CN100467858C - Flywheel driving disc with starting cup - Google Patents

Flywheel driving disc with starting cup Download PDF

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Publication number
CN100467858C
CN100467858C CNB2006100952787A CN200610095278A CN100467858C CN 100467858 C CN100467858 C CN 100467858C CN B2006100952787 A CNB2006100952787 A CN B2006100952787A CN 200610095278 A CN200610095278 A CN 200610095278A CN 100467858 C CN100467858 C CN 100467858C
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China
Prior art keywords
driving disc
starting
face
flywheel
outer shroud
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Expired - Fee Related
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CNB2006100952787A
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Chinese (zh)
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CN1971030A (en
Inventor
尹明善
付元才
唐常谨
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Lifan Technology Group Co Ltd
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Lifan Industry Group Co Ltd
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Abstract

The invention discloses an active disk of flywheel with starting ring, which is formed by punching and stretching steel plate and has an outer ring and an end face. The setting position for installing magnetic steel is set on the outer ring of active disk. One shaft hole is set at the center of end face of active disk and the end face of active disk is punched and flanged along the opposite direction to outer ring. At least two starting teeth are formed and each starting tooth scatters in the same circle or polygon to form the starting ring. The axial line of starting ring is coincidence with the axial line of said shaft hole. The invention, which can take place of cast iron or aluminium alloy active disk and starting ring structure in background technology and be applied in small common gasoline engine, is provided with light weight, small inertia, good intensity and wear-resistance, long service life and wide application. The machining technology of active hanging wall is simple and the production efficiency is high. It can decrease the manufacturing cost of flywheel in effect.

Description

A kind of flywheel driving disc from the tape starting cup
Technical field
The invention belongs to the technology of gasoline engine field, specifically, relate to a kind of flywheel driving disc from the tape starting cup.
Background technique
Petrol engine is generally the cast iron single piece with the flywheel driving disc, has an outer shroud and a curved end, is provided with groove on the outer peripheral surface of driving disc outer shroud, for magnet steel is installed; The central authorities of driving disc end face have the taper axis hole, and the hole wall of axis hole extends towards the direction of outer shroud, forms axle sleeve.The driving disc of this cast iron structure exists machining allowance big, weak heat-dissipating, and manufacturing efficiency is low, and deficiencies such as processing pollution environment if load onto magnet steel and starting cup, are formed flywheel, and burst apart easily in the position of driving disc strength weak, flywheel is scrapped; And Heavy Weight, the inertia of flywheel are big, and period of braking needs 4~5 seconds, if be used for the lawn machine, and the related request that must in 3 seconds, stop when not satisfying the flywheel braking.Be weight reduction, the flywheel that has adopts aluminum alloy with integral casting formings such as driving disc, starting cups, but cost of material height, the intensity of aluminum alloy flywheel are low, and its key position is easy to wear, also has not long problem in working life.
Summary of the invention
Technical problem to be solved by this invention is to provide the flywheel driving disc from the tape starting cup that a kind of cost is low, intensity is secure, to alleviate the weight of flywheel, shortens period of braking.
Technological scheme of the present invention is as follows: a kind of flywheel driving disc from the tape starting cup, this driving disc have an outer shroud and a driving disc end face by the steel plate punching stretch forming, are provided with the ccontaining position of installing for magnet steel on the driving disc outer shroud; The central authorities of described driving disc end face have axis hole, this driving disc end face is towards the direction punching press flange opposite with outer shroud, form at least 2 starting teeth, each starts tooth and evenly distributes on same circumference or regular polygon, constitute the starting cup, and shaft axis that should the starting cup overlaps with the shaft axis of described axis hole.
The present invention is according to the needs of different type of machines, choose the steel plate of desired thickness, by punching press, stretching, formation has outer shroud and end face and has the driving disc of starting cup, compare with the cast iron structure of background technique, its weight saving about 1/3, inertia is corresponding to be reduced greatly, make the flywheel that becomes by component-assembled such as this driving disc and magnet steel when braking, just can stop operating fully in 3 seconds, satisfied the related request of lawn machine.Because it is raw material that driving disc adopts steel plate, intensity strengthens greatly than cast iron or aluminium alloy structure, and driving disc is not easy to wear, thereby has effectively prolonged the working life of flywheel.Driving disc has replaced the function of split type starting cup in the background technique from the tape starting cup, and so not only processing is more prone to, and has saved lot of materials, greatly reduces manufacture cost.
As improvement, above-mentioned driving disc end face forms 3~12 arc starting teeth towards the direction punching press flange opposite with outer shroud, and each starts tooth and evenly distribute formation starting cup on same circumference.
Improve as another kind, above-mentioned driving disc end face forms 3~12 starting teeth towards the direction punching press flange opposite with outer shroud, and each starts tooth and evenly distribute formation starting cup on same regular polygon.
No matter the starting tooth still evenly distributes on regular polygon in even distribution on the circumference, it is stressed even when starting all to guarantee respectively to start tooth, has so both ensured starting effect, has effectively prevented the distortion and the bending that take place because of unbalance stress again.
For the ease of punching press, and reach better starting effect, above-mentioned starting tooth is rectangular sheet structure, and perpendicular to the driving disc end face, has spacing between the two adjacent starting teeth.
For further strengthening the rigidity of starting cup, lug is extended to both sides in the outer end of above-mentioned starting tooth, and the starting tooth is "T"-shaped, face contact between two lugs of inboard on the two adjacent starting teeth.
Above-mentioned ccontaining position of installing for magnet steel is the groove that forms towards its central direction punching press on the driving disc outer shroud, and the bottom surface of this groove has the installation screw.When magnet steel was installed, magnet steel was positioned at groove, by screw.Groove can be according to the shape impact briquetting of magnet steel, and it is simple in structure, and the conformity of shape, size is better, and the shape that every punching press can form, size all can realize.
Above-mentioned ccontaining position of installing for magnet steel is the breach of being opened on the driving disc outer shroud.When magnet steel is installed, fix a support in the inboard of breach, magnet steel is installed on this support, is compressed by pressing plate, and the shape and the breach of pressing plate adapt, and fixes by screw and magnet steel and support.Some shape, the special magnet steel of size can be installed so quickly and easily, satisfy different needs.
The hole wall of above-mentioned driving disc end face upper shaft hole extends towards the direction of outer shroud, forms axle sleeve.Axle sleeve and driving disc are structure as a whole, and not only processing is simpler, and cost is lower.
1, it can replace cast iron or aluminum alloy driving disc and starting cup structure, is used for small utility gasoline engine, and using scope is extensive.
2, driving disc is raw material with the steel plate, makes the weight of whole flywheel lighter, and inertia is less, just can stop operating fully in 3 seconds when braking, has satisfied the related request that is used for the lawn machine.
3, steel structure is than cast iron and aluminium alloy structure, and intensity and wear resistance are better, and prolong the working life of driving disc greatly.
4, the processing technology of driving disc is simple, and the manufacturing efficiency height effectively reduces manufacture cost.
5, driving disc is from the tape starting cup, its easy processing, and saved a large amount of raw material, further reduced the manufacture cost of flywheel.Compare with the cast iron structure, its cost has reduced about 35%; Compare with aluminium alloy structure, its cost reduction reaches 60%.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 1.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is the schematic representation after embodiment 1 installs axle sleeve.
Fig. 4 is the structural representation of the embodiment of the invention 2.
Fig. 5 is the B-B sectional view of Fig. 4.
Fig. 6 is the structural representation of the embodiment of the invention 3.
Fig. 7 is the schematic representation after embodiment 3 installs magnet steel.
Fig. 8 is the structural representation of the embodiment of the invention 4.
Fig. 9 is the structural representation of the embodiment of the invention 5.
Figure 10 is the C-C sectional view of Fig. 9.
Embodiment
The invention will be further described below in conjunction with drawings and Examples:
Embodiment 1, and as shown in Figure 1 and Figure 2, driving disc 1 is by the steel plate punching stretch forming in the present embodiment, have an outer shroud 11 and an end face 12, direction punching press towards its center on driving disc outer shroud 11 is formed with groove 15, and for magnet steel is installed, the bottom surface of this groove 15 has the installation screw.Driving disc end face 12 is a slab construction, and the central authorities of this driving disc end face 12 have axis hole 13.Described driving disc end face 12 forms at least 2 arcs starting teeth 14 towards the direction punching press flange opposite with outer shroud 11, and the number of starting tooth 14 is 6 in the present embodiment, has spacing between the two adjacent starting teeth 14.Starting tooth 14 is rectangular sheet structure, and perpendicular to driving disc end face 12, is formed with the cylindrical void 17 that adapts with starting tooth 14 shapes, size on driving disc end face 12.The described tooth 14 that respectively starts evenly distributes on same circumference, constitutes the starting cup, and the shaft axis of this starting cup overlaps with the shaft axis of described axis hole 13.
As shown in Figure 3, when being used for petrol engine, driving disc end face 12 is sleeved on the axle sleeve 4 by its axis hole 13 from the flywheel driving disc of tape starting cup, and the outer peripheral surface of axle sleeve 4 stretches out, form card 41, this card 41 is by rivet 5 and described driving disc end face 12 riveted joints.Like this, driving disc can be sleeved on the power end of gasoline engine crank by axle sleeve 4, plays igniting and inertia and resets.
Embodiment 2, and as Fig. 4, shown in Figure 5, driving disc end face 12 forms 6 starting teeth 14 vertical with driving disc end face 12 towards the direction punching press flange opposite with outer shroud 11 in the present embodiment.Lug is extended to both sides in the outer end of starting tooth 14, makes starting tooth 14 be "T"-shaped, face contact between two lugs of inboard on the two adjacent starting teeth 14.On driving disc end face 12, be formed with the "T"-shaped hole 18 that adapts with starting tooth 14 shapes, size.Described 6 starting teeth 14 evenly distribute on same circumference, constitute the starting cup, and the shaft axis of this starting cup overlaps with the shaft axis of described axis hole 13.The structure of remaining part is identical with embodiment 1 in the present embodiment.
Embodiment 3, and as shown in Figure 6, the ccontaining position of installing for magnet steel on the driving disc outer shroud 11 in the present embodiment is out the breach 16 on outer shroud 11.The structure of remaining part is identical with embodiment 1 in the present embodiment.
As shown in Figure 7, when on driving disc, magnet steel 6 being installed, the inboard of breach 16 is lined with support 7, support 7 is fixed on the outer shroud 11 with known manner such as welding or riveted joints, and the space that has ccontaining magnet steel 6 on the support 7, described magnet steel 6 is positioned at this space, is compressed by pressing plate 8, the shape of pressing plate 8, size adapt with breach 16, and fix by screw and magnet steel 6 and support 7.
Embodiment 4, and as shown in Figure 8, the hole wall of driving disc end face upper shaft hole 13 extends towards the direction of outer shroud 11 in the present embodiment, forms axle sleeve 2.Driving disc is when being used for petrol engine, and driving disc end face 12 is sleeved on the power end of gasoline engine crank by axle sleeve 2, plays igniting and inertia and resets.The structure of remaining part is identical with embodiment 1 in the present embodiment.
Embodiment 5, as Fig. 9, shown in Figure 10, driving disc end face 12 is towards the direction punching press flange opposite with outer shroud 11, forms 5 sheet rectangle starting teeth 14 vertical with driving disc end face 12, is formed with the rectangular opening 19 that adapts with starting tooth 14 shapes, size on driving disc end face 12.Described 5 starting teeth 14 evenly distribute on same regular pentagon, constitute the starting cup, and the shaft axis of this starting cup overlaps with the shaft axis of described axis hole 13.The structure of remaining part is identical with embodiment 1 in the present embodiment.
Can find out further that from Figure 10 driving disc is when being used for petrol engine, driving disc end face 12 is sleeved on the axle sleeve 9 by its axis hole 13, and welding is fixing.Like this, driving disc can be sleeved on the power end of gasoline engine crank by axle sleeve 9, plays igniting and inertia and resets.

Claims (8)

1, a kind of flywheel driving disc from the tape starting cup is characterized in that: this driving disc (1) has an outer shroud (11) and a driving disc end face (12) by the steel plate punching stretch forming, is provided with the ccontaining position of installing for magnet steel on driving disc outer shroud (11); The central authorities of described driving disc end face (12) have axis hole (13), this driving disc end face (12) is towards the direction punching press flange opposite with outer shroud (11), form at least 2 starting teeth (14), each starts tooth (14) and evenly distributes on same circumference or regular polygon, constitute the starting cup, and shaft axis that should the starting cup overlaps with the shaft axis of described axis hole (13).
2, a kind of flywheel driving disc according to claim 1 from the tape starting cup, it is characterized in that: described driving disc end face (12) is towards the direction punching press flange opposite with outer shroud (11), form 3~12 arc starting teeth (14), each starts tooth (14) and evenly distribute formation starting cup on same circumference.
3, a kind of flywheel driving disc according to claim 1 from the tape starting cup, it is characterized in that: described driving disc end face (12) is towards the direction punching press flange opposite with outer shroud (11), form 3~12 starting teeth (14), each starts tooth (14) and evenly distribute formation starting cup on same regular polygon.
4, according to claim 1 or 2 or 3 described a kind of flywheel driving discs from the tape starting cup, it is characterized in that: described starting tooth (14) is rectangular sheet structure, and perpendicular to driving disc end face (12), has spacing between the two adjacent starting teeth (14).
5, a kind of flywheel driving disc according to claim 2 from the tape starting cup, it is characterized in that: lug is extended to both sides in the outer end of described starting tooth (14), the starting tooth (14) be "
Figure C200610095278C0002141725QIETU
Shape, two adjacent starting teeth (14) are gone up face contact between two lugs of inboard.
6, a kind of flywheel driving disc according to claim 1 from the tape starting cup, it is characterized in that: described ccontaining position of installing for magnet steel is that driving disc outer shroud (11) is gone up the groove (15) that forms towards its central direction punching press, and the bottom surface of this groove (15) has the installation screw.
7, a kind of flywheel driving disc from the tape starting cup according to claim 1 is characterized in that: described ccontaining position of installing for magnet steel is the breach of being opened on the driving disc outer shroud (11) (16).
8, a kind of flywheel driving disc from the tape starting cup according to claim 1 is characterized in that: the hole wall of described driving disc end face upper shaft hole (13) extends towards the direction of outer shroud (11), forms axle sleeve (2).
CNB2006100952787A 2006-12-11 2006-12-11 Flywheel driving disc with starting cup Expired - Fee Related CN100467858C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2006100952787A CN100467858C (en) 2006-12-11 2006-12-11 Flywheel driving disc with starting cup

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2006100952787A CN100467858C (en) 2006-12-11 2006-12-11 Flywheel driving disc with starting cup

Publications (2)

Publication Number Publication Date
CN1971030A CN1971030A (en) 2007-05-30
CN100467858C true CN100467858C (en) 2009-03-11

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101169092B (en) * 2007-11-23 2010-09-08 隆鑫工业有限公司 Gasoline engine electric-starting flywheel

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4241620A (en) * 1976-09-22 1980-12-30 Ab Volvo Penta Balance wheel
CN2639548Y (en) * 2003-05-30 2004-09-08 重庆隆鑫工业(集团)有限公司 Small universal petroleum engine starter
CN1549896A (en) * 2001-08-27 2004-11-24 布里格斯斯特拉顿公司 Engine starting and stopping device
CN2823588Y (en) * 2005-09-06 2006-10-04 贺雷 Hybrid power flywheel assembly
CN200982266Y (en) * 2006-12-12 2007-11-28 力帆实业(集团)有限公司 Flying wheel driving disc with self-possessed starting cup

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4241620A (en) * 1976-09-22 1980-12-30 Ab Volvo Penta Balance wheel
CN1549896A (en) * 2001-08-27 2004-11-24 布里格斯斯特拉顿公司 Engine starting and stopping device
CN2639548Y (en) * 2003-05-30 2004-09-08 重庆隆鑫工业(集团)有限公司 Small universal petroleum engine starter
CN2823588Y (en) * 2005-09-06 2006-10-04 贺雷 Hybrid power flywheel assembly
CN200982266Y (en) * 2006-12-12 2007-11-28 力帆实业(集团)有限公司 Flying wheel driving disc with self-possessed starting cup

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