CN100464852C - Organic stannum sulfonate catalyst for exchange reaction of methyl carbonate and phenol ester - Google Patents

Organic stannum sulfonate catalyst for exchange reaction of methyl carbonate and phenol ester Download PDF

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CN100464852C
CN100464852C CNB200610020953XA CN200610020953A CN100464852C CN 100464852 C CN100464852 C CN 100464852C CN B200610020953X A CNB200610020953X A CN B200610020953XA CN 200610020953 A CN200610020953 A CN 200610020953A CN 100464852 C CN100464852 C CN 100464852C
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methyl
carbonate
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CN1843627A (en
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王公应
杜治平
姚洁
王越
曾毅
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Jiangsu Oxiranchem Co Ltd
Chengdu Organic Chemicals Co Ltd of CAS
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Abstract

The invention relates to an organic tin sulfonates catalyst used in ester exchange to compose the methyl phenyl carbonic ester and diphenyl carbonate. Wherein, said catalyst is trisubstitution organic tin sulfonates in following structure, while R1 and R2 are C1-C18 alkyl, and the substituted or non-substituted aryl. With said inventive catalyst, the total selectivity of methyl phenyl carbonic ester and diphenyl carbonate are higher than 99%.

Description

A kind of organic stannum sulfonate catalyst that is used for dimethyl carbonate and phenol ester exchange reaction
Technical field
The present invention relates to a kind of organic stannum sulfonate catalyst that is used for dimethyl carbonate and phenol ester exchange reaction synthesis of methyl phenyl carbonic ester, diphenyl carbonate.
Background technology
Diphenyl carbonate is nontoxic, pollution-free, is a kind of important " green " chemical products, can be used for synthetic many important organic compounds and macromolecular material, particularly can replace hypertoxic phosgene and bisphenol-a reaction to generate the Merlon of function admirable.The synthetic method of diphenyl carbonate has phosgenation, oxidation of phenol carbonyl process and ester-interchange method.Because the phosgene severe toxicity can cause serious environmental to pollute, and is just progressively eliminated; Though oxidation of phenol carbonyl process raw material is simple and easy to, atom utilization is also high, the catalyst costliness of its use, and catalytic efficiency is not high, make the use of this method be restricted; Ester-interchange method is that phenol and dimethyl carbonate are under catalyst action, reaction generates a kind of green synthetic route of diphenyl carbonate, the methyl alcohol of Sheng Chenging can be used as the raw material of green Synthesis of dimethyl carbonate again simultaneously, these two reacting phase combinations, can form the green building-up process of " zero-emission ", thereby ester-interchange method is considered to the most promising method of present diphenyl carbonate synthesis.The ester exchange reaction of dimethyl carbonate and phenol is the thermodynamics reversible reaction, and the equilibrium constant is very little (to be 3 * 10 during 453K -4), be unfavorable for the generation of target product, make that the yield of diphenyl carbonate is low, reaction speed is also very slow, and the ester-interchange method diphenyl carbonate synthesis exists equilibrium yield low at present, has problems such as the catalyst price is more expensive, efficient is high inadequately now.Therefore, exploitation effective catalyst and suitable reaction process are very important.
JP 8188558, and EP 0780361, and JP 10032361 has introduced a class titanium, tin organic compound catalyst.As butyl titanate [Ti (OC 4H 9) 4], Dibutyltin oxide [n-Bu 2SnO], metatitanic acid four phenyl esters [Ti (OPh) 4] etc.Such catalyst performance height, target product productive rate can reach more than 50%, but catalyst and product separate difficulty of recovery.
Chinese patent CN 1411909 discloses a kind of composite catalyst that is used for ester exchange synthesis of methyl phenyl carbonic ester and preparation method thereof.This catalyst is to be formed by certain mol proportion is composite by organotin, organic titanium and organic amine.The mol ratio that is characterized in three kinds of components is: 1:0.2~2:0.001~0.5.Reaction temperature is 150~200 ℃, and reaction pressure is a normal pressure, and the time is 6~30 hours.Phenol conversion is 15~50%, the methyl benzol carbonate selectivity〉90%.This kind catalyst combines the advantage of organotin and organic titanium catalyst, adds organic amine on this basis, makes catalyst activity, selectivity higher.
Chinese patent CN1036951 has introduced a class organo-tin compound and a metal compound as catalyst.The organo-tin compound catalyst is XR 2SnOSnR 2(X and Y can be identical, also can be different for Y.They represent OH, SCN etc. separately); Metallic compound is the compound that is selected from any element in Sc, Cr, Mo, W, Mn, Au, Ga, In, Bi, Te and the blue lanthanide series.But these activity of such catalysts are low, and the total recovery of methyl benzol carbonate and diphenyl carbonate is lower than 20%.
US4554110 has reported a kind of tin compound of polymerization, and its molecular formula is as follows:
Figure C200610020953D00041
Wherein R, R1 represent alkyl.
When such catalyst is used for ester exchange reaction, only in long reaction time (≧ 24 hour) under the condition, could obtain high diphenyl carbonate yield.
US4552704 has reported RSn (O) OH catalyzed carbon acid dialkyl ester and aromatic hydroxy compound synthesizing aryl alkyl carbonate and diaryl carbonate.
Document (Lee H, Bae JY, Kwon O S, et al.[J] Journal of Organometallic Chemistry, 2004,689:1816-1820; Lee H, Kim S J, Ahn B S, et al.[J] Catalysis Today, 2003,87:139-144) reported [n-Bu respectively 2Sn (OH) (OSO 2CF 3)] 2, [n-Bu 2Sn (OCOCH 3) (OSO 2CF 3)] 2, and Dibutyltin oxide respectively with equimolar CF 3SO 3H, CH 3C 6H 4SO 3H, C 6H 4SO 3H, CH 3SO 3H mixed catalytic dimethyl carbonate and phenol are made the ester exchange reaction under the solvent condition at pressurization, benzene: the conversion ratio 57.5~60.9% of dimethyl carbonate, the yield 36.5~40.9% of methyl benzol carbonate, the yield 18.3~20.8% of diphenyl carbonate.
Summary of the invention
The organic stannum sulfonate catalyst that the purpose of this invention is to provide a kind of dimethyl carbonate and phenol ester exchange reaction synthesis of methyl phenyl carbonic ester, diphenyl carbonate.This organic stannum sulfonate catalyst is to have three of following array structure to replace organic stannum sulfonate.
R wherein 1Be C 1~C 18The aryl of alkyl, replacement or non-replacement etc.Substituent R 1Can be: methyl, ethyl, propyl group, isopropyl, butyl, isobutyl group, the tert-butyl group, amyl group, hexyl, heptyl, cyclopenta, cyclohexyl, dodecyl, phenyl, benzyl and single or many alkyl, halogen, phenyl that nitro replaces, in the benzyl any one.
R 2Be C 1~C 12Alkyl, the aryl of replacement or non-replacement etc., and R 2With R 1Can be identical, also can be different.Substituent R 2Can be: the alkyl that methyl, ethyl, propyl group, butyl, amyl group, hexyl, heptyl, cyclopenta, cyclohexyl, dodecyl, phenyl, benzyl, list or many halogens replace and single or many alkyl, halogen, phenyl that nitro replaces, in the benzyl any one.R 2Also can be the resin of sulfonic acid type.
The process conditions that catalyst system therefor of the present invention is fit to are: the mol ratio of dimethyl carbonate and phenol is 1:0.25~4, and the mol ratio of phenol and catalyst is 1:0.0005~0.03.120~260 ℃ of transesterification reaction temperature, ester exchange reaction pressure 0.1~1.5MPa.In the course of reaction, by-product methyl alcohol and dimethyl carbonate form azeotropic mixture, in time separate with rectifying column.The product gc analysis.
The specific embodiment
About method of the present invention, be illustrated with following example, but the present invention never is subjected to the restriction of these examples.
[embodiment 1] adds the p-CH of 0.3mol phenol and 0.00339mol in the 100ml reactor of being furnished with agitator, rectifying column, condenser, charge pump under nitrogen protection 3PhSO 3Sn (CH 2Ph) 3Catalyst.After reacting liquid temperature rises to 180 ℃, begin to add dimethyl carbonate.0.15mol dimethyl carbonate in 3h, add, continue reaction 5h then.The azeotropic mixture that timely separating by-products methyl alcohol of course of reaction and dimethyl carbonate form.The conversion ratio of dimethyl carbonate is 45.8%, and the productive rate of methyl benzol carbonate (MPC) is 38.4%, and the productive rate of diphenyl carbonate (DPC) is 7.4%.
Remove by equimolar CF [embodiment 2] 3SO 3Sn (CH 2Ph) 3Outside the catalyst in the catalyst replacement example 1, other reaction condition is with embodiment 1, and the result who records is: the conversion ratio of dimethyl carbonate is 57.5%, and the productive rate of methyl benzol carbonate (MPC) is 34.2%, the productive rate of diphenyl carbonate (DPC) is 16.2%, and the productive rate of methyl phenyl ethers anisole is 7.1%.
[embodiment 3] PhSO 3Sn (n-Bu) 3Catalyst consumption is 0.005mol, and other reaction condition is with embodiment 1, and the result who records is: the conversion ratio of dimethyl carbonate is 49.4%, and the productive rate of methyl benzol carbonate (MPC) is 36.1%, and the productive rate of diphenyl carbonate (DPC) is 13.3%.
[embodiment 4] add the RSO of 0.1mol phenol and 1g in the 100ml reactor of being furnished with agitator, rectifying column, condenser, charge pump under nitrogen protection 3Sn (CH 3) 3(R represents strongly acidic cation-exchange) catalyst.When reaction temperature reaches 160 ℃, begin slowly to add the 0.3mol dimethyl carbonate, finish reaction behind the 10h.The azeotropic mixture that timely separating by-products methyl alcohol of course of reaction and dimethyl carbonate form.The conversion ratio of phenol is 10.0%, and the productive rate of methyl benzol carbonate (MPC) is 8.4%, and the productive rate of diphenyl carbonate (DPC) is 1.6%.

Claims (1)

1. the method by dimethyl carbonate and phenol ester exchange reaction synthesis of methyl phenyl carbonic ester and diphenyl carbonate is characterized in that catalyst is an organic stannum sulfonate catalyst,
Figure C200610020953C00021
Organic stannum sulfonate catalyst is to have three of above structure to replace organic stannum sulfonate; Substituent R wherein 1In the phenyl that is methyl, ethyl, propyl group, isopropyl, butyl, isobutyl group, the tert-butyl group, amyl group, hexyl, heptyl, cyclopenta, cyclohexyl, dodecyl, phenyl, benzyl, replaces by single alkyl, many alkyl, halogen or nitro, the benzyl that replaces by single alkyl, many alkyl, halogen or nitro any one; Substituent R 2With R 1Can be identical, also can be different, substituent R 2In the phenyl that is the resin, list of methyl, ethyl, propyl group, butyl, amyl group, hexyl, heptyl, cyclopenta, cyclohexyl, dodecyl, phenyl, benzyl, sulfonic acid type or alkyl that many halogens replace, replaces by single alkyl, many alkyl, halogen or nitro, the benzyl that replaces by single alkyl, many alkyl, halogen or nitro any one.
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CN104478711B (en) * 2014-12-04 2016-04-06 陕西延长石油(集团)有限责任公司 The method of microreactor continuous synthesis methyl benzol carbonate

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4552704A (en) * 1983-12-27 1985-11-12 General Electric Company Process for the production of aromatic carbonates
CN1036951A (en) * 1988-04-16 1989-11-08 三井石油化学工业株式会社 The manufacture method of aromatic carbonate
KR20040061898A (en) * 2002-12-31 2004-07-07 한국과학기술연구원 Method for preparing of Diphenyl Carbonate
CN1736601A (en) * 2005-07-28 2006-02-22 中国科学院成都有机化学有限公司 Stannum contained compound catalyst for synthesizing aryl carbonate by ester exchange
CN1736600A (en) * 2005-07-28 2006-02-22 中国科学院成都有机化学有限公司 Dialkyl containing stannum compound catalyst for synthesizing aryl carbonate by ester exchange

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4552704A (en) * 1983-12-27 1985-11-12 General Electric Company Process for the production of aromatic carbonates
CN1036951A (en) * 1988-04-16 1989-11-08 三井石油化学工业株式会社 The manufacture method of aromatic carbonate
KR20040061898A (en) * 2002-12-31 2004-07-07 한국과학기술연구원 Method for preparing of Diphenyl Carbonate
CN1736601A (en) * 2005-07-28 2006-02-22 中国科学院成都有机化学有限公司 Stannum contained compound catalyst for synthesizing aryl carbonate by ester exchange
CN1736600A (en) * 2005-07-28 2006-02-22 中国科学院成都有机化学有限公司 Dialkyl containing stannum compound catalyst for synthesizing aryl carbonate by ester exchange

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
119Sn-NMR Spectroscopic Investigations of TributyltinDerivatives of Aromatic Sulfonic Acids. Frank Thunecke, et al.Journal f. prakt. Chemie,Vol.333 No.3. 1991
119Sn-NMR Spectroscopic Investigations of TributyltinDerivatives of Aromatic Sulfonic Acids. Frank Thunecke, et al.Journal f. prakt. Chemie,Vol.333 No.3. 1991 *

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