CN100448762C - Channel type automatic cigarette-sorting and -storing method and apparatus thereof - Google Patents

Channel type automatic cigarette-sorting and -storing method and apparatus thereof Download PDF

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Publication number
CN100448762C
CN100448762C CNB2006102004375A CN200610200437A CN100448762C CN 100448762 C CN100448762 C CN 100448762C CN B2006102004375 A CNB2006102004375 A CN B2006102004375A CN 200610200437 A CN200610200437 A CN 200610200437A CN 100448762 C CN100448762 C CN 100448762C
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Prior art keywords
cigarette
storage
channel
transfer passage
sorting
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Expired - Fee Related
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CNB2006102004375A
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Chinese (zh)
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CN1843869A (en
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宋召卫
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Guiyang Putian Wanxiang Logistics Technology Co Ltd
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Guiyang Putian Wanxiang Logistics Technology Co Ltd
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Publication of CN100448762C publication Critical patent/CN100448762C/en
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Abstract

The present invention discloses an automatic channel type cigarette sorting and storing method and an apparatus thereof. A stereo channel storing system composed of a plurality of cigarette storing channels (1) of multiple layers enters a warehouse integrally, and the processes of storage and warehouse delivery are controlled automatically by a computer (2). Unmanned operation of the cache of cigarette cartons is realized, the turnover efficiency and the flow quantity are increased, and the problems of cushioning transition from a pallet as a material flow unit to cigarette cartons as a material flow unit, high complexity of material flow of a pallet and low flow quantity are solved. The automatic cigarette supplement of cigarette cartons is realized, so the automatic cigarette supplement of cigarette cartons becomes possible. Errors in the process of the management of the warehouse are reduced, the safety of the warehouse is improved, and the labor intensity of workers is also reduced.

Description

A kind of channel type automatic cigarette-sorting and-storing method and device thereof
Technical field
The present invention relates to a kind of warehousing system and device thereof, particularly a kind of channel type automatic cigarette-sorting and-storing method and device thereof
Background technology
At present, in the prior art, large cigarette is wholesale to be Logistic Unit with the pallet, and little ancestor's cigarette wholesale be Logistic Unit with the bar cigarette, be Logistic Unit and be to have one to be the buffering course of Logistic Unit between the Logistic Unit at pallet with the part cigarette with the bar cigarette.And this is the buffering course of Logistic Unit with the part cigarette, and its flow also is sizable, and because cigarette various in style, the volume ratio bar cigarette of every cigarette is big, stores for classification, and carrying etc. brings inconvenience, management comes very numerous and diverse more, and careless slightly being easy to made mistakes.In this process, carrying is still based on manual operation, and labour intensity is big, influences work efficiency and flow, and safety is also poor, occurs product easily and loses and cause the warehouse fire.Because during labor management, be difficult to accomplish in time the augmenting of part cigarette, replenish and hardly may so will finish the automatic letter sorting of bar cigarette.
Summary of the invention
The objective of the invention is to: a kind of channel type automatic cigarette-sorting and-storing method and device thereof are provided,, improve the efficient and the flow of turnover to realize the unattended of part cigarette buffer memory; Solution reduces the complexity and the not high problem of flow of pallet logistics from being Logistic Unit with the pallet to being the buffering transition of Logistic Unit with the bar cigarette; Realize the automatic benefit cigarette of part cigarette, the automatic letter sorting that helps the bar cigarette replenishes; Reduce the mistake in the depositary management process, improve the safety in warehouse, alleviate working strength of workers.
Technical scheme of the present invention: a kind of channel type automatic cigarette-sorting and-storing method of the present invention is to realize like this, this method adopts multilayer, a plurality of storage cigarette channels 1 are formed three-dimensional storage passage, in warehouse-in, storage and outbound process by computing machine 2 automatic guidances, management software and Control Software are installed in the computing machine, and the plan which storage cigarette channel operating personal is stored in the cigarette of variant brand in advance is input to computing machine; The information of extracting at inlet 3 place's barcode scanners 4 when computing machine is put in storage according to various cigarettes, which storage cigarette channel the cigarette of determining this brand should leave in, send instruction to controller 5 then, controller control transfer passage 6 and deflector 7 work that are located at corresponding fork road junction on the transfer passage are sent to predetermined storage cigarette channel with the part cigarette; When off-sorting station 8 needs the cigarette of certain brand, off-sorting station sends delivery of cargo signal 9 to computing machine, after computing machine determined that this request meets examination and approval procedures, via controller was controlled smoke machine 10 and the corresponding transfer passage and the deflector work of corresponding storage cigarette channel outlet, and cigarette is sent to off-sorting station.
In the above-mentioned channel type automatic cigarette-sorting and-storing method, each storage cigarette channel is obliquely installed, high-end inlet for the storage cigarette channel, low side is the outlet of storage cigarette channel, outlet at the storage cigarette channel is provided with the smoke machine, and the part cigarette utilizes the weight of self in the storage cigarette channel, slide to the smoke machine automatically.
In the aforesaid channel type automatic cigarette-sorting and-storing method, during part cigarette warehouse-in, if barcode scanner can not correctly be discerned the bar code on the part cigarette, barcode scanner notice computing machine, the computing machine via controller draws to be picked out mechanism 11 and this cigarette is sent into is picked out passage 12 and report to the police, after artificial complement code station 17 is handled or correctly handled, put in storage again.
In the aforesaid channel type automatic cigarette-sorting and-storing method, for the cigarette that can not correctly enter the storage cigarette channel on transfer passage for some reason, controller can be sent to accommodates passage 13 and warning, waits for after artificial treatment station 18 is handled and delivers to off-sorting station.
A kind of channel type automatic cigarette-sorting and-storing device of the present invention is to constitute like this: this device is provided with computing machine 2 and controller 5, inlet 3 at the part cigarette is provided with transfer passage 6, be provided with barcode scanner 4 on the transfer passage after the inlet successively and pick out mechanism 11, pick out passage 12 branches at the transfer passage place of picking out mechanism, pick out mechanism's transfer passage afterwards and be respectively equipped with put-through channel 14 branches of directly leading to off-sorting station 8, the branch 15 and the branch 16 of leading to lower floor's transfer passage of leading to the middle level transfer passage, the transfer passage of each layer is connected with the inlet of a plurality of storage cigarette channels 1, and the transfer passage end of each layer is provided with accommodates passage 13.Outlet at each storage cigarette channel is provided with smoke machine 10, and the outlet of smoke machine also is connected with transfer passage, and transfer passage is connected to off-sorting station 8; Each branch point of transfer passage is provided with deflector 7.
In the above-mentioned channel type automatic cigarette-sorting and-storing device, input end and computer connects the delivery of cargo signal 9 of barcode scanner and off-sorting station, and the mouth of computing machine connects controller; Controller connects the deflector of picking out mechanism, smoke machine and each branch point.
Compared with prior art, the present invention has realized the unattended of part cigarette buffer memory, has improved the efficient and the flow of turnover; Solved from the pallet be Logistic Unit to being the buffering transition of Logistic Unit with the bar cigarette, reduced the complexity and the not high problem of flow of pallet logistics; Realized the automatic benefit cigarette of part cigarette, the automatic letter sorting of bar cigarette is replenished becomes possibility.Reduced the mistake in the depositary management process, the safety that has improved the warehouse has also alleviated working strength of workers.
Description of drawings
Accompanying drawing 1 is a diagram of circuit of the present invention;
Being labeled as in the accompanying drawing: 1-stores up cigarette channel, 2-computing machine, 3-inlet, the 4-bar code scanner, 5-controller, 6-transfer passage, 7-deflector, 8-off-sorting station, the 9-signal of picking up goods, 10-smoke machine, 11-picks out mechanism, and 12-picks out passage, 13-accommodates passage, and 14-put-through channel, 15-lead to the branch of middle level transfer passage, 16-leads to the branch of lower floor's transfer passage, the artificial complement code station of 17-, 18-artificial treatment station.
The specific embodiment
Embodiments of the invention: a kind of channel type automatic cigarette-sorting and-storing method and device thereof, during concrete enforcement, at first set up storage channel 1 and accommodate passage 13 in the warehouse, set up three layers of passage in this example, every layer has 64 storage channel and one to accommodate passage to amount to 195 passages, each passage can be deposited 28 cigarettes, and total storage capacity is 5460.Storage channel and accommodate passage when installing with the ground layout that has a certain degree, according to the difference of various places climatic conditions, this adjustable angle, scope 4 to 9 spend between.Storage channel is an inlet with accommodating the high-end of passage, and low side is outlet.In each storage channel exit smoke machine 10 is set.Build transfer passage 6 then, in each place that need turn to of transfer passage deflector 7 is installed, barcode scanner 4 is installed at 3 places at inlet, installs after the barcode scanner and picks out mechanism 11.At last bar code scanner, off-sorting station delivery of cargo signal 9 are received the computing machine input end; With computer link controller 5, the signal of controller 5 output respectively with pick out mechanism, deflector, smoke machine and be connected.
The working process of native system: before system brought into operation, the storage cigarette channel position that the various cigarettes that will plan sth. ahead earlier need be deposited was input to computing machine, and then began to carry out following work:
Warehouse-in process: as shown in Figure 1, the inlet 3 places with the part cigarette, by manually being placed into transfer passage 6, and guarantee on the cigarette bar code up, transfer passage barcode scanner 4 in transmission course scans the bar code on the part cigarette automatically, and the part cigarette that can't discern is picked out by picking out mechanism 11, sends into and picks out passage 12 and warning, after manually carrying out after the complement code or correctly handling, put in storage again.According to the plan of input in advance, this cigarette is carried correct storage channel by computing machine behind the barcode scanner by controller control transfer passage and deflector.Can not enter the part cigarette of storage channel to hindering for some reason, controller is transported to the part cigarette and accommodates passage and report to the police wait artificial treatment station.
Storage process: when the part cigarette arrives storage channel 1 upper end that need deposit, the deflector 7 guiding piece cigarettes of storage channel upper end turn to, enter storage channel, because storage channel is to tilt to install, and storage channel and part cigarette contact surface adopt conveying strip or cylinder to make, frictional resistance is very little, so part cigarette lower end to storage channel under the effect of own wt glides, the retaining means that always runs into the storage channel front end just stops to slide, the back enters the part cigarette that stores the road and glides under same effect, run into last part cigarette just stops to slide always, the part cigarette that enters so successively, next part of effect at gravity is close to one, has just realized the intensive storage of part cigarette.According to the difference of each cigarette brand sales volume, the most salable before several brands take 2 storage channel, sales volume is general takies 1 storage channel, according to actual conditions, the considerably less brand of sales volume can a plurality of brands take 1 to 3 storage channel.The storage capacity of each storage channel 16 is more than 24, and mainly according to the quantity decision of pallet piling spare cigarette, the storage capacity of storage channel generally should be greater than the quantity of pallet piling spare cigarette.According to field condition, can form one deck by a plurality of storage channel, for conserve space, generally adopt multilayer to arrange better, can form three-dimensional the storage.
Smoke process: when off-sorting station needs smoke, the delivery of cargo signal 9 of off-sorting station is sent to computing machine, computing machine via controller 5 is according to the corresponding smoke machine work of smoke instruction control, a cigarette of storage channel least significant end is taken out, the smoke machine blocks the part cigarette of back when getting cigarette, when the smoke machine returns to original position, because the effect of gravity, part cigarette on the storage channel moves forward the distance of a cigarette automatically, and at this moment the smoke machine is in the smoke state of preparing again.Carry to off-sorting station 8 along transfer passage from storing the part cigarette that comes out in the road, when having multilayer storage road, the part cigarette between the multilayer needs to be transported to off-sorting station again behind the interflow in order, and the interflow computer-chronograph is realized the sequentially-fed of part cigarette by controller.When the part cigarette of storage channel storage was lower than the quantity of setting, whether computing machine began new warehouse-in flow process according to the plan decision.

Claims (6)

1. channel type automatic cigarette-sorting and-storing method, it is characterized in that: this method adopts multilayer, a plurality of storage cigarette channels (1) are formed three-dimensional storage passage, in warehouse-in, storage and outbound process by computing machine (2) automatic guidance, management software and Control Software are installed in the computing machine, and the plan which storage cigarette channel operating personal is stored in the cigarette of variant brand in advance is input to computing machine; When putting in storage according to various cigarettes, computing machine locates the information that barcode scanner (4) extracts at inlet (3), which storage cigarette channel the cigarette of determining this brand should leave in, send instruction to controller (5) then, controller is controlled transfer passage (6) and is located at deflector (7) work at corresponding fork road junction on the transfer passage, the part cigarette is sent to predetermined storage cigarette channel: when off-sorting station (8) needs the cigarette of certain brand, off-sorting station sends delivery of cargo signal (9) request to computing machine. after computing machine determines that this request meets examination and approval procedures, via controller is controlled smoke machine (10) and the corresponding transfer passage and the deflector work of corresponding storage cigarette channel outlet, and cigarette is sent to off-sorting station.
2. channel type automatic cigarette-sorting and-storing method according to claim 1, it is characterized in that: each storage cigarette channel is obliquely installed, high-end inlet for the storage cigarette channel, low side is the outlet of storage cigarette channel, outlet at the storage cigarette channel is provided with the smoke machine, the part cigarette utilizes the weight of self in the storage cigarette channel, slide to the smoke machine automatically.
3. channel type automatic cigarette-sorting and-storing method according to claim 1, it is characterized in that: during part cigarette warehouse-in, if barcode scanner can not correctly be discerned the bar code on the part cigarette, barcode scanner notice computing machine, computing machine via controller control is picked out mechanism (11) and this cigarette is sent into is picked out passage (12) and report to the police, after artificial complement code station (17) is handled, put in storage again.
4. channel type automatic cigarette-sorting and-storing method according to claim 1, it is characterized in that: for the cigarette that on transfer passage, can not correctly enter the storage cigarette channel for some reason, controller can be sent to accommodates passage (13) and warning, waits for after artificial treatment station (18) is handled and delivers to off-sorting station.
5. channel type automatic cigarette-sorting and-storing device, it is characterized in that: this device is provided with computing machine (2) and controller (5), inlet (3) at the part cigarette is provided with transfer passage (6), be provided with barcode scanner (4) successively and pick out mechanism (11) on the transfer passage after the inlet, pick out passage (12) branch at the transfer passage place of picking out mechanism, pick out mechanism's transfer passage afterwards and be respectively equipped with put-through channel (14) branch of directly leading to off-sorting station (8), lead to the branch (15) of middle level transfer passage and lead to the branch (16) of lower floor's transfer passage, the transfer passage of each layer is connected with the inlet of a plurality of storage cigarette channels (1), the transfer passage end of each layer is provided with accommodates passage (13), outlet at each storage cigarette channel is provided with smoke machine (10), the outlet of smoke machine also is connected with transfer passage, and transfer passage is connected to off-sorting station (8): each branch point of transfer passage is provided with deflector (7).
6. channel type automatic cigarette-sorting and-storing device according to claim 5 is characterized in that: input end and computer connects the delivery of cargo signal (9) of barcode scanner and off-sorting station, and the mouth of computing machine connects controller; Controller connects the deflector of picking out mechanism, smoke machine and each branch point.
CNB2006102004375A 2006-05-10 2006-05-10 Channel type automatic cigarette-sorting and -storing method and apparatus thereof Expired - Fee Related CN100448762C (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102837962A (en) * 2012-09-14 2012-12-26 惠达卫浴股份有限公司 Stereoscopic storing and conveying line of sanitary porcelain
CN103274152B (en) * 2013-05-31 2015-10-07 浙江省烟草公司绍兴市公司 A kind of automatic replenishment of sorting in real time for real time orders and replenishing method

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CN101407271B (en) * 2007-10-10 2011-04-13 中国科学院自动化研究所 Automatic three-d storehouse frame construction
CN102092552B (en) * 2011-01-26 2012-08-22 山东兰剑物流科技有限公司 Warehousing method and equipment for intensive logistic warehouses
CN102837971B (en) * 2012-09-18 2015-05-20 海南英利新能源有限公司 Method and system for photovoltaic subassembly sorting and stacking
CN103523438B (en) * 2013-10-25 2015-10-07 厦门烟草工业有限责任公司 Two-way shuttles back and forth goods-shelf type sheet cigarette formula logistics resource and processing method
CN106892236B (en) * 2016-12-28 2020-05-12 天海欧康科技信息(厦门)有限公司 Raw tobacco storage production logistics system
CN106743785B (en) * 2017-01-19 2023-01-13 红云红河烟草(集团)有限责任公司 Auxiliary material warehousing logistics system with automatic classification conveying line
CN106829294B (en) * 2017-01-19 2023-01-31 红云红河烟草(集团)有限责任公司 Automatic auxiliary material distribution, conveying and warehousing logistics system
CN107878984B (en) * 2017-09-29 2019-04-30 浙江中烟工业有限责任公司 Filter stick for cigarettes is put in storage error protection method
CN109132299A (en) * 2017-10-09 2019-01-04 江苏高科物流科技股份有限公司 A kind of automatic Space Warehouse suitable for smoke box savings
CN114313727A (en) * 2021-12-20 2022-04-12 珠海格力智能装备有限公司 Intelligent warehouse between production processes and control method thereof
CN115092624B (en) * 2022-06-16 2024-03-08 浙江中烟工业有限责任公司 Multi-loop finished cigarette conveying system and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102837962A (en) * 2012-09-14 2012-12-26 惠达卫浴股份有限公司 Stereoscopic storing and conveying line of sanitary porcelain
CN103274152B (en) * 2013-05-31 2015-10-07 浙江省烟草公司绍兴市公司 A kind of automatic replenishment of sorting in real time for real time orders and replenishing method

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