CN100473585C

CN100473585C - Method for packaging asphalt and plant for actualizing the same

Info

Publication number: CN100473585C
Application number: CNB2003801089351A
Authority: CN
Inventors: A·波纳
Original assignee: EAE STOECKL ELEKTROANLAGEN ELE
Current assignee: Bls Bitumen Logistics Solution
Priority date: 2002-11-22
Filing date: 2003-11-19
Publication date: 2009-04-01
Anticipated expiration: 2023-11-19
Also published as: EP1611016A1; RU2397930C2; DE50309860D1; WO2004048204A1; DK1611016T3; RU2005119969A; SI1611016T1; PT1611016E; AT500279B1; ES2305535T3; AU2003285966A1; EP1611016B1; ATE395266T1; AT500279A1; CY1108203T1; CN1738745A

Abstract

The invention relates to a method for packing bitumen, especially road bitumen, in bulk disposable transport units for the cold transportation of bitumen. The aim of the invention is to be able to fill and process such disposable transport units precisely. To this end, said disposable transport units are produced from a flexible plastic material having a melting point of between 20 DEG and 50 DEG C above the softening point of the bitumen, the bitumen being cooled almost to the softening point of the respectively processed bitumen before the units are filled. A workshop implementing the method is provided with a plate heat exchanger for cooling the bitumen, at the output of which a temperature difference between the coolant and the bitumen is maintained between 10 DEG and 25 DEG C.

Description

The workshop of the method for packaged asphalt and this method of enforcement

Technical field

The present invention relates in the disposable transportation unit of large volume packaged asphalt, particularly road asphalt with the method for conveying asphalt under cold state.

Background technology

The processing of pitch is very big to dependence on temperature, and this is because pitch at high temperature is liquid, and is hard solid at low temperatures; Between high low temperature, its physical condition has very wide transition range, comprises viscous state and pasty state, and in its physical condition when solid is changed into liquid, the asphalt performance of viscoelastic changes a lot.

For long-distance transportation pitch, use the truck of heating to reach the way that this purpose is a low efficiency, because this need remain on pitch its temperature more than softening point enduringly.And these transpories trolley need careful safe precaution measure, so that the protection environment avoids suffering pitch to leak the harm that is caused.Consider the harm of environment and the high energy consumption of transportation aspect, trend occurred reducing with the liquid form conveying asphalt.

If necessary long-distance transportation pitch, then normally the pitch of the liquid form of heat is poured into the sheet metal bucket and allow its cooling, then, or be exactly cutting metal drum at the scene in order from bucket, to take out cold pitch, perhaps pitch to be heated into liquid form and to topple over out.These two kinds of methods all can not be satisfactory because disposable container has become waste material, and since they polluted by pitch and extremely difficulty put.

Therefore under specific pitch, situation as roof pitch and commercial pitch, changed way, it is 30 kilograms junior unit that asphalt packages is become capacity, and they fill in plastic sheeting, such plastic sheeting be melted later on and and the pitch of the inside processed together.These films are placed in the special mould, accept the pitch of heat then so that solidify.But this method is difficult to adopt for a large amount of pitch (as the situation of road asphalt), because this container that needs many such pitches to cool off therein.And because the softening point of road asphalt is higher, used plastic sheeting can not be applied to road asphalt usually.

Develop than traditional big packaging unit of portability packing owing to particularly in road building, need a large amount of pitches, people to make an effort.Except easier filling, the advantage that this big packaging unit has is that with traditional inner wrapping unit ratio, the plastics that melt in the big packaging unit and the ratio of pitch obviously help pitch.Big packaging unit is usually owing to following situation is failed: the pitch that will have viscoelastic property fills into the plastic container of large volume can't avoid such danger, be that plastic material is melted or softens to such degree, to such an extent as to thereby they lose the stability of its shape and expand and begin to tear.

People have known how road asphalt is packaged in the laminated plastics bag, such laminated plastics bag can melt away with pitch then.Known package (US Patent 5,452,800 A) is a junior unit, does not mention the type that fills or the concrete parameter that fills in this publication.Such inner wrapping is efficient during pitch being used for packing in a small amount only because packing with transport a large amount of pitches and just need relative a large amount of packing.In addition, at the packing that considerable part is arranged in pitch after the fusing.

In formed asphalt, what should consider basically is, it does not have definite fusing point, but have one very broad from solid through pasty state to viscous state and at last to the heat transition scope of liquid state, as said at first, this makes the viscoelastic property height of pitch depend on temperature.

Summary of the invention

The present invention is based on such task: create a kind ofly in the method for narrating at the very start, that is, also can select to be used for the packing of a large amount of pitches, this packing can melt together with pitch and can influence the quality of pitch sharply.

According to the present invention, this task is finished like this: make the disposable transportation unit of being made than the flexiplast between high 20 degree of asphalt softening point-50 degree by fusing point, and pitch is cooled to the temperature near the softening point of processed pitch before filling.This makes pitch be in so a kind of state: though it has been a viscosity, still can get by pump.In this state, pitch is in very fast cooling when cold plastic outer layer contacts, and this plastic outer layer is good heat conductor, and it makes pitch reach ambient temperature very soon; This cools off one deck pitch of direct contiguous plastic sheeting.Like this, on the one hand, disposable transportation unit can not be damaged, and on the other hand, pitch is very fast after pitch is filled cold packing stablizes base substrate in sidepiece formation one.In its inside, pitch is also cooling down at leisure.

In road construction, normally used asphalt quality has different softening point RaB, and its scope is between 45 degrees centigrade and the highest 60 degrees centigrade, and this pitch generally stores with liquid state under about 140-160 ℃ temperature.The pitch of each used quality is cooled to the temperature that fills of an accurate appointment, and this temperature is defined as every kind of pitch actual softening point separately, though pitch has been thickness under this temperature, but but still pump get.And; as the fusing point of the plastic material of packing and want the processing temperature of processed pitch or softening point between a relation is clearly arranged; this relation of the asphalt temperature of observing the plastic material fusing point and being pumped to; just can realize " cooling " effect that this is wanted, thereby protect packaging unit by means of pitch.

Packing generally are selected from fusing point at about 115-130 ℃ plastics, and are filling temperature, and these plastics still have enough dimensional stabilitys can accept pitch and be not damaged.When selecting plastics, what also will consider is that it can melt fully in the processing temperature (at about 140-160 ℃) of routine, and does not stay any fibrous residue, because the latter can have a strong impact on further processing.

Pitch can cool off by deep fat, and its benefit is, can select the temperature of oil to make it accurately equal final asphalt temperature and is stabilized in the course of processing on this value.

In a word, the advantage of the inventive method is, shows the state of temperature of accurate qualification in the process that fills, because be constant in the inside mean temperature of pitch group, tolerance is within ± 2 ℃.Therefore, for various asphalt qualities, in the whole filling process of generally wanting the continuous a few days, can keep filling the constancy of temperature; So, on the one hand, by using controlled low temperature, it is minimum that the danger of melting packing plastics is unfriendly dropped to, and job security is accomplished; On the other hand, continuous filling can not crossed cold because of material and thereby solidified and interrupt.This just makes us can be implemented in (about 1 meter of large volume packaging unit ³) in large volume (as 50,000-100,000TPA) Jing Ji automatic packaging.

In implementing a preferred embodiment of this method, a plate heat exchanger that is used for cooling off pitch is provided, cooling media and in the temperature difference of the pitch at heat exchanger outlet place between 10 ℃ and 25 ℃, preferably between 15 ℃-20 ℃.Temperature across this plate heat exchanger can remain on stationary temperature well, because heat transfer area is big, this just can carry out actv. and fast speed temperature adaptation.For constant temperature, H Exch recently can be installed heating system (as electric heating element).This can be used as preventive, prevents that factory's pitch when short-term is stopped work is cemented in the H Exch, if take place fixedly, will dismantle flat plate heat exchanger fully carrying out the pitch first being processed again.And, can provide a return pipe on the head filling, near this return pipe branch filling valve comes and gets back to holding vessel.Like this, even filling process interrupts, pitch also can continue circulation, therefore can avoid solidifying.Fill temperature by using heater element (particularly electrical heating elements) to make to fill head to remain on, make that the pitch in filling head always remains on liquid state, even when filling process stops, also can not solidifying.

Description of drawings

Fig. 1 is the overall layout chart that fills factory.

The specific embodiment

See also Fig. 1, the 1st, holding vessel can make pitch be maintained at about 140-160 ℃ storage temperature with heating arrangement 2 in this holding vessel.One charge pump 3 pumps into pitch pipe 5 to pitch from holding vessel 1, if under the situation that does not have pitch to extract out, then pitch is by return pipe 4 blowback holding vessels.Pitch pipe 5 leads to H Exch 6, is cooled at these H Exch 6 place's pitches, delivers to and fills 8 by filling pipe 7 then.Pitch fills into container 9 so that transportation by filling 8.

By circulate coolant pipe 10, add cooling system conditioner (being deep fat) with pump 11 heat exchanger under this situation, the temperature of this cooling system conditioner remains on the value of being wanted with cooling vessel 12, the temperature difference between the pitch at cooling system conditioner and heat exchanger outlet place is between 10 ℃ and 25 ℃, preferably between 15 ℃ and 20 ℃.

The transfer cask of the sky before 13 representatives fill, the 14th, the full transfer cask after filling.The temperature in whole workshop is with conventional thermocouple monitoring, and controlled by central computer.Thermocouple and control computer do not illustrate in the drawings.

Fill is that filling valve by filling on the scale carries out under electron steering.On all pallets (particularly steel pallet) special suspension apparatus is arranged, be used to admit the hanger of disposable transportation unit.Disposable transportation unit is supported by bracing or strutting arrangement, and is fully stable and till when no longer needing to support up to pitch.The container 14 that fills is parked in one then has ceiling but draughty place, make pitch with and inside also be cooled to ambient temperature.Because pitch is good heat guard, for the container of about 1 cubic meter volume, cooling process may need 4-7 days, and this depends on ambient temperature.

Then, the container that fills according to this method can be transported with conventional alternately instrument, as use train, steamer or truck without any thermostat, and after arriving the destination, pitch and non-returnable container can be melted together and further process.

Claims

1. in disposable transportation unit, pack the method for road asphalt for one kind with conveying asphalt under cold state, it is characterized in that, described disposable transportation unit is to make than the flexiplast between the high 20-50 of softening point ℃ of pitch with fusing point, and, before filling, pitch is cooled to the temperature of the softening point of this processed pitch.

2. the method for claim 1 is characterized in that, pitch is to be cooled in the mode of carrying out interchange of heat with deep fat.

3. a workshop of implementing the method for claim 1 is characterized in that, is provided with plate heat exchanger and cools off pitch, and wherein the cooling system conditioner and the temperature difference between the pitch at heat exchanger outlet place are 10-25 ℃.

4. workshop as claimed in claim 3 is characterized in that, the described temperature difference is 15-25 ℃.

5. workshop as claimed in claim 3 is characterized in that described plate heat exchanger is provided with the heating arrangement that is used to keep constant temperature.

6. workshop as claimed in claim 5 is characterized in that, described heating arrangement is an electrical heating elements.

7. as the described workshop of any one claim among the claim 3-6, it is characterized in that, be provided with return pipe on the head filling, described return pipe is coming out near filling valve place branch and is leading back holding vessel.

8. workshop as claimed in claim 7 is characterized in that, the described head that fills remains on the constant temperature that fills by using heater element.