truck car body; 26, rail; 27, adhesion wheel device; 28, driven wheel device; 29, fork of forklift truck; 30, elevating ram bearing; 31, pallet fork support; 32, track fork truck vehicle frame; 33, elevating ram; 34, elevating ram joint; 35,36 jointed shafts; 37, external slideway; 38, inner slide; 39,40 telescopic oil cylinder bearings; 41, telescopic oil cylinder; 42 telescopic oil cylinder joints; 43 jointed shaft bearings; 44, driving wheel; 45 driven pulleys; 46, oil cylinder.
The specific embodiment:
The aluminum ingot continuous-casting machine group: horizontal casting machine 1, water-bath type coolconveyer 2, Cartesian robot stacking machine 3, one-level finished product conveyer 4, electronic platform scale 5, secondary finished product conveyer 6 are along the end to end successively placement of lower margin, wherein the head of secondary finished product conveyer 6 is at workshop, afterbody is in storehouse, body of wall 23 between workshop and the storehouse is provided with opening 24, be provided with rail 26 in one-level finished product conveyer 4 afterbody sides, rail 26 is parallel with the aluminium ingot transmission track, is provided with track fork truck 7 on rail 26.
The water-bath type coolconveyer that relates in the invention, one-level finished product conveyer, secondary finished product conveyer, electronic platform scale are prior art.
Cartesian robot stacking machine 3 comprises frame 22, horizontal guide rail 12, vertical guide rail 13, horizontal servo motor 15, vertical servomotor 16, rotating servo motor 17, manipulator 21, horizontal guide rail 12, vertical guide rail 13 are installed on frame 22, vertical guide rail 13 is connected with manipulator 21, horizontal servo motor 15 is installed on the frame 22, vertical servomotor 16, rotating servo motor 17 are connected with slide block 14 on the horizontal guide rail 12 respectively, and horizontal guide rail 12 passes through support 18 and is connected with rotating servo motor 17.
Track fork truck 7 is by track fork truck car body 25, adhesion wheel device 27, driven wheel device 28 constitutes, track fork truck car body 25 and adhesion wheel device 27, driven wheel device 28 is respectively by axle 20,19 connect, the driving wheel 44 of track fork truck car body 25, driven pulley 45 is connected with rail 26, on track fork truck vehicle frame 32, be shaped on pallet fork support 31, fork truck shelf 29 are installed in track fork truck vehicle frame 32 front ends and are fixed on the pallet fork vehicle frame 31, the external slideway 37 of track fork truck is fixed on the track fork truck car body 25 by jointed shaft 36, jointed shaft 36 is installed on the jointed shaft bearing 43, jointed shaft bearing 43 is connected with track fork truck car body 25, be shaped on inner slide 38 in external slideway 37 inboards, track fork truck vehicle frame 32 is connected with inner slide 38, on track fork truck car body 25, be shaped on elevating ram bearing 30, elevating ram 33 is fixed on the elevating ram bearing 30, elevating ram 33 is connected with elevating ram joint 34, elevating ram joint 34 is fixed on the external slideway 37 by jointed shaft 35, telescopic oil cylinder 41 is fixed on the telescopic oil cylinder bearing 40, telescopic oil cylinder bearing 40 is fixed on the track fork truck car body 25, telescopic oil cylinder joint 42 is fixed on the telescopic oil cylinder bearing 39, telescopic oil cylinder bearing 39 is fixed on the track fork truck vehicle frame 32, and telescopic oil cylinder joint 42 is connected with telescopic oil cylinder 41 by oil cylinder 46.
The aluminum ingot continuous-casting machine group has also been done partly to improve at the horizontal casting machine, and wherein distributor adopts sprocket wheel 8 and 9 ways of connecting of distributor, holds up ingot mechanism to be made of turning rolls 10, roller 11, and roller 11 is installed on the turning rolls 10.
The designed capacity of the invention aluminum ingot continuous-casting machine group: 22 tons, its course of work is produced aluminium ingot after by water-bath type coolconveyer cooling forming for the horizontal casting machine, again by being sent on the one-level finished product conveyer behind the aluminium ingot piling of Cartesian robot stacking machine with cooling forming, the track fork truck is transported to the aluminium ingot of piling on the electronic platform scale and weighs, and then is delivered directly to storehouse by the secondary finished product conveyer.
Claims (2)
1, the aluminum ingot continuous-casting machine group, comprise the horizontal casting machine, the water-bath type coolconveyer, the Cartesian robot stacking machine, the one-level finished product conveyer, electronic platform scale, the secondary finished product conveyer, the track fork truck, described horizontal casting machine, the water-bath type coolconveyer, the Cartesian robot stacking machine, the one-level finished product conveyer, electronic platform scale, the secondary finished product conveyer is along the lower margin placement of joining successively, be provided with rail in one-level finished product conveyer afterbody side, rail is parallel with the aluminium ingot transmission track, on rail, be provided with the track fork truck, it is characterized in that: described track fork truck is by track fork truck car body, the adhesion wheel device, the driven wheel device is formed, track fork truck car body and adhesion wheel device, the driven wheel device connects by axle, the driving wheel of track fork truck car body, driven pulley is connected with rail, on track fork truck vehicle frame, be shaped on the pallet fork support, the fork truck shelf are installed in track fork truck vehicle frame front end and are fixed on the pallet fork vehicle frame, external slideway is fixed on the track fork truck car body by the mode of being hinged, be shaped on inner slide in the external slideway inboard, track fork truck vehicle frame is connected with inner slide, on track fork truck car body, be shaped on the elevating ram bearing, elevating ram is fixed on the elevating ram bearing, elevating ram is connected with the elevating ram joint, the elevating ram joint is fixed on the external slideway by jointed shaft, telescopic oil cylinder is fixed on the telescopic oil cylinder bearing that is fixed on track fork truck car body, the telescopic oil cylinder joint is fixed on the telescopic oil cylinder bearing that is fixed on track fork truck vehicle frame, and the telescopic oil cylinder joint is connected by oil cylinder with telescopic oil cylinder.
2, aluminum ingot continuous-casting machine group according to claim 1, it is characterized in that: described Cartesian robot stacking machine comprises frame, horizontal guide rail, vertical guide rail, horizontal servo motor, vertical servomotor, rotating servo motor, manipulator, horizontal guide rail and vertical guide rail are installed on the frame, manipulator is connected with vertical guide rail, the horizontal servo motor is installed on the frame, vertical servomotor, rotating servo motor are connected with slide block on the horizontal guide rail respectively, and horizontal guide rail is connected with rotating servo motor by support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100105906A CN100475384C (en) | 2007-03-14 | 2007-03-14 | Aluminium-ingot continuous casting machine group |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100105906A CN100475384C (en) | 2007-03-14 | 2007-03-14 | Aluminium-ingot continuous casting machine group |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101069919A CN101069919A (en) | 2007-11-14 |
| CN100475384C true CN100475384C (en) | 2009-04-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2007100105906A Active CN100475384C (en) | 2007-03-14 | 2007-03-14 | Aluminium-ingot continuous casting machine group |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104289688A (en) * | 2013-07-18 | 2015-01-21 | 新疆农六师煤电有限公司 | Aluminum ingot casting production line process equipment configuration |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4040525A (en) * | 1975-09-22 | 1977-08-09 | Mitsui Mining & Smelting Co., Ltd. | Method and apparatus for stacking ingots according to predetermined arrangements |
| CN87210579U (en) * | 1987-09-25 | 1988-04-06 | 抚顺铝厂 | Aluminium ingot casting and stacking system |
| US20050072552A1 (en) * | 2003-10-06 | 2005-04-07 | Takeki Itoh | Foundry and plant layout method for it |
| CN201033347Y (en) * | 2007-03-14 | 2008-03-12 | 王吉男 | Aluminum ingot continuous-casting machine |
-
2007
- 2007-03-14 CN CNB2007100105906A patent/CN100475384C/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4040525A (en) * | 1975-09-22 | 1977-08-09 | Mitsui Mining & Smelting Co., Ltd. | Method and apparatus for stacking ingots according to predetermined arrangements |
| CN87210579U (en) * | 1987-09-25 | 1988-04-06 | 抚顺铝厂 | Aluminium ingot casting and stacking system |
| US20050072552A1 (en) * | 2003-10-06 | 2005-04-07 | Takeki Itoh | Foundry and plant layout method for it |
| CN201033347Y (en) * | 2007-03-14 | 2008-03-12 | 王吉男 | Aluminum ingot continuous-casting machine |
Non-Patent Citations (6)
| Title |
|---|
| 普通铝锭小型铸造自动生产线. 石峰.有色设备. 1995 |
| 普通铝锭小型铸造自动生产线. 石峰.有色设备. 1995 * |
| 自动化仓库的发展及展望. 姜小丹.北京联合大学学报，第8卷第17期. 1994 |
| 自动化仓库的发展及展望. 姜小丹.北京联合大学学报，第8卷第17期. 1994 * |
| 铝和铝合金铸锭用层式溜槽和圆盘分配器. 方元虎.轻金属，第6期. 1983 |
| 铝和铝合金铸锭用层式溜槽和圆盘分配器. 方元虎.轻金属，第6期. 1983 * |
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| CN101069919A (en) | 2007-11-14 |
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| C14 | Grant of patent or utility model | ||
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Owner name: SHENYANG HUIFENG MACHINERY FACTORY Free format text: FORMER OWNER: WANG JINAN Effective date: 20130424 |
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Effective date of registration: 20130424 Address after: Qianling Lake Street, Shenyang economic and Technological Development Zone 110141 Liaoning city of Shenyang province No. 18 Shenyang Huifeng Machinery Factory Patentee after: Shenyang Huifeng Machinery Factory Address before: Qianling Lake Street, Shenyang economic and Technological Development Zone 110141 Liaoning city of Shenyang province No. 18 Shenyang Huifeng Machinery Factory Patentee before: Wang Jinan |
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Effective date of registration: 20160920 Address after: Qianling Lake Street 110141 economic and Technological Development Zone in Liaoning province Shenyang City No. 18-3 Patentee after: Shenyang Huifeng Machinery Co., Ltd. Address before: Qianling Lake Street, Shenyang economic and Technological Development Zone 110141 Liaoning city of Shenyang province No. 18 Shenyang Huifeng Machinery Factory Patentee before: Shenyang Huifeng Machinery Factory |