CN100447691C - Machine component using ic tag and its method for quality control and system for inspecting abnormality - Google Patents

Machine component using ic tag and its method for quality control and system for inspecting abnormality Download PDF

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Publication number
CN100447691C
CN100447691C CNB2004800040357A CN200480004035A CN100447691C CN 100447691 C CN100447691 C CN 100447691C CN B2004800040357 A CNB2004800040357 A CN B2004800040357A CN 200480004035 A CN200480004035 A CN 200480004035A CN 100447691 C CN100447691 C CN 100447691C
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tag
mechanical component
information
mentioned
heat treatment
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CN1748189A (en
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中村昌平
日置章一
伊藤浩义
真弓透
屉部光男
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NTN Corp
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NTN Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A machine component bonded with an IC tag which can be controlled consistently from manufacturing process to discard without missing the IC tag. The machine component is embedded with an IC tag (110) consisting of an IC chip recording information specific to the relevant machine component, and an antenna connected electrically with the IC chip.

Description

Adopt mechanical component and the method for quality control and the abnormality detection system of IC tag
Technical field
The present invention relates to by built-in the label of use radio-frequency (RF) identification (RFID:Radio FrequencyIdentification) technology in mechanical component such as rolling bearing, joint, hub bearing (hub bearing) and clutch coupling, to mechanical component from be fabricated onto the discarded technology that manages always.
Background technology
The RFID technology is defined as the wireless data recognition technology or is loaded with the general name of the authentication media of this data identification technology, by constituting rfid system as the IC tag of data carrier, IC tag reader/writer and management with PC etc.As shown in Figure 4, IC tag is made of the IC chip and the small size antenna that are writing down merchandise news, data, and these elements are embedded in plastic cards etc., is referred to as IC tag.The IC chip deposited ID with storer with communicate by letter with control circuit etc.IC tag is installed on the object, utilizes radio communication, pick up its information, can carry out traffic administration, merchandise control authentication etc. thus by means of reader/writer.
For example, a kind of ID that opens the record of 2001-56847 communique the spy uses in the label (IC tag), even aerial coil is close to sheet metal, also can normally start, and can form very thinly, does not influence Portability.
But, the following mechanical component that IC tag is housed also do not appear, that is: can discard the mechanical component that IC tag is housed that always manage from being fabricated onto to the part of fixing IC tag.
In recent years, with regard to this situation, to the requirement of tracking power promptly to as the history of considering object, be suitable for or the tracer request of position more and more higher.For the quality management of mechanical component, hope is can be to know buying quality every manufacturing process of make finishing (material is bought, forging process, heat treatment step, grinding process etc.), batch etc. from material and making history of each mechanical component correspondingly or with batch unit ground.For instance, with the extraordinary part of these classes such as bearing, need one by one be detected, know correspondingly and make history for aircraft.For automobile and engineering machinery this class general part, owing to carry out bulk management, need carry out sampling Detection, so require to have the manufacturing history of batch unit with batch unit with bearing etc.By knowing that these make historically, when producing substandard products, the correspondence that just can change, specify scope that substandard products sneak into, improvement in the future etc. at an easy rate is also easy, and at an easy rate life of product is diagnosed and changed before mechanical fault.In addition, the judgement etc. of sneaking into to other similarity pieces also is easy to.
In the prior art, as the clear and definite this historical method for quality control of making, be that the information that every operation is produced is all remembered on invoice, all be input in the terminal of database then.
In addition, (for example the spy opens the 2002-169858 communique) once proposed to use IC tag in logistics management and stock control, even in device fabrications such as automobile, also can use IC tag, from be fabricated onto the discarded scheme that manages always.IC tag can write down and read information non-contactly.And because memory capacity is very big, so need to carry out the management of height.
Use among the method for quality control embodiment of existing IC tag in suggestion, directly record is various on the IC tag on the mechanical component relates to the information of mechanical component or write down identifying information on IC tag being installed on, by checking, just can know material and bulk management information, the various historical datas etc. of mechanical component with database.But,, thereby can not distinguish the failure cause that produces on the mechanical component because above-mentioned information only relates to mechanical component.For example, the mistake by every operation processing conditions causes can produce ropy product, and can not identify the substandard products that this processing conditions mistake is produced by testing result.Mechanical component such as rolling bearing, shaft coupling and leading screw are made of a plurality of elements, even but know testing result of the mechanical component self after the assembling etc., can not specifically find out the fault that is produced because of each element quality difference.Particularly for the mechanical component with rolling body such as above-mentioned rolling bearing, because material and low precision are little by little, the performance of mechanical component is very big with regard to difference, so use the method for quality control of existing IC tag just to be difficult to adapt among the embodiment.
In addition, in process management, for the management method of implementing invoice record and entry terminal in existing each operation, because above-mentioned record and input all need the labour, thereby most information is difficult to carry out detailed record.Especially, assemble the mechanical component such as rolling bearing of a plurality of elements for needs, each element is bought from material, via forging process, heat treatment step and grinding process, each operation is all produced in batches, the manufacturing process of each element is managed very complicated, information writes personnel and writes down with input operation and just take the time very much.Therefore, just very difficult according to the requirement of mechanical component detailed history information, and other management will relate to the cost problem.
Therefore, consider the IC tag use,, can not use the management of equipment such as automobile for above-mentioned mechanical component.Among the embodiment in above-mentioned patent documentation 1, the equipment that IC tag is installed in as management object is in the automobile, writes down the information of each operation.IC tag is installed on the frame.But for mechanical component such as rolling bearings, because element can not be as the benchmark of finishing of automobile mid frame etc., and each element all needs through forging and manufacturings such as thermal treatment in manufacture process, thus IC tag can not be installed in mechanical component originally on one's body.In addition, because the elements such as inner ring, outer ring and rolling body of mechanical component such as rolling bearing need be bought via material respectively, forging process, heat treatment step, grinding process etc. and need manage, so when utilizing IC tag to carry out quality management, there are a lot of particular problems, are difficult to effectively use IC tag.
In addition, in each plant equipment, a plurality of rolling bearings that use as mechanical component need manage bearing life, but usually are to be difficult to management.
For instance, in the fuel-burning power plant, the coal that uses that acts as a fuel is sent by the Coal Transport shipping, and is loaded on the belt conveyor by coaling machine.And then, carry to coal storage plant by belt conveyor, coal storage is piled into the mountain.When consumption, from the coal the direction which a grave faces boiler of this coal storage, carry by belt conveyor.Owing to reasons such as supply capability and burning efficiency, above-mentioned boiler can not shut down, thereby needs belt conveyor also will always be in operating condition.On belt conveyor, adopted the bearing unit that in the tubular roller, is provided with bearing arrangement, for example can adopt a nearly hundreds of bearing unit.
In such belt conveyor, if producing damage, main bearing portion such as drive division causes when unusual, because device is stopped, so need often monitor.Therefore, mounting temperature sensor or vibration transducer on bearing, whether monitor temperature or vibration change.Be directed to this,,,, consider, all monitor also unrealistic from the factor of cost so can not similarly carry out general management with the drive division bearing unit to each bearing because the roller number of supporting strap is very many in the centre of belt conveyor.Therefore, the record when being changed by the last time of bearing unit is according to specified bearing life, for security consideration is changed in advance.Carry out bearing replacing this moment, to being that suitable processing is carried out in the replacing of roller as each bearing unit, do not stop belt conveyor and also can change.
For railway locomotive, adopted the bearing of a plurality of supporting wheels in addition,, in the way of locomotive motion, can not stop easily for passenger and goods are transported to the destination.Therefore, unusual for fear of in the way of travelling, producing, when stopping, carry out regular detection and management to bearing.
In the belt conveyor of above-mentioned existing fuel-burning power plant,,, just may need to stop conveyor on bearing according to degree of impairment if the intermediate calender rolls of supporting strap produces unusually.In regular bearing replacing process, impose suitable processing, can not change though do not stop belt conveyor yet, and when non-detectable bearing abnormal conditions, can not in the state of conveyor motion, change.In addition,, also might produce not measurable unusually, thereby can not know the unusual of this unknown even carry out bearing replacing ahead of time according to the rated life time.
For the wheel support bearing of railway locomotive, when stopping, carry out above-mentioned regular detection in addition, but the express locomotive of and length distance travel long for running time, and the bearing service condition is very harsh.Therefore, only the regular detection when stopping can not be enough to the generation that prevents that bearing is unusual.And when stopping, the bearing state in the time of also can not understanding operation definitely.
Summary of the invention
Purpose of the present invention just provides a kind of mechanical component that IC tag is housed, and can this part of fixing IC tag be managed to discarded from manufacturing process always, and IC tag is lost.
Another object of the present invention just provides a kind of method for quality control of mechanical component, can improve tracking power to the mechanical component that constitute by a plurality of elements with rolling body, processing conditions information such as forging process, heat treatment step, grinding process are confirmed, after back or the client delivery of cargo of dispatching from the factory, more easily carried out validation of information.
Another object of the present invention just provides a kind of method for quality control of mechanical component, for the mechanical component of single detection and the mechanical component that will assemble via a plurality of elements of manufacturings such as forging process and heat treatment step respectively, can both be easily concerning one to one with mechanical component, the detailed history information that detects content after buying mechanical component from the material of each element and finishing is managed.
Another object of the present invention just provides a kind of method for quality control of mechanical component, for mechanical component that detect in batches and the mechanical component that will assemble via a plurality of elements of manufacturing such as forging process and heat treatment step respectively, can both be easily the detailed history information of detection content after buying mechanical component and finish from the material of each element in each batch of manufacturing of mechanical component be managed.
Whether another object of the present invention just provides a kind of cheap abnormality detection system, can detect a plurality of bearings simply in the bearing operation state and produce unusually, and can prevent that unknown bearing from taking place unusually.
In order to achieve the above object, first structure of the present invention is the mechanical component that a kind of embedding has IC tag, and this IC tag constitutes by the IC chip that records intrinsic information in these mechanical component and with antenna that this IC chip is electrically connected.By IC tag is embedded in the mechanical component, this IC tag is accompanied by these mechanical component until discarded as the part of above-mentioned mechanical component.Therefore be not limited to the keeping and the sale of these mechanical component self, and the goods that use these mechanical component based on the characteristic information that is recorded in the IC tag or writes halfway or append, just can manage always from manufacturing process and then to discarded.
In most preferred embodiment of the present invention, for above-mentioned first structure, the surface of metal mechanical component is provided with recess, after above-mentioned IC tag embeds, is fixed by resin.
In most preferred embodiment of the present invention, for above-mentioned first structure, above-mentioned mechanical component are bearing.
The method for quality control of the mechanical component in the present invention's second structure is that a kind of IC tag of installing in mechanical component also can only be carried out the method that the correlated quality management is followed the tracks of from the recorded information of IC tag.Promptly, this management method is for the mechanical component that are made of a plurality of elements with rolling body, can adopt IC tag to carry out contactless information writes down and reads, writing down from the material of associated mechanical part buy, forging process, heat treatment step, grinding process manage to the regulation manufacturing information that detects and to mechanical component, above-mentioned mechanical component method for quality control comprises: when mechanical component are made or manufacturing IC tag is installed in when finishing in a plurality of elements of these mechanical component installation process on any; When the IC tag on being installed in mechanical component is dispatched from the factory or client when picking up goods, at least one recording process in the processing conditions information of at least one operation in the relevant forging process of these mechanical component, heat treatment step, the grinding process and the material information; And any time after above-mentioned dispatching from the factory, read the recorded information of above-mentioned IC tag and read by this that the information of at least one reads the process of utilizing in above-mentioned processing conditions information of validation of information and the material information.
According to this method, read the process of utilizing by means of any time information after above-mentioned the dispatching from the factory, just can confirm any processing conditions information or material information such as forging process, heat treatment step, grinding process.Owing to can confirm, so, also can judge the reason that produces fault at an easy rate even the mechanical component that are made of a plurality of elements with rolling body are harsh and when needing high precision to quality requirements to processing conditions information etc.Utilize this method, do not need to use other database, only just can manage information by IC tag, thus confirm the equipment of processing conditions information, no matter have or not database communication equipment and access rights, can both reading to processing conditions information.
The method for quality control of the mechanical component in the 3rd structure of the present invention is that a kind of utilization is installed in IC tag and the database method that management is followed the tracks of to correlated quality on the mechanical component.This management method is for the mechanical component that are made of a plurality of elements with rolling body, the identifying information of related mechanical component, storing from the material of associated mechanical part and buying, forging process, heat treatment step, grinding process is to the regulation manufacturing information that detects, and adopt according to above-mentioned identifying information and can extract the database of memory contents and carry out the IC tag that contactless information writes down and reads, mechanical component are managed, and above-mentioned mechanical component method for quality control comprises: when mechanical component are made or manufacturing IC tag is installed in when finishing in a plurality of elements of above-mentioned mechanical component installation process on any; When dispatching from the factory or client when picking up goods according to above-mentioned database, in the IC tag on being installed in above-mentioned mechanical component, write down the relevant identification information of these mechanical component and at least one recording process that writes down in the processing conditions information of at least one operation in the forging process of relevant these mechanical component, heat treatment step, the grinding process and the material information; And any time after above-mentioned dispatching from the factory, read the recorded information of above-mentioned IC tag, and read information or will read information and above-mentioned database is checked and by checking the information that the back obtains by this, at least one and any information of confirming of detecting in the achievement in materials purchased, manufacturing process, processing conditions information and the material information are read the process of utilizing.
According to this method, read the process of utilizing by means of the information of the back any time of dispatching from the factory, just can confirm any processing conditions information or material information such as forging process, heat treatment step, grinding process.Therefore, even the mechanical component that are made of a plurality of elements with rolling body are harsh and when needing high precision to quality requirements, also can judge the reason that produces fault at an easy rate.In addition, writing down identifying information and writing down various information installing on the IC tag of mechanical component, so, also can from database, extract bulk information without the limited memory capacity of IC tag corresponding to the above-mentioned identifying information on the database.In addition, remaining memory capacity the pick up goods management of various history such as back of back or client that can also be used to dispatch from the factory in the IC tag.
The method for quality control of the mechanical component in the 4th structure of the present invention, be that a kind of utilization is installed in IC tag on the mechanical component and the database method that management is followed the tracks of to correlated quality, can to manufacturing date of associated mechanical part, make in the points for attention of position, filling railway grease kind, element gap, shelf-life, relevant treatment any confirm.This management method is for the mechanical component that are made of a plurality of elements with rolling body, the identifying information of mechanical component is associated, storing from the material of associated mechanical part and buying, forging process, heat treatment step, grinding process is to the regulation manufacturing information that detects, and adopt according to above-mentioned identifying information and can extract the database of memory contents and carry out the IC tag that contactless information writes down and reads, mechanical component are managed, and above-mentioned mechanical component method for quality control comprises: when mechanical component are made or manufacturing IC tag is installed in when finishing in a plurality of elements of above-mentioned mechanical component installation process on any; When dispatching from the factory or client when picking up goods according to above-mentioned database, in the IC tag on being installed in above-mentioned mechanical component, write the relevant identification information of these mechanical component and to manufacturing date of relevant these mechanical component, make the recording process that at least one information in position, filling railway grease kind, element gap, shelf-life, the points for attention of relevant treatment, the date of dispatching from the factory, the output accuracy (when being built-in with the bearing of sensor) writes down; And any time after dispatching from the factory, read the recorded information of above-mentioned IC tag, and read information or will read information and above-mentioned database is checked and by checking the information that the back obtains by this, at least one and any information of confirming of detecting in the achievement in materials purchased, manufacturing process, processing conditions information and the material information are read the process of utilizing.
When utilizing this method, information by means of any time after above-mentioned the dispatching from the factory reads the process of utilizing, read the recorded information of above-mentioned IC tag, and by this read information or with read information as keyword and and above-mentioned database check, just can confirm by checking information that the back obtains in materials purchased, manufacturing process, processing conditions information and material information and the detection achievement any.In addition, can also confirm to be recorded in manufacturing date in the IC tag, make any in the points for attention of position, filling railway grease kind, element gap, shelf-life, relevant treatment.Under many circumstances, just can know the information such as points for attention of these manufacturing dates, manufacturing position, filling railway grease kind, element gap, shelf-life, relevant treatment then and there, thereby need not check with database, directly read just passable, therefore easy to operate and save time again by IC tag.Because the various railway grease of high temperature or low temperature applications are difficult to offer an explanation from appearance, so read information just easily from IC tag.In addition, because of long duration, railway grease will quality wear out, and makes date and filling railway grease kind so understand, and when the client picked up goods, even still in use, also can easily confirm needed to have changed railway grease.And can prevent from old railway grease filling piece to be picked up goods to the client because of wrong.The gap of said elements is the radial play in the rolling bearing.
Among the present invention, also can comprise following processes in the mechanical component method for quality control of any in above-mentioned second to the 4th structure.Promptly comprise: in each operation, in the IC tag that the manufacture process of preparing to be used for the element lot number is used, the recording process of the regulation manufacturing information of forging process, heat treatment step and grinding process bought in record from the material of the said elements of above-mentioned mechanical component; This reads part or all recording process of information to read in this recorded information and the IC tag on being installed in above-mentioned mechanical component record.As being recorded in above-mentioned manufacture process, contain the processing conditions information of at least one operation in forging process, heat treatment step and the grinding process and at least one of material information with the manufacturing information in the IC tag.
As mentioned above, in the manufacture process of each element, if the manufacturing information of forging process, heat treatment step and grinding process bought in the IC tag record that each operation is all used in the manufacture process of preparing to be used for the element lot number from material, compare situation about being recorded on the hand-written invoice, then can write down more detailed information, perhaps different with situation about being input to the computing machine from terminal, because of the correct position of input information as IC tag, so identification that can be visual, thereby make input operation become clearer and more definite, and can not produce mistake.In addition, with many each operation of buying grinding process from the material of element and each full information all be recorded in the database different owing in advance recorded information is remained in the IC tag, thus the burden of database just alleviate, thereby be easy to manage.Therefore, just can manage detailed information with comparalive ease.Be ready for use on the IC tag of said elements lot number, in each operation, divide in batches when changing, prepare in batches according to each that changes.
When making, element also can in database, write down manufacturing information.Promptly, in the present invention, in any mechanical component method for quality control in above-mentioned second to the 4th structure, can also comprise: the recording process of the regulation manufacturing information of forging process, heat treatment step and grinding process and inspection bought in the element lot number during related the manufacturing in the management database or the identiflication number of discrete component and record from the material of the said elements of above-mentioned mechanical component; With the recording process that these recorded informations all is recorded in the IC tag that is installed on the above-mentioned mechanical component.
For the manufacturing information management of element manufacture process, as adopting each batch to prepare manufacture process can adopt following the 5th, the 6th structure with the management method of IC tag method.
Mechanical component method for quality control in the present invention's the 5th structure is a kind of mechanical component method for quality control of single detection.The method for quality control of these mechanical component is so a kind of methods, promptly to carrying out quality management by multiple via buy the mechanical component that element that forging process, heat treatment step and grinding process make forms from material.1.~4. above-mentioned each element comprises each following process, and the mechanical component of being made up of each element adopt following processes.
1. when the material of each element is bought, in being ready for use on the IC tag of batches of materials, the record respective material material charge number in batches and the recording process of the relevant information of materials purchased.
2. in above-mentioned forging process, the IC tag of above-mentioned material batch or the IC tag of taking over recorded information in the IC tag of this batches of materials be ready for use on forge batch, and forging lot number that record is corresponding in these IC tag in forging in batches and the recording process of acquired information in forging process.
3. in above-mentioned heat treatment step, the IC tag of forging batch or the IC tag of taking over recorded information in the IC tag of this forgings batch are ready for use on thermal treatment in batches, and in these IC tag the thermal treatment lot number in the corresponding thermal treatment batch of record and in heat treatment step the recording process of acquired information.
4. in the detection operation behind above-mentioned grinding process, with the IC tag of thermal treatment batch or the IC tag of taking over recorded information in the IC tag of this thermal treatment batch is ready for use on each element or as the every group of provided as one homogeneous element that detects unit, and in these IC tag the corresponding grinding lot number of record and in detecting operation the recording process of acquired information.
From before assembling to the assembling back, IC tag is installed on each mechanical component that above-mentioned each element forms.Be installed in the IC tag on the mechanical component, writing down above-mentioned mechanical component were numbered and were used in the specific manufacturing of single mechanical component after above-mentioned detection operation at least one manufacturing numbering of the recorded information of each element in IC tag.In database,, writing down recorded information and mechanical component the detection information finish after of each element in IC tag that after above-mentioned detection operation, is used for above-mentioned mechanical component corresponding to above-mentioned manufacturing numbering.
And, above-mentioned material is bought, each operation in forging process, heat treatment step and the grinding process, finish and roughly be divided into each segmentation for buying element from material, above-mentioned each operation can be made up of a plurality of operations, and then also can comprise and not correspond to the operation of above-mentioned operation title.For example, when also thermal treatment was cut in the laggard driving of forging, the turning operation just was included in the above-mentioned forging process.In addition, in 2. above-mentioned~4. each operations such as forging process, heat treatment step and grinding process, in the recording process of acquired information, also can comprise and write down the processing conditions information of these forging process, heat treatment step and grinding process.
According to this method for quality control, the historical information that detects content after buying mechanical component and finish from the material of each element all is stored in the database, owing to make in the IC tag of number record on being installed on mechanical component, so by with database in manufacturing numbering check, just can with mechanical component with the above-mentioned historical information of relation management correspondingly.Because in each operation, the information that produces in each operation of each element all is recorded in the IC tag that is ready for use on operation batch, so just can manage detailed historical information together with lot number.
Therefore when producing substandard products, just can change, specify scope that substandard products sneak into, the improvement in future etc. at an easy rate, and at an easy rate life of product be diagnosed and before mechanical fault, changed.Because all being recorded in, the information of above-mentioned each operation is ready for use in each operation IC tag in batches, so compare situation about being recorded on the hand-written invoice, just can write down more detailed information, perhaps different with situation about being input to the computing machine from terminal, because of the correct position of input information as IC tag, so identification that can be visual, thus make input operation become clearer and more definite, and can not produce mistake.In addition, all be recorded in the computing machine different with many each operation of buying grinding process from the material of element and each full information, because these recorded informations remain in the IC tag in production process, thus the burden of computing machine just alleviate, thereby be easy to management.Therefore, just can manage detailed information with comparalive ease.In addition, because in the IC tag of manufacturing number record on being installed on mechanical component of mechanical component, so the various uses after this IC tag can be used for dispatching from the factory management, sales management, customer account management and maintenance management etc. are made.
Mechanical component method for quality control in the present invention's the 6th structure is a kind of mechanical component method for quality control of batch detection.The method for quality control of these mechanical component is to carrying out quality management by multiple via buy the mechanical component that element that forging process, heat treatment step and grinding process make forms from material.1.~3. above-mentioned each element comprises each following process, and 4. ', the mechanical component of being made up of each element adopt following processes.1. above-mentioned~3. the mechanical component method for quality control of process and above-mentioned the 5th structure is identical, illustrate once more here.
1. when the material of each element is bought, in being ready for use on the IC tag of batches of materials, the record respective material material charge number in batches and the recording process of the relevant information of materials purchased.
2. in above-mentioned forging process, with the IC tag of above-mentioned material batch or take in the IC tag of this batches of materials the IC tag of recorded information and be ready for use on and forge in batches, and forging lot number that record is corresponding in these IC tag in forging in batches and the recording process of acquired information in forging process.
3. in above-mentioned heat treatment step, the IC tag of forging batch or the IC tag of taking over recorded information in this forgings IC tag in batches are ready for use on thermal treatment batch, and in these IC tag the thermal treatment lot number in the corresponding thermal treatment batch of record and in heat treatment step the recording process of acquired information.
4. ' in the detection operation behind above-mentioned grinding process, the IC tag of thermal treatment batch or the IC tag of taking over recorded information in the IC tag of this thermal treatment batch are ready for use on grinding in batches, and in these IC tag the corresponding grinding lot number of record and in detecting operation the recording process of acquired information.
From before assembling to the assembling back, IC tag is installed on each mechanical component that above-mentioned each element forms.Be installed in the IC tag on these mechanical component, writing down at least one manufacturing numbering of the recorded information of each element in IC tag of making numbering and after above-mentioned detection operation, being used for above-mentioned mechanical component.In database,, writing down recorded information and mechanical component the detection information finish after of each element in IC tag that after above-mentioned detection operation, is used for above-mentioned mechanical component corresponding to above-mentioned manufacturing numbering.
And, 2. above-mentioned~4. ' each operations such as forging process, heat treatment step and grinding process in the recording process of acquired information, also can comprise and write down the processing conditions information of these forging process, heat treatment step and grinding process.
During according to this method for quality control, the management to mechanical component are made batch needs not to be management correspondingly, and for other item, can obtain illustrated various effects, the effect of the above-mentioned first mechanical component method for quality control.And by checking from being installed in the lot number and the database that obtain in the IC tag on the mechanical component.
In the present invention, be ready for use in batches IC tag of above-mentioned material, be ready for use on IC tag of forging batch and the IC tag that is ready for use on heat treatment step also can be installed in respectively a plurality ofly be incorporated with in the same material container of material in batches, a plurality of be incorporated with in the identical container that forges element in batches and a plurality of container that is incorporated with identical thermal treatment element in batches in.
IC tag can be directly installed in the container, also can be installed on the label that is fixed on the container and can visually identifies.IC tag can also be installed to such an extent that can freely remove from container.
By IC tag is installed on the container, is ready for use on each IC tag in batches and often just can moves together, just operation easily of IC tag like this with element.In addition, can also be by the carrying path of element to the IC tag recorded information.
In the present invention, above-mentioned mechanical component comprise from material buys element and other elements of making via forging process, heat treatment step and grinding process, and the relevant information of these other elements can be recorded in the above-mentioned database corresponding to making numbering or lot number in mechanical component assembling back.Just can after finishing, mechanical component know the relevant information of other elements thus.
Above-mentioned mechanical component also can be to be bought the element of making via forging process, heat treatment step and grinding process from material and assembled by multiple, for example are rolling bearing, homokinetic joint or other shaft couplings, leading screw etc.
During as rolling bearing, buying the element of making via forging process, heat treatment step and grinding process from above-mentioned material is inner ring, outer ring and rolling body.And there are not other elements via these operations is retainer and seal etc.
In when assembling, above-mentioned mechanical component can filling railway grease, in the IC tag of this moment on being installed on mechanical component, and the assembling date of preferably writing down these mechanical component.The mechanical component that railway grease in filling can be rolling bearing, homokinetic joint or other shaft couplings, leading screw etc.
Because railway grease time one length will go bad, so, just can manage at an easy rate if understand the assembling date.
In the present invention, also in the IC tag that can on above-mentioned mechanical component, install, writing down the information such as address place of these mechanical component from the client's delivery of cargo of dispatching from the factory.Thus just can be at an easy rate to dispatch from the factory, sale, client and maintenance manage.
The abnormality detection system of the band IC tag sensor bearing in the present invention's the 7th structure, to be embedded into rolling bearing in the plant equipment as band IC tag sensor bearing, this bearing comprises IC tag, temperature sensor, power circuit, this power circuit be built in the IC tag or and the IC tag branch be arranged, and accept energising non-contactly from the bearing outside and drive the said temperature sensor.Said detecting system also is being provided with the label receiver, powers non-contactly with relative above-mentioned power circuit in order to the corresponding information that reads in the above-mentioned IC tag.
According to this structure, above-mentioned label is moved termly or at any time with receiver, and near bearing.At this moment, the power circuit power supply to above-mentioned bearing by this driven by power temperature sensor, only makes temperature sensor turn round at any time, thereby carries out temperature measuring.Whether detect bearing by this temperature measuring result unusual.The temperature measuring result can send to the label receiver, perhaps also can only send when reaching certain condition.Can sign by a station symbol and a plurality of band IC tag sensor bearings be carried out such operation with receiver.
Therefore, as existing customary the detection, on each bearing unit except temperature sensor, not dispensing device and the power supply of driving at ordinary times, IC tag and just passable to the power circuit of temperature sensor transmission power supply only is being set, nor is needing to be provided with receiver corresponding to each bearing unit.Therefore, space and that cost is set is seldom just passable is set.For example can determine to monitor to be spaced apart once-a-day, or every two hours once, the also supervision that can be interrupted, thus a plurality of bearings can be monitored, so can the bearing of measuring be responded.In addition,, before producing unusually, change, just can avoid the fault of plant equipment self, thereby can not injure self just finishing of plant equipment according to the temperature measuring result.During periodic maintenance after this external plant equipment stops, can change the bearing of ill symptoms, so be easy to carry out necessary stock to changing with bearing or bearing unit etc.
In the present invention, except the said temperature sensor, above-mentioned band IC tag sensor bearing also has vibration transducer, and above-mentioned power circuit also can drive above-mentioned vibration transducer.
The life-span of bearing can be judged according to vibration.Except temperature information, obtain vibration information and can judge more accurately whether bearing is unusual.
In the above-mentioned IC tag, also can store the identifying information of the rolling bearing that this IC tag is set.Above-mentioned identifying information is goods numbering or lot number etc.When the identifying information of common understanding bearing and temperature measuring information, can more easily carry out life-span judgement and management by supervisory computer.In addition, also can in above-mentioned IC tag, store the positional information that is provided with of the relative plant equipment of bearing.
Above-mentioned band IC tag sensor bearing in the above-mentioned plant equipment also can be that a plurality of arrangements form.When a plurality of bearings are arranged, adopt the abnormality detection system of band IC tag sensor bearing among the present invention just very effective.
At this moment, can also be provided with the terminal mobile device, arrange setting along above-mentioned band IC tag sensor bearing movably, can read and power to above-mentioned label reading terminals.When such terminal mobile device is set, the supervision that the label reading terminals is moved termly and a plurality of bearings are interrupted.
Above-mentioned plant equipment can be conveying circuits such as belt conveyor or roller path.At this moment, above-mentioned band IC tag sensor bearing can be used as the bearing that is supporting with backing roll or conveying roller.
Because this conveying circuit has adopted a plurality of bearings, thus by means of the bearing operation state in the abnormality detection system that adopts band IC tag sensor bearing among the present invention, carry out abnormality detection simply, can be more effective.
Especially, above-mentioned plant equipment is the belt conveyor that boiler is carried coal in the fuel-burning power plant, above-mentioned band IC tag sensor bearing is embedded in the roller that is supporting band, because the bearing number as this roller of supporting is very many, and can not stop conveyor, so just can be brought into play effect of the present invention effectively.And, according to same reason, adopt the elevator of above-mentioned band IC tag sensor bearing, can bring into play effect of the present invention effectively too.
In addition, plant equipment among the present invention in the abnormality detection system of band IC tag sensor bearing is a railway locomotive, above-mentioned band IC tag sensor bearing is the wheel support bearing, on the path that above-mentioned railway locomotive travels, can also be provided with above-mentioned label reading terminals, so that can when above-mentioned railway locomotive travels, read and power.
During for railway locomotive, owing to adopted a plurality of bearings and can read the temperature of these bearings by the label reading terminals that is arranged on the lane, so just can measure the temperature in travelling.Therefore, when vehicle parking, regularly detect, can judge more properly whether bearing is unusual.
The method for detecting abnormality of the band IC tag sensor bearing in the present invention's the 8th structure is a kind of like this method, promptly to be embedded into rolling bearing in the plant equipment as band IC tag sensor bearing, and utilize the label reading terminals that can above-mentioned relatively IC tag reads canned data and can above-mentioned relatively power circuit carry out non-contact power to drive the said temperature sensor termly or at any time, and read the canned data of IC tag, above-mentioned band IC tag sensor bearing comprises IC tag, temperature sensor, power circuit, this power circuit be built in the above-mentioned IC tag or and the IC tag branch be arranged, and accept electric energy non-contactly from the bearing outside and drive the said temperature sensor.
Whether according to this method, identical with abnormality detection system of the present invention is, can produce unusually a plurality of bearings simply in the bearing operation state and detect, and it is unusual to prevent to produce unknown bearing.Thereby be a kind of simple and cheap detection method.
Band IC tag sensor bearing in the present invention's the 9th structure, rolling bearing is provided with IC tag, temperature sensor and power circuit, this power circuit be built in the IC tag or and the IC tag branch be arranged, and accept electric energy non-contactly from the bearing outside and drive the said temperature sensor.
By the bearing of this structure, just can use above-mentioned abnormality detection system or method for detecting abnormality.
In band IC tag sensor bearing, above-mentioned IC tag, temperature sensor and power circuit can be fixed in the rolling ring of rolling bearing.When being fixed in the rolling ring, can relatively firmly fix.
In addition, above-mentioned IC tag, temperature sensor and power circuit also can be fixed in the seal of rolling bearing, perhaps can be fixed in the retainer, perhaps can also be embedded in the kollag that is arranged in the rolling bearing.
Because the manufacturing process of rolling ring is miscellaneous and requirement of strength is high again, so when being embedded into above-mentioned IC tag and temperature sensor etc., preferably do not increase operation, if at above-mentioned easy element is fixedly IC tag or temperature sensor on the seal or on retainer, then can more easily carry out fitting operation.In addition, when being embedded in the kollag, to fixedly being easy to of IC tag.And when on seal, retainer or kollag, fixing above-mentioned IC tag or temperature sensor, other bearing arrangement spare and general bearing and parts of bearings that elements such as IC tag are not installed have been considered universalization, and manufacturing process is identical and processing characteristics is more outstanding.
Description of drawings
Fig. 1 is the sectional view of deep-groove bearing in the first embodiment of the invention.
Fig. 2 A is the sectional view of angular contact ball bearing in the second embodiment of the invention.
Fig. 2 B is the sectional view of the variant embodiment of angular contact ball bearing in the second embodiment of the invention.
Fig. 3 is the sectional view of taper roll bearing in the third embodiment of the invention.
Fig. 4 shows the sketch of IC tag structure.
Fig. 5 is the synoptic diagram of mechanical component method for quality control among the present invention the 4th, the 5th embodiment.
Fig. 6 is the management synoptic diagram of element in the above-mentioned mechanical component method for quality control.
Fig. 7 is the management synoptic diagram of the additive method of element in the above-mentioned mechanical component method for quality control.
Fig. 8 illustrates the synoptic diagram that recorded content changes in each IC tag.
Fig. 9 is the conceptual schematic view of IC tag record form in the component manufacturing process.
Figure 10 illustrates the synoptic diagram that concerns between database and the IC tag.
Figure 11 is the synoptic diagram of mechanical component package assembly.
Figure 12 illustrates the synoptic diagram that concerns between IC tag and the label reader/register.
Figure 13 is the circuit diagram of IC tag.
Figure 14 shows the container of element and write the conceptual schematic view of example in IC tag.
Figure 15 is fragmentary cross-sectional view and the part zoomed-in view thereof that IC tag is installed in state on the mechanical component.
Figure 16 shows the abnormality detection system concept structure block diagram of band IC tag sensor bearing in the sixth embodiment of the invention.
Figure 17 shows the block diagram that above-mentioned abnormality detection system centre bearer is installed the circuit structure example of electron device and label read-write terminal.
Figure 18 is the block diagram of Bearing Installation electron device variant embodiment.
Figure 19 is the block diagram of another variant embodiment of Bearing Installation electron device.
Figure 20 is the block diagram of the another variant embodiment of Bearing Installation electron device.
Figure 21 is the side view that a conduct is suitable for the conveying circuit example of plant equipment among the present invention.
Figure 22 is the side view of a conveyor in the above-mentioned conveying circuit.
Figure 23 is the transverse cross-sectional view of above-mentioned conveyor.
Figure 24 is the sectional view as the bearing unit of above-mentioned conveyor central roll.
Figure 25 is the sectional view as the bearing unit variant embodiment of above-mentioned conveyor central roll.
Figure 26 shows a side view that makes the terminal mobile device example that the label read-write terminal moves.
Figure 27 is as the local main pseudosection that is suitable for the railway locomotive of plant equipment among the present invention.
Figure 28 shows the part sectioned view of the embodiment of a band IC tag sensor bearing.
Figure 29 A shows the part sectioned view of the embodiment of another band IC tag sensor bearing.
Figure 29 B shows the part sectioned view of the embodiment of another band IC tag sensor bearing.
Figure 30 shows the part sectioned view of the embodiment of another band IC tag sensor bearing.
Figure 31 is the partial front elevation view of above-mentioned band IC tag sensor bearing.
Figure 32 is along the sectional view of A1-A1 line among Figure 31.
Figure 33 is the partial front elevation view of another band IC tag sensor bearing embodiment.
Figure 34 is along the sectional view of A2-A2 line among Figure 33.
Figure 35 shows the part sectioned view of another band IC tag sensor bearing embodiment.
Figure 36 is the partial front elevation view of above-mentioned band IC tag sensor bearing.
Figure 37 is along the sectional view of A3-A3 line among Figure 36.
Figure 38 is the partial front elevation view of another band IC tag sensor bearing embodiment.
Figure 39 is along the sectional view of A4-A4 line among Figure 38.
Figure 40 is the variation block diagram in the IC tag theory structure example.
Figure 41 is the block diagram of distortion example in the theory structure example of IC tag and label read-write terminal.
Embodiment
Below, in the time of with reference to the accompanying drawings, the preferred embodiments of the present invention are described.
Fig. 1 shows the first embodiment of the present invention, promptly shows the sectional view as the deep-groove bearing of a mechanical component example.Be the main composition unit with inner ring 102, outer ring 104, a plurality of ball (rolling body) 106, retainer 108 in this bearing.Inner ring 102 has raceway 102a on outer peripheral face.Outer ring 104 has raceway 104a on inner peripheral surface.Ball 106 can freely roll between the raceway 102a of inner ring 102 and the raceway 104a of outer ring 104.Ball 106 is kept with the interval of regulation in a circumferential direction by retainer 108.In this embodiment, IC tag 110 is embedded in the end face 104b of outer ring 104.
IC tag 110 is as built-in part, and hope is the part that can not be applied with load.In addition, be not only the bearing monomer, monitoring when being embedded into the state that uses on the assigned position at (monitor), the antenna of IC tag is wanted and can be received electric wave from the outside.
When IC tag was embedded in the metal mechanical component, if aerial coil is close to metal, the electric wave that signals towards wire coil will produce vortex current on sheet metal, be subjected to the influence of this electric current, and label probably just can not start.Therefore, behind the IC chip and aerial coil covering resin of formation IC tag, be embedded in the metal parts again.
Fig. 2 A shows the second embodiment of the present invention, promptly shows the sectional view as the angular contact ball bearing of a mechanical component example.Be the main composition unit with inner ring 112, outer ring 114, a plurality of ball 116, retainer 118 in this bearing.Inner ring 112 has raceway 112a on outer peripheral face.Outer ring 114 has raceway 114a on inner peripheral surface.Ball 116 can freely roll between the raceway 112a of inner ring 112 and the raceway 114a of outer ring 114.Ball 116 is kept with the interval of regulation in a circumferential direction by retainer 118.In this embodiment, IC tag 110 is embedded in the end face 114b of outer ring 114.Fig. 2 B shows the interior situation of outer peripheral face that IC tag 110 is embedded in inner ring 112.
Fig. 3 shows the third embodiment of the present invention, promptly shows the sectional view as the taper roll bearing of a mechanical component example.Be the main composition unit with inner ring 122, outer ring 124, a plurality of taper roller 126, retainer 128 in this bearing.Inner ring 122 has raceway 122a on outer peripheral face.Outer ring 124 has raceway 124a on inner peripheral surface.Taper roller 126 can freely roll between the raceway 122a of inner ring 122 and the raceway 124a of outer ring 124.Taper roller 126 is kept with the interval of regulation in a circumferential direction by retainer 128.In this embodiment, IC tag 110 is embedded in the end face 124b of outer ring 124.
According to above-mentioned each embodiment, owing on above-mentioned mechanical component, writing down the IC tag of characteristic information, this IC tag is dispatched from the factory, is used up to discarded from these mechanical component and all can keep state fixed thereon, so, just can construct management such as stock control, the management of dispatching from the factory, sales management, maintenance management or Customer management according to the information that is recorded on the IC tag.For example, writing down this part be embedded in the machinery the year month, just can judge whether will change according to institute's elapsed time.
In addition, manufacturer for these mechanical component, can be by means of on IC tag, writing down dash number, material, manufacturing numbering, make the date, making address, the detection list of results of part, filling railway grease title, information such as sealing kind are carried out management such as process management, stock control and sales management.
For example, during part that the replacing that produces because of part periodic replacement or because of defective, batch replacement are made certain period, needn't specifically find out the machinery that corresponding part is housed, also can utilize the IC tag that is installed in the part to distinguish the object part, just can be by minimum work with part exchanging.
And then the validation of information true and false according to being recorded on the IC tag just can be used in the circulation sale that prevents Counterfeit Item and fake and poor products.Sell the title that the shop just can clear and definite manufacturing company when buying part such as bearing, in case Counterfeit Item.
Below, the following fourth embodiment of the present invention is described together.Fig. 5 shows mechanical component 1 from being fabricated onto each discarded stage and the quality management process that utilizes IC tag 9 in these stages.The method for quality control of these mechanical component is a kind of IC tag 9 of installing in mechanical component 1, on this IC tag 9, writing down from the material of mechanical component 1 and buying until the manufacturing information of regulations such as forging process, heat treatment step, grinding process and detection, and the method for utilizing these recorded informations of reading from IC tag 9 to follow the tracks of as the quality management of associated mechanical part 1.IC tag 9 can write down and read information non-contactly.Mechanical component 1 as management object are constituted by multiple element 2,2A, and one among these elements 2, the 2A is rolling body.Rolling bearing, constant speed ratio coupling or other shaft couplings and leading screw etc. all can be used as this mechanical component.
Comprise the method for quality control of this mechanical component the recording process R2 of following IC tag installation process R1, manufacturing information and recorded information read utilizes process R3.
(IC tag installation process R1)
In this process, when the manufacturing of mechanical component 1 or when make finishing, IC tag 9 is installed on the mechanical component 1.At this moment, IC tag 9 assembly mechanical part 1 afterwards can be installed on an element 2, perhaps also can after mechanical component 1 assembling is finished, IC tag 9 be installed on the mechanical component 1.
(the recording process R2 of manufacturing information)
In this process, be installed in the IC tag 9 on the mechanical component 1, to dispatching from the factory or user when picking up goods, writing down the regulation manufacturing information of buying forging process, heat treatment step, grinding process and detection from the material of relevant these mechanical component 1.In the manufacturing information of this record, contain the processing conditions information of at least one operation in forging process, heat treatment step and the grinding process.The material that the material of relevant above-mentioned mechanical component 1 is bought, forging process, heat treatment step and grinding process are exactly each element 2 in the associated mechanical part 1 is bought, forging process, heat treatment step and grinding process.Processing conditions information is pressure and cycle concerning forging process; Concerning heat treatment step, be heat treatment temperature, heat treatment time and heat treatment method etc.; For grinding process, be emery wheel rotational speed, cutting speed and speed of feed etc.Except processing conditions, preferably can write down the manufacturing date of associated mechanical part, at least one information in the points for attention of address, filling railway grease kind, element gap, shelf-life and relevant operation made as above-mentioned manufacturing information.Preferably, also can write down other various testing results.In various testing results, contain each testing result of each element 2 and as testing of finished products.In addition, except these manufacturing informations, preferably write down the identifying information of mechanical component 1.The identifying information of mechanical component 1 can be the single identifying informations such as manufacturing numbering in the single mechanical component 1, also can be other batch identifying information of mechanical component 1 such as lot number.Record to manufacturing information can carry out once, also can separately carry out several times.For example, the assembling of mechanical component 1 finishes the back and when finished product detection, after this record testing result and testing conditions can write down remaining manufacturing information, perhaps also can once write down the manufacturing information that all contains above-mentioned detection information.
(read information utilize process R3)
This process is any time after dispatching from the factory, and reads the recorded information of above-mentioned IC tag 9 and reads the process of at least one above-mentioned processing conditions information of validation of information by this.
As shown in Figure 5, mechanical component 1 are from being accomplished to discarded common flow process, are so-calledly to finish, finished product detection, dispatch from the factory, stock's keeping, be kept at place of business, user's delivery of cargo (bought and mechanical component 1 are assembled on the plant equipment by the client), client's use to the flow process of discarding from mechanical component 1 assembling.If extraordinary part, then the client can be in the directly delivery of cargo of back of dispatching from the factory.
To being recorded in reading and utilizing of information on the IC tag 9, in any stage after dispatching from the factory, as required, read the affirmation that information is carried out necessary information by these.For example in client's operational phase,, read various information such as the material of these mechanical component 1 and performance by being installed in IC tag on the mechanical component 1, thereby determine reason if mechanical component 1 produce fault.At this moment, be not only the material and the testing result of each element 2 in recorded information,, then can more easily determine reason, and can accurately operate if also contain processing conditions information.
As utilizing additional utilization among the process R3 to reading information, the vacant capacity part that is installed in the IC tag 9 on the mechanical component 1 can also be used to the management such as management, stock control, sales management and maintenance management of dispatching from the factory.
Method for quality control according to this mechanical component, any time after dispatching from the factory, utilize process R3 for what read information, can confirm in forging process, heat treatment step and the grinding process processing conditions information of any, even so have rolling body 2A and constitute by a plurality of elements 2 as mechanical component such as rolling bearing 1, strict and need high precision to quality, also can easily judge the reason when producing fault.In addition, this method is not used in other database, because only just can management information by IC tag 9, so confirm the equipment of processing conditions information,, can both carry out reading to processing conditions information regardless of having or not database communication equipment and access rights.
Above-mentioned the 4th embodiment writes down manufacturing information as much as possible in IC tag, carry out method of quality management by these recorded informations, but can also dual-purpose database 10 as the 5th embodiment.
Promptly, as database 10, be associated with the identifying information of mechanical component 1, and storing from the material of mechanical component 1 buy, forging process, heat treatment step be to the regulation manufacturing information of grinding process and detection, prepare to extract above-mentioned memory contents by above-mentioned identifying information.This database 10 and the IC tag 9 that is installed on the mechanical component 1 are carried out quality management.At this moment, above-mentioned each process R1~R3 is carried out following processing again.
(IC tag installation process R1)
This process R1 is identical with above-mentioned the 4th embodiment.
(the recording process R2 of manufacturing information)
In this process, be installed in the IC tag 9 on the mechanical component 1, according to above-mentioned database 10,, writing down, and also writing down the manufacturing information of mechanical component 1 from identifying informations such as the manufacturing numbering of relevant these mechanical component 1 or lot numbers to dispatching from the factory or user when picking up goods.The processing conditions information that contains at least one operation in forging process, heat treatment step and the grinding process of each element 2 in the manufacturing information of this record.Because can the above-mentioned database 10 of dual-purpose, so the manufacturing information of record also can only be to be convenient to the information that directly reads from IC tag 9 in IC tag 9.For example, preferably in IC tag 9, writing down the manufacturing informations such as points for attention of manufacturing date, manufacturing address, filling railway grease kind, element gap, shelf-life and the relevant operation of associated mechanical part 1.
(read information utilize process R3)
In this process, any time after dispatching from the factory, read the recorded information in the IC tag 9, and read information or check mutually with above-mentioned database 10 and the information that obtains by this by the identifying information that will read, to materials purchased, manufacturing process, processing conditions information and detect in the achievement etc. any confirm.Also can carry out other utilization to the information of record in IC tag and the database 10.
In this management method, the information by the back any time of dispatching from the factory reads and utilizes process R1, just can confirm any processing conditions information such as forging process, heat treatment step, grinding process.Therefore, though as these class mechanical component 1 such as rolling bearing have rolling body and by a plurality of elements 2 constitute, quality requirements strictness and precision prescribed be high, also can easily judge the reason when producing fault.In addition, be installed in the IC tag 9 on the mechanical component 1 and writing down identifying information, owing to write down various information, so, also can from database 10, extract bulk information without the limited memory capacity of IC tag 9 corresponding to above-mentioned identifying information in the database 10.In addition, remaining memory capacity the pick up goods management of various history such as back of back or client that can also be used to dispatch from the factory in the IC tag 9.
To describe this management method and database 10 together in detail according to Fig. 6 and accompanying drawing subsequently below.
In above-mentioned each embodiment, to each manufacturing information by manufacturing information recording process R2 record, all write down during fabrication in the management database 14, but also can be recorded in the IC tag 9 of mechanical component 1, the IC tag 9 that is installed in addition in the mechanical component 1 also can be used the employed IC tag 4 of other manufacture processes.
For the method that writes down in the management database 14 during fabrication, it comprises following two processes: the one, and related the lot number or the discrete component identiflication number of the element 2 in the management database 14 when being recorded in above-mentioned manufacturing, and writing down the process of buying the regulation manufacturing information of forging process, heat treatment step, grinding process and detection from the material of the element 2 of mechanical component 1; Another is the process of these recorded informations of record in the IC tag in being installed on mechanical component.And management database 14 can be arranged on one or more computing machine (not shown) in the computer network during above-mentioned manufacturing.
Be described in detail the method for utilizing manufacture process to use IC tag 4 together below in conjunction with Fig. 6 and accompanying drawing subsequently, schematically illustrate below.For this method, it comprises following two processes: the one, in each operation, be used to distinguish element 2 batch the manufacture process element 2 that writing down mechanical component 1 in IC tag buy the process that information is made in forging process, heat treatment step, grinding process and the customization of detection isotactic from material; Another is to read these recorded informations and part or all is recorded in process in the IC tag that is installed in the mechanical component 1 with these read information.Manufacture process can include the processing conditions information of at least one operation in forging process, heat treatment step and the grinding process with the manufacturing information of record in the IC tag 4.
Manufacture process is with mechanical component 1 situation of utilizing method to be divided into to resemble the single like this detection of extraordinary part of IC tag 4 and resemble general part etc. like this by the mechanical component situation of batch detection.Fig. 6 shows the situation of single detection piece (extraordinary part).Fig. 7 shows the situation of batch detection part (general part).For single detection piece (extraordinary part) and batch detection piece (general part), because the detection after the detection behind the grinding process and the assembling is except single detection is different with batch detection, other are all identical, so single detection piece (extraordinary part) at first is described, and for batch detection part (general part), just explanation and the different place of single detection piece (extraordinary part).
Mechanical component 1 as management object in this method for quality control are made up of multiple element 2 (1.~3.).These elements 2 (1.~3.) are bought S1, forging process S2, heat treatment step S3 and grinding process S4 by material and are made.As these corresponding mechanical component 1 can be rolling bearing, constant speed ratio coupling or other shaft couplings and leading screw etc.As shown in figure 15, said elements 2 (1.~3.) is mechanical component 1 inner ring 51, outer ring 52 and the rolling bodys 53 during for rolling bearing.Mechanical component 1 also can comprise and are different from other elements 3 of being bought the element 2 that S1, forging process S2, heat treatment step S3 and grinding process S4 make by above-mentioned material.When mechanical component 1 were rolling bearing, retainer 54 (Figure 15) and seal 55 were as above-mentioned other elements 3.
Buying S1 from above-mentioned material is exactly roughly to distinguish from material to buy each segmentation when finishing element to each operation forging process S2, heat treatment step S3 and the grinding process S4, above-mentioned each operation is made of a plurality of operations, or also can comprise and not correspond to the operation of above-mentioned operation title.The name of each operation S1~S4 is called the processing title of representing these segmentation operations.
For above-mentioned each element 2 (1.~3.), 1.~4. this management method comprises each following process, and the mechanical component 1 for being made up of each element 2 then adopt process described later.And the batch of each operation separates in the downstream of manufacturing process, and can't combine.
Management process when 1., material is bought (S1)
When the material of each element 2 is bought, the material charge number in the material batch 5 that record is corresponding on the IC tag 4 that is ready for use on batches of materials 5 and the information of relevant materials purchased.
2., the management process of forging process (S2)
Material in batches 5 IC tag 4 or taking over this material in batches in 5 the IC tag 4 IC tag 4 of recorded information be ready for use on and forge batches 6, in these IC tag 4, writing down the corresponding information that obtains in 6 relevant forging lot number and the forging process of forging in batches.
3., the management process of heat treatment step (S3)
The IC tag 4 of forging batches 6 IC tag 4 or taking over recorded information in the IC tag 4 of this forgings batches 6 is ready for use on thermal treatment batches 7, is writing down the information that obtains in the relevant thermal treatment lot number of thermal treatment batch 7 of correspondence and the heat treatment step in these IC tag 4.
4., the management process when grinding process (S4) and detection operation thereafter
The IC tag 4 of thermal treatment batches 7 or the IC tag 4 of taking over recorded information in the IC tag 4 of this thermal treatment batches 7 are ready for use on grinding in batches 8, are writing down corresponding grinding 8 relevant processing conditions information in batches in these IC tag 4.In addition, the IC tag 4 of grinding batches 8 or the IC tag 4 of taking over recorded information in the IC tag 4 of this grinding batches 8 are ready for use on each element 2 or as the every group of provided as one homogeneous element 2 that detects unit, are writing down corresponding grinding lot number and detect the information that obtains in the operation in these IC tag 4.
On each mechanical component 1 of forming by above-mentioned each element 2 (1.~3.), from before assembling after the assembling during in the IC tag 9 that is used to finish back use is installed.Be installed at least one manufacturing information that is writing down recorded information in the IC tag of after above-mentioned detection operation, using in each element 2 (1.~3.) that uses on manufacturing label specific on the single mechanical component 1 and the above-mentioned mechanical component 14 in the IC tag 9 on these mechanical component 1.In database 10,, writing down recorded information in the IC tag 4 after above-mentioned detection operation of each element 2 (1.~3.) that is used in the above-mentioned mechanical component 1 and the mechanical component 1 detection information after finishing corresponding to above-mentioned manufacturing information.
The IC tag 4 that is used in above-mentioned each operation (S1)~(S4) can be identical at each in-process also, also can use other IC tag 4 according to operation, the recorded information of IC tag in the operation before transcribing.Separately during the batch in the operation of downstream, the recorded information before can preparing new IC tag 4 and transcribing in the operation perhaps also can prepared IC tag 4, be used in advance batch being divided into several, and in each operation additional record in all identical IC tag 4.
As shown in Figure 8, for each operation (S1)~(S4), the information that is recorded in each lot number in the IC tag 4 and each operation all can be appended in each operation.
In each operation, IC tag 4 can be installed in the transportation that element 2 is housed and use in the container 11.Container 11 can be basket, case or pallet etc.At this moment, IC tag 4 also can be directly installed on the container 11, perhaps as shown in figure 14, also can be fixed on the visible labels 12 of the identification usefulness that is installed on the container 11.IC tag 4 can be installed on the container 11 with freely dismantling.IC tag 4 can move with element 2 together by being installed on the container 11, making this IC tag 4 that is ready for use on each batch in advance, thereby IC tag 4 can easily be handled.In addition, utilize the conveying circuits such as conveyor 13 of element 2, also can carry out record the information of IC tag.
Describe above-mentioned each management process below in detail.
Management process when 1., material is bought (S1)
Material can be to buy with forms such as bloom, steel plate, steel pipe, steel wires.The material of buying can carry out various quality testings by the material batch unit.In this management process, the materials purchased information in the IC tag 4 of being recorded in is divided into the source information and the quality information of material.Source information is the Business Name of initial sale and the factory location of the said firm etc.Quality information is for organizing information such as hardness, nonmetal medium.For quality information, the material tests result who carries out after can recording materials are bought in IC tag, but can write down the information that obtains by initial sale, also can two kinds information record all.In this process, method for recording information can be by buying the information that supervisory computer (not shown) etc. obtains by terminal record in IC tag 4.
2., the management process of forging process (S2)
Forging process (S2) is divided into various forms according to the kind of mechanical component 1 and the kind of element 2 thereof.The operation of each element 2 when Figure 11 shows mechanical component 1 for rolling bearing.For element 2, in forging process (S2), comprise these inner rings and outer ring are formed the forging of general shape and the operation of these forge pieces being carried out turning as inner ring and outer ring.For element 2, in forging process (S2), comprise die forging, scratch brushing and pre-grinding operation as rolling bodys such as steel balls.
The information of record can be 1 information of record in the whole forging process (S2) in the IC tag 4 of forging process (S2), also can be the information of each operation in the forging process (S2).For example, when element 2 is the inner ring of rolling bearing or outer ring, as shown in figure 11, forge and turning process in, in IC tag 4, write down information such as the width dimensions that records after the turning, internal diameter size, groove size, chamfer dimesion.When element 2 was rolling body, in the process of each operation, information such as the size after the record mould is forged, distortion, outward appearance after scratch brushing and pre-grinding, were measured information such as record size, sphericity, outward appearance respectively in processing Figure 11.In addition, can also write down processing conditions information.
In this process in IC tag 4 method for recording information can by means of the process management of each operation in these forging process (S2) with or management database 14 when detecting the manufacturing that management uses etc., implemented by terminal 15.By the necessary information of the manual input of operator, can be by means of input medias such as keyboard 16 as shown in Figure 9, management database 14 during by manufacturing is perhaps directly from terminal 15 records.
Forge in batches 6 than the material of preorder operation in batches 5 more for a long time, prepare new IC tag 4, utilizes the reproducing unit 17 of this IC tag, recorded information on the IC tag 4 of transcription material batch 5, transcribe IC tag 4 just, the information of record forging process to having taken over information by this.In each operation below, when number increases in batches,, transcribe on new IC tag 4 with above-mentioned identical.
3., the management process of heat treatment step (S3)
After thermal treatment, detect.When element 2 is the inner ring of rolling bearing and outer ring, hardness, distortion, tissue etc. are detected.Element 2 is checked hardness tissue etc. during for the liquid of rolling bearing.Write down the information of these testing results as heat treatment step.Also can write down other information such as heat-treat condition.
4., grinding process (S4) and subsequent the management process when detecting operation
Grinding process (S4) is divided into various forms according to the kind of mechanical component 1 and the kind of element 2 thereof.When element 2 was the inner ring of rolling bearing or outer ring, grinding process (S4) can carry out processing such as width grinding, external diameter grinding, groove grinding, internal diameter grinding, groove superfinishing as shown in figure 11.When element 2 is the rolling body of rolling bearing, can roughly grind cut, processing such as middle grinding, fine ginding and polishing.In these operations, detect the finished product of each operation.The information that is recorded on the IC tag 4 is the processing conditions information of above-mentioned each operation in the grinding process (S4).These processing conditions information can be emery wheel kind and process velocity etc.After grinding process finishes, detect, with outcome record in IC tag 4.Testing result information can be various sizes, for example size of Internal and external cycle width grinding, width error, outward appearance etc., the outside dimension of outer ring external diameter grinding, circularity, cylindricity, outward appearance etc.For the groove grinding of Internal and external cycle, can be size, circularity, radial missing, axial deviation and the separation etc. of grinding object's position.For the internal diameter grinding of inner ring, can be internal diameter size, circularity etc.For the groove superfinishing of Internal and external cycle, can be size and outward appearance etc.When element 2 is rolling body, can be in the grinding process (S4) corase grind cut and other each operations after size in the testing result and circularity etc., as grinding process (S4) finished product finish promptly that outward appearance, size, ball circularity, the diameter of the testing result of element 2 is poor, hardness, noise and microscopic examination result etc.
For grinding process (S4), be complete batch and detect when extraordinary part, and when detecting for complete batch, 4 preparations of IC tag are used for the number of element 2, in this IC tag 4, writing down information such as the grinding lot number of corresponding element 2 and single testing result.Can add on the grinding lot number that also the identiflication number of discrete component 2 carries out record.When a plurality of elements 2 are used on the mechanical component 1 that resemble rolling body in the rolling bearing, also can be used in element 2 on the mechanical component 1 or one group and be used in element 2 on the mechanical component same position (for example row of each in the multirow bearing) as an element 2 with one group, thereby can only prepare an IC tag 4, write down every group information.
The assembling of mechanical component 1 and management process afterwards thereof.
Each element 2 of Zhi Zaoing is assembled into mechanical component 1 in assembling procedure as mentioned above.Before and after assembling, IC tag 9 is installed on these mechanical component 1.Just, can IC tag 9 be installed, also can finish the back and install in assembling at the independent state of element 2.This in addition installation can be carried out in the inside of mechanical component 1, also can carry out on the surface.Being installed in IC tag 9 in the mechanical component 1, to need mechanical component 1 be a kind of miniaturized component that does not hinder function and operation.IC tag has the such size of not enough 1mm, for example just uses this size herein.The installation embodiment of IC tag 9 when Figure 15 shows mechanical component 1 for rolling bearing.IC tag 9 is embedded in the mounting hole 56 that is provided with on 152 Widths of outer ring, is formed by resin 57 cast.After the grinding process (S4) of outer ring 152 finished, IC tag 9 can be installed in the independent state of outer ring 152.And, IC tag 9 on being installed in outer ring 52, can also be installed on inner ring 51, retainer 54 or the seal 55.
If assembling finishes, then each mechanical component 1 carry out every detection as finished product detection.This detection can be carried out after above-mentioned IC tag 9 is installed, but also can carry out before installation according to installation form.As finished product detection, when mechanical component 1 are rolling bearing, can detect each factors such as outer ring, internal diameter, external diameter, width dimensions, circularity, cylindricity, radial missing, axial deviation, lateral deviation, gap and noise.When being single detection pieces such as extraordinary part, in finished product detection, to all detect mechanical component 1.
As shown in figure 10, in the process of assembly mechanical part 1, the recorded information that constitutes IC tag 4 in each elements 2 of this mechanical component 1 is carried out record corresponding to the numbering of the manufacturing in the database 10.Again, about finishing the check result that product are checked, also corresponding manufacturing numbering is carried out record.Making numbering is the particular number of single mechanical component, for example series number.Comprise not via other elements (for example retainer) of above-mentioned operation 3 o'clock at mechanical component 1, can also in database 10, write down the information of these other elements 3.
As above be installed in this IC tag 9 on the mechanical component 1, writing down at least one above-mentioned manufacturing numbering.In this IC tag 9,, can also write down the recorded information of IC tag 4 in each element 2 and the information such as result of finished product detection except making numbering.Writing down finished product detection in the IC tag 9 on being installed on mechanical component 1 as a result the time, also can in detect operation, testing result be recorded in the IC tag 9, and information transcribed in database 10 by this IC tag 9.In addition, be not only mechanical component 1, also IC tag 9 can be installed on the packing container 1A (Fig. 5) of mechanical component 1, information such as numbering made in record.
Database 10 is installed in the supervisory computer system 19 that is provided with on as shown in figure 10 the computer network 18.In the storage part 10a of this database 10, writing down the above-mentioned recorded information F of relevant each mechanical component 1.Computer network 18 can be Wide Area Networks such as internet or this Wide Area Network with factory in the combining of LAN.Database 10 is made of storage part 10a and relative this storage part 10a, the 10b of data base administration portion that carries out input and output or searching, managing.Database 10 can be used as a quality management database on the principle, is the set of the database that separates on a plurality of physical significances, also can be database and the database of information of sharing other various purposes.For example, database 10 can constitute by being dispersed on the computer network 18 a plurality of computing machines that are provided with, and also can be the database that management database 14 or technical information management database are shared recorded information during with above-mentioned manufacturing.
Database 10 is by network 18, on each information processing apparatus in being connected the mechanical component manufacturing shop, can also be connected on the information processing apparatus 40 of engineering department or warehouse, place of business, user business location and on the portable terminal.
By means of this method for quality control, the historical information that detects after the material of each element 2 is bought mechanical component 1 and finished just can be stored in the managing computer system 10, make numbering owing to writing down in the IC tag 9 on being installed on mechanical component 1, so make numbering, the above-mentioned historical information that just can manage mechanical component correspondingly by checking with supervisory computer system 10.For example, any time after dispatching from the factory, the user of this mechanical component 1 or when carrying out maintenance service, just can know the historical information of mechanical component 1.Because the information that each manufacturing process produced of each element 2 and batch all be recorded in together is ready for use in each operation IC tag 4 in batches, so can manage detailed historical information in the mechanical component 1.Thereby when producing substandard products, just can change, limit scope that substandard products sneak at an easy rate, substandard products are improved, and at an easy rate life of product is diagnosed and easily before mechanical fault, changed.
Because all being recorded in, the information of above-mentioned each operation is ready for use in each operation IC tag 4 in batches, so compare situation about being recorded on the hand-written invoice, just can write down more detailed information, perhaps different with situation about being input to the computing machine from terminal, because the correct position of input information is as IC tag 4, so identification that can be visual, thus make input operation become clearer and more definite, and can not produce mistake.In addition, all be recorded in the computing machine different with many each operation of buying grinding process from the material of element 2 and each full information, because these recorded informations remain in the IC tag 4 in production process, thus the burden of computing machine just alleviate, thereby be easy to management.Therefore, just can manage detailed information with comparalive ease.
In addition, the manufacturing numbering of mechanical component 1 is owing to be recorded in the IC tag 9 that is installed on the mechanical component 1, so can freely utilize storage area remaining in this IC tag 9, use it for the various uses after the management of dispatching from the factory, sales management, customer account management and maintenance management etc. are made.
Promptly as Fig. 5 and aforementioned shown in, after mechanical component 1 are finished, detected in assembling and dispatch from the factory, generally all be to be transported to the warehouse, offer the client from the place of business.When extraordinary part, after dispatching from the factory, also can directly offer the client.For the client, mechanical component 1 are embedded in the equipment use, through the several years until discarded.In each above-mentioned process, number except the manufacturing of reading the IC tag 9 that is installed on the mechanical component 1 and to know and the residue storage area in the IC tag 9 can also be carried out various utilizations the historical information.For example, by user record and read and embed the date, detect the date and change information such as date.
Below, the situation when mechanical component 1 being described for the batch detection part of this class of general part together in conjunction with Fig. 7.For the management of batch detection part, in each element 2 (1.~3.), comprise each following process 1.~3., 4. ', in the mechanical component of forming by each element 21, will adopt process described later.Since the management process of buying heat treatment step from material 1.~3. batch detection piece identical with single detection piece, so just omitted the explanation 1.~3. of these management processes.
Management process when 1., material is bought (S1)
2., the management process of forging process (S2)
3., the management process of heat treatment step (S3)
4. ', grinding process (S4) and subsequent the management process when detecting operation
In grinding process (S4) detection operation afterwards, thermal treatment in batches 7 IC tag 4 or take over this thermal treatment in batches on 7 the IC tag 4 IC tag 4 of recorded information be ready for use on grinding in batches 8, on these IC tag 4, writing down corresponding grinding 8 relevant grinding numbering and detect the information that is obtained in the operation in batches.Batch detection part in grinding process (S4) processing all is identical with single detection piece.In this management process 4. the information of record is grinding 8 testing result information in batches ', and the coherent detection project of element 2 all is identical for batch detection part and single detection piece, is writing down their testing result in the above-mentioned test item.Also can be that test item is different for batch detection part and single detection piece, but, all carry out equally no matter which type of these testing result test items that write down in IC tag 4 are.
The assembling of mechanical component 1 and subsequent management process
On each mechanical component 1 of forming by each element 2, from before assembling after the assembling during in, IC tag 9 is installed.Be installed in writing down in the IC tag 9 on these mechanical component 1 and making lot number and be used at least one the manufacturing lot number of recorded information in the IC tag 4 above-mentioned detection operation after of each element 2 (1.~3.) on the above-mentioned mechanical component 1, corresponding with the above-mentioned manufacturing lot number in the database 10, and writing down the recorded information and the mechanical component 1 that are used for the IC tag 4 after above-mentioned detection operation of each element 2 (1.~3.) on the above-mentioned mechanical component 1 and finishing detection information afterwards.
And the management of batch detection part is identical with the related description content of single detection piece except the item that specifies.
In this management method, manufacturing bulk management as mechanical component 1, must be to manage correspondingly, and for other item, what but obtain be various effects and effect identical when single detection piece situation is described by the above-mentioned first mechanical component method for quality control.Check with supervisory computer 10, just can obtain lot number by the IC tag 9 that is installed on the mechanical component 1.
The IC tag of being used by this method 4,9 is described together below in conjunction with Figure 12.Information to IC tag 4,9 writes down and reads all and undertaken by IC tag reader/writer 20.IC tag reader/writer 20 has the antenna 21 towards IC tag 4,9.IC tag 4,9 can write down and read information non-contactly, and is made of IC chip (integrated circuit (IC) chip) 25 and antenna 26.These IC chips 25 and antenna 26 surround by the resin (not shown) is whole.IC tag can be various forms, shape and size, except plate-like piece or stick-like, also can be that in addition, memory capacity also has nothing in common with each other, and can also select suitable size and size according to mounting object less than the horn shape of 1mm size or spherical etc.Because the IC tag 4 in order to element 2 management is installed in the container 11, so size can be greatly, then preferably size is smaller to be installed in IC tag 9 on the mechanical component 1.Can will utilize the RFID label of radio-frequency (RF) identification (RFID) technology as IC tag 4,9.The IC tag of FRID form can adopt forms such as static combination, electromagnetic combination, electromagnetic induction, microwave and light as transmission mode, but also can adopt this any form wherein, for example adopts the electromagnetic induction form.IC tag can be provided with metal at periphery in addition, thereby when being installed on the mechanical component 1, preferably this IC tag.Figure 13 shows the physical circuit example of IC tag 4,9.This IC tag 4,9 has central processing unit (CPU) 27, storer 28, receives transtation mission circuit 29 and power circuit 30, and power circuit 30 obtains power supply from antenna 26.Storer 28 carries out information stores does not need power supply.
And among above-mentioned each embodiment, the situation when mechanical component 1 mainly are described for rolling bearing, management method of the present invention are applicable to by buy the mechanical component 1 that the multiple element 2 made via heat treatment step, grinding process is assembled from material.
Below, the sixth embodiment of the present invention is described in conjunction with the accompanying drawings together.As shown in figure 16, with in the bearing abnormality detection system of this IC tag sensor being embedded into rolling bearing 201 in the plant equipment 210 as band IC tag sensor bearing 201A, and be provided with label reading terminals 202.On rolling bearing 201, band IC tag sensor bearing 201A is being provided with IC tag 203, temperature sensor 204, power circuit 205,205A.Power circuit 205,205A be built in the IC tag 203 or and IC tag be arranged in 203 minutes, and accept electric energy non-contactly from the bearing outside and drive said temperature sensor 204.Above-mentioned IC tag 203, temperature sensor 204 and power circuit 205,205A all are arranged on the same substrate, constitute a Bearing Installation electron device 206.This Bearing Installation electron device 206 shows principle by the block diagram of drawing among Figure 16 and amplify.The IC tag 203 of 202 pairs of bands of label reading terminals IC tag sensor bearing 201A reads canned data, and power circuit 205 is carried out contactless power supply.
Plant equipment 210 is provided with many row's rolling bearings 201, and these bearings 201 are as above-mentioned band IC tag sensor bearing 201A.More specifically, plant equipment 210 can be conveying circuits such as belt conveyor or roller path, and Figure 16 shows the example of belt conveying machine circuit.In this example, to be embedded into rolling bearing 201 in the roller 208 as above-mentioned band IC tag sensor bearing 201A, above-mentioned roller 208 is supporting the pars intermedia with 207 length directions.Bearing 201 by above-mentioned roller 208 and two ends thereof constitutes bearing unit 208A.The inner ring of rolling bearing 201 is arranged on the roller bolster, and this bolster is fixed on the conveying frame (not shown in Figure 16).
Label reading terminals 202 is arranged along above-mentioned band IC tag sensor bearing 201A movably and is provided with, and moves by terminal mobile device 220.This label reading terminals 202 also can handed by the operator and moved.
IC tag 203 is made of IC chip 211 and antenna 212.These IC chips 211 and antenna 212 are arranged on the same substrate (not shown), and are encased by resin (not shown) integral body.IC tag 203 can be various forms, shape and size, except plate-like piece or stick-like, also can be less than the horn shape of 1mm size or spherical etc., in addition, memory capacity also has nothing in common with each other, and can also select suitable size and size according to the bearing 201 as mounting object.Can will utilize the RFID label of radio-frequency (RF) identification (RFID) technology as IC tag 203.The IC tag 203 of FRID form can adopt forms such as static combination, electromagnetic combination, electromagnetic induction, microwave and light as transmission mode, but also can adopt this any form wherein, has adopted the electromagnetic induction form in illustrated embodiment.IC tag 203 has metal also can use around it in addition, because it is installed on the bearing 201, so this formation is good.
Figure 17 shows the Bearing Installation electron device 206 that is provided with IC tag 203 elements such as grade and the block diagram of an embodiment of label reading terminals 202 structures.The IC chip 211 of this IC tag 203 has central processing unit (CPU) 213, storer 214, receives transtation mission circuit 215 and power circuit 205, and power circuit 205 obtains power supply from antenna 212.Power circuit 205 can also be used for actuation temperature sensor 204 except the various piece that is used for drive IC label 203.Storer 214 carries out information stores does not need power supply.
Bearing Installation electron device 206 can be used as this IC tag 203 and temperature sensor 204 are arranged on the element that carries out integrated operation on the same substrate.The output of temperature sensor 204 can be connected on the regulation input terminal (not shown) of IC tag 203.When utilizing simulation output,, output in the IC tag 203 by being the A/D transducer 216 of numerical value with this output transform as temperature sensor 204.A/D transducer 216 and temperature sensor 204 are arranged on the same substrate (not shown), are made of the temperature sensor 204A of band A/D transducer temperature sensor 204 and A/D transducer 216.In illustrated embodiment, the output of the temperature sensor 204A of band A/D transducer can be connected on the central processing unit 213 of IC tag 203, receives on the transtation mission circuit 215 but also can be connected.
Label reading terminals 202 can carry out the signal transmission to IC tag 203 non-contactly and electric power is supplied with.Label reading terminals 202 has central processing unit (CPU) 222, storer 223, receives transtation mission circuit 224 and power circuit 225, receives and sends by the signal in antenna 226 and reception 224 couples of central processing unit (CPU) 222 of transtation mission circuit and the IC tag 203.This label reading terminals 202 has the communicator 227 that is connected with computing machine by communication line 229, and the aforementioned calculation machine is as further management host 228.Communication line 229 can be individual cable or the radio communication circuit that detours, and also can be LAN or internet and other Wide Area Networks.
Above-mentioned management host 228 comprises the management system that the maintenance to all bearings 201 in the plant equipment 210 manages.Management host 228 also can be used for the maintenance of the bearing 201 of a plurality of plant equipment 210 is managed.
And, in the above-described embodiments, the power circuit 205 of actuation temperature sensor 204 also can be built in the IC tag 203, as shown in figure 18, except power circuit 2051 is used in the driving of IC tag 203, can also be provided with the power circuit 2052 of actuation temperature sensor 204.This power circuit 2052 also can obtain power supply by antenna 212.In addition, power circuit 2052 is provided with chargeable battery 219 (not shown) and charging circuit (Figure 20) relatively.
And Bearing Installation electron device 206 can also be provided with vibration transducer 217 as shown in figure 19 except temperature sensor 204.The output of this vibration transducer 217 can be connected to the regulation input terminal (not shown) of IC tag 203.When using simulation output,, output in the IC tag 203 by being the A/D transducer 218 of numerical value with this output transform as vibration transducer 217.A/D transducer 218 and vibration transducer 217 are arranged on the same substrate (not shown), are made of the vibration transducer 217A of band transducer vibration transducer 217 and A/D transducer 218.In illustrated embodiment, the output of the vibration transducer 217A of band transducer can be connected on the central processing unit 213 of IC tag 203, receives on the transtation mission circuit 215 but also can be connected.When being provided with vibration transducer 217, its power supply can adopt the power circuit 2051 that is built in the IC tag 203, or also can adopt other power circuit 2052.
Figure 21~Figure 25 shows the specific embodiment of above-mentioned plant equipment 210.As shown in figure 21, this plant equipment 210 is made of the conveying circuit of the belt conveyor 241 that is provided with many settings that vertically link to each other.This plant equipment 210 can be in the fuel-burning power plant coal to be transported to conveying circuit in the boiler (not shown) from coal storage portion.
As shown in figure 22, each belt conveyor 241 can be between the end roller 242 at two ends suit and be with 207, and a plurality of conveyor surface backing rolls 208 that are arranged side by side by pars intermedia and return backing roll 208 ' and supporting and be with 207 at throughput direction.In the end roller 242 at two ends, two or one of them is as driven roller.As shown in figure 23,, on the conveyor Width, be arranged side by side the inclined side roller 208 of horizontally disposed central roller 208 and both sides, coming supporting strap 207 with the groove shape of the shape of falling from power by these three rollers 208 for each backing roll 208.The roller 208 of central authorities and both sides has all constituted the bearing unit 208A that is embedded in rolling bearing 201 at the two ends of roller 208.Figure 24 is the amplification view of above-mentioned bearing unit 208A.The example in Figure 24, as shown in figure 25, bearing unit 208A also is provided with bearing housing 243 on the inner peripheral surface of the two ends of roller 208, but also rolling bearing 201 can be embedded on the inner peripheral surface of this bearing housing 243.The inner ring of rolling bearing 201 is entrenched on the roller bolster 244, and this roller bolster 244 is fixed on to be carried on the frame 209.Roller bolster 244 can carry out two supports to carrying frame 209, also can be the cantilever support.Figure 25 shows the embodiment of side roller 208, cantilever support roller bolster 244.
In the plant equipment 210 that is made of this conveying circuit, the rolling bearing 201 of above-mentioned each roller 208 can be used as the bearing 201A of the band IC tag sensor that above-mentioned IC tag 203 and temperature sensor 204 are installed.
Figure 26 shows terminal mobile device 220 examples of the label reading terminals 202 that is provided with in the plant equipment 210 that is made of this conveying circuit.This label reading terminals 202 is arranged on the guide rail 245 movably, is driven by mobile drive deivce 246.Above-mentioned guide rail 245 is arranged side by side along the rolling bearing 201 in the above-mentioned roller 208.Guide rail 245 for example can be used as and is installed in track of carrying on the frame (Figure 23) or a part of carrying frame 208.Mobile drive deivce 246 transmits the flexible gearing 249 that drives by motor 247 with on label reading terminals 202 and constitutes, perhaps as the aut.eq. that is carried on the label reading terminals 202.
The following describes the method for detecting abnormality that as above constitutes.Label receiver 2 is moved termly or at any time, and near band IC tag sensor bearing 201A.At this moment, power circuit 205 power supplies to above-mentioned bearing 201A by this driven by power temperature sensor 204, only make temperature sensor 204 turn round at any time, thereby carry out temperature measuring.The temperature measuring value of temperature sensor 204 is sent to label reading terminals 202 by the central processing unit 13 and the transtation mission circuit 215 of IC tag 203.At this moment, also can be only the maximal value of temperature sensor 204 be stored in the IC tag 203, and sends in the label reading terminals 202.The temperature measuring result who sends in the label reading terminals 202 also can send in the management host 228 (Figure 17), perhaps also can only send in the management host 228 when reaching certain condition.Judge whether reach above-mentioned certain condition, need carry out by means of the condition determining apparatus (not shown) that is arranged in the label reading terminals 202.Also can sign 202 couples of a plurality of for example 100 band IC tag sensor bearing 201A of reading terminals and carry out such operation by a station symbol.Can sign reading terminals 202 by such station symbol and monitor a plurality of band IC tag sensor bearing 201A, or also can send the only information when reaching certain condition of band IC tag sensor bearing 201A to management host 228, for example, to hundreds of band IC tag sensor bearing 201A in the plant equipment 210, it is just much of that only to need to be provided with several station symbols label reading terminals 202.The temperature measuring result reaches certain condition when above,, does not change under the also passable situation watch-keeping as much as possible, the replacing of carrying out bearing 201 period in the time of also can stopping according to running etc. immediately even bearing 201 may produce unusually.
Therefore, as existing customary the detection, each bearing unit 208A goes up except temperature sensor, not dispensing device and driving power usually, IC tag 203 and just passable to the power circuit 205 of temperature sensor transmission power supply only is being set, nor is needing to be provided with receiver corresponding to each bearing unit 208A.Therefore, space and that cost is set is seldom just passable is set.For example can determine to monitor to be spaced apart once-a-day or once the supervision of interruption every two hours,, can the bearing of measuring 201 be responded owing to can monitor a plurality of bearings 201.In addition,, change before unusual producing according to the temperature measuring result, thus the fault of plant equipment 210 self can be avoided, thus it is just passable can not injure self of plant equipment 210.During periodic maintenance after this external plant equipment 210 stops, can change the bearing of ill symptoms, so be easy to carry out necessary stock to changing with bearing or bearing unit etc.
In addition, owing to utilize IC tag 203, just the identifying information that is arranged on the rolling bearing 201 on this IC tag 203 can be stored in the IC tag 203.Above-mentioned identifying information is for making numbering or lot number etc.When obtaining the identifying information of bearing 201 and temperature measuring information together, owing to can know bearing parameter, carry out that the life-span is judged or management so management host 228 grades are easier from database.In addition, also can on IC tag 203, store the fixed position information of bearing 201 relative plant equipment 210.
Be stored in situation in the IC tag 203 for the measurement result maximal value of as above temperature sensor 204, also can following formation IC tag 203.That is, as shown in figure 40, IC tag 203 has maximal value storage part 214a and maximal value updating device 251.Maximal value updating device 251 will be when label reading terminals 202 charging the temperature detection value of temperature sensor 204 and the temperature detection value that is stored among the maximal value storage part 214a compare, wherein big one is stored in the above-mentioned maximal value storage part.Also identifying information storage part 214b can be set on IC tag 203, store above-mentioned identifying information in advance.
Except IC tag 203, maximal value updating device 251 also can be made of the electronic circuit component that is arranged on the Bearing Installation electron device 206.In addition, in order to substitute the maximal value updating device 251 that on band IC tag sensor bearing 201A, is provided with, also can be arranged on the label reading terminals 202.At this moment, maximal value storage part 214a is set on IC tag 203.
In addition, only when the measurement result of said temperature sensor 204 reaches certain condition, send under the situation of signal, can adopt following structure.Promptly as shown in figure 41, IC tag 203 is provided with condition storage part 214c, can store above-mentioned certain condition in advance.And, in label reading terminals 202, the condition judgment treating apparatus of handling according to the imposing a condition of storage part 214c that impose a condition 255 is being set.If being set, condition storage part 214c comes storage condition in IC tag 203, then be arranged on the 255 couples of different band IC tag sensor bearing 201A of condition judgment treating apparatus in the label reading terminals 202, can carry out identical processing, also can be to handling corresponding to the content of each bearing 201A.
When only being provided as the temperature sensor 204 of sensor, carry out above-mentioned Action Specification, but resemble the vibration transducer 217 that is arranged among Figure 19, can carry out following processing.The life-span of bearing 201 can be judged by vibration.Except temperature information, when knowing vibration information, can judge the unusual of bearing more accurately.For example, accumulation revolution stores processor portion (not shown) is set on IC tag in label reading terminals 202 or Bearing Installation electron device 206 203 and other the element in advance, just may accumulate revolution according to this and judge the life-span, above-mentioned accumulation revolution stores processor portion is storing the accumulation revolution that detection signal detected by vibration transducer 217.Above-mentioned accumulation revolution can be stored in the IC tag 203.
Figure 27 shows the situation when adopting the plant equipment 210A that is with IC tag sensor bearing 201A to be railway locomotive.When plant equipment 210A is railway locomotive, with the wheel support bearing 201 of supporting wheel 261 as band IC tag sensor bearing 201A.In addition, label is being set with receiver 202 on the path that this railway locomotive travels, with receiver 202, when railway locomotive moves, IC tag 203 is being read and to power circuit 205 power supplies by this label.
When railway locomotive, adopt a plurality of bearings 201, and the temperature of these bearings 201 is read by the label reading terminals 202 that is arranged on the lane, so the temperature measuring in can travelling.Therefore, in the regular detection when locomotive stops, can judging more properly that bearing is unusual.
Below, each concrete structure example of the Bearing Installation electron device 206 that IC tag 203 grades are set on rolling bearing 201 is described in conjunction with Figure 28-Figure 39.
Figure 28 shows the situation that Bearing Installation electron device 206 is installed on bearing runner.It is between the rolling surface of inner ring 271, outer ring 272 that rolling bearing 201 is clipped in inside and outside relatively rolling ring with a plurality of rolling bodys 273, keeps these rolling bodys 273 by retainer 274.Rolling body 273 is made of ball.The seal 275 in sealing bearing space is being set on the two ends of Internal and external cycle 271,272.Seal 275 is installed on the outer ring 272, thereby front end and inner ring 271 contact and carry out contact seal.Outer ring 272 is provided with label mounting hole 276 in the side, comprise that Bearing Installation electron device 206 embeddings of above-mentioned IC tag 203 and temperature sensor 204 are installed in this label mounting hole 276.Bearing Installation electron device 206 is installed with IC tag 203 and temperature sensor 204 on substrate, and after being embedded in the label mounting hole 276 of outer ring 272, is in fixing closed state by resin-cast.
When being fixed on the Bearing Installation electron device 206 of IC tag 203 grades in this outer ring 272, just can firmly fix Bearing Installation electron device 206.
Figure 29 A, Figure 29 B show the embodiment in the seal 275 that Bearing Installation electron device 206 with IC tag 203 etc. is installed in rolling bearing 201.Figure 29 A is that Bearing Installation electron device 206 is bonded and fixed on the seal 275 by cementing agent with the example of seal 275 as non-contact type bearing.Figure 29 B be with seal 275 as and the example of the same contact bearing of Figure 28 example.Bearing Installation electron device 206 is bonded and fixed on the mandrel 275b of seal 275 by means of sulfuration when vulcanizing by the rubber section 275a of seal 275.
Requirement of strength is very strict because the manufacturing process of rolling rings such as inner ring 271 and outer ring 272 is miscellaneous, so when embedding IC tag 203 and temperature sensor 204 etc., preferably do not increase operation, if at above-mentioned easy element is the Bearing Installation electron device 206 that IC tag 203 grades are installed on the seal 275, then can more easily carry out fitting operation to Bearing Installation electron device 206.In addition, when on seal 275, Bearing Installation electron device 206 being installed,, have identical manufacturing process with the general bearing that IC tag 203 is not installed, and processing characteristics is more outstanding for main bearing arrangement spare such as Internal and external cycle 271,272 and retainer 274.
Figure 30, Figure 31 show the example that Bearing Installation electron devices 206 such as IC tag 203 are installed on the retainer 274 of rolling bearing 201.Figure 30 is equivalent to the B1-B1 sectional view of Figure 31.Retainer 274 is formed from a resin, and is comb shape or dooly shape.Seal 275 can not hinder receiving and transmitting signal, thereby can omit the side that side is set of Bearing Installation electron device 206, and only single face is provided with bearing 201 and gets final product.Bearing Installation electron device 206 is installed IC tag 203 and temperature sensor 204 on substrate, be embedded in the resin that constitutes retainer 274 with global formation.
Except global formation, shown in Figure 33,34, on retainer 274, IC tag mounting hole 278 can also be set, after this IC tag mounting hole 278 was embedded in above-mentioned Bearing Installation electron device 206, this hole 278 also can be sealed by resin.At this moment, retainer 274 is not limited to be formed from a resin, and also can be that metal is made.
When being fixed on Bearing Installation electron device 206 on such retainer 274, compare, can just can fix by simple procedures to Bearing Installation electron device 206 with the situation that is fixed in rolling ring.
Figure 35, Figure 36, Figure 37 show the embodiment in the kollags 280 that will be provided with in the IC tag 203 embedding rolling bearings 201.Figure 35 is equivalent to the B3-B3 sectional view of Figure 36.Figure 37 is equivalent to the A3-A3 sectional view of Figure 36.Kollag 280 can be the material that infiltration has railway grease in resin.Kollag 280 is arranged in the bearing space between inner ring 271 and the outer ring 272 circlewise.Above-mentioned Bearing Installation electron device 206 is installed in IC tag 203 and temperature sensor 204 on the substrate, can be embedded in fixedly in the lubricant 280 by global formation.Except global formation, shown in Figure 38,39, the part of Bearing Installation electron device 206 kollags 280 is provided with IC tag mounting hole 281, and this hole 281 also can be sealed by resin.
As mentioned above, when being embedded into Bearing Installation electron device 206 in the kollag 280, each bearing part is identical with general bearing to get final product, and the installation procedure of Bearing Installation electron device 206 is very simple, but also can reach the unitized purpose of parts.

Claims (27)

1. the method for quality control of the mechanical component that can follow the tracks of of correlated quality management, for the mechanical component that constitute by a plurality of elements with rolling body, employing can be contactless information record and the IC tag that reads, writing down relevant with the mechanical component regulation manufacturing information of buying forging process, heat treatment step, grinding process and inspection from material, and mechanical component are managed, it is characterized in that, comprising:
When mechanical component are made or manufacturing IC tag is installed in when finishing in above-mentioned a plurality of elements of these mechanical component installation process on any;
When the IC tag on being installed to above-mentioned mechanical component is dispatched from the factory or the client when picking up goods before, to the processing conditions information of at least one operation and at least one recording process that writes down in the material information in the relevant forging process of these mechanical component, heat treatment step, the grinding process;
And any time after dispatching from the factory, read the recorded information of above-mentioned IC tag and read the process of utilizing by the information of at least one in above-mentioned processing conditions information of reading validation of information and the material information;
Above-mentioned recording process comprises:
In each operation, with in the IC tag, the recording process of the regulation manufacturing information of forging process, heat treatment step and grinding process bought in record from the material of the said elements of above-mentioned mechanical component in the manufacture process that is ready for use on element batch; Read part or all recording of information process of the record information that reads in the recorded information of a recording process and the IC tag on being installed in above-mentioned mechanical component, be recorded in above-mentioned manufacture process and contain the processing conditions information of at least one operation in forging process, heat treatment step and the grinding process and at least one in the material information with the interior manufacturing information of IC tag.
2. the method for quality control of mechanical component as claimed in claim 1, it is characterized in that above-mentioned recording process also comprises: the recording process of the regulation manufacturing information of forging process, heat treatment step and grinding process and inspection bought in the identiflication number record of element lot number during related the manufacturing in the management database or discrete component from the material of the said elements of above-mentioned mechanical component; The recorded information of a last recording process all is recorded in is installed to the recording process in the IC tag on the above-mentioned mechanical component.
3. the method for quality control of mechanical component as claimed in claim 1 is characterized in that, above-mentioned mechanical component are rolling bearing, and buying the element of making via forging process, heat treatment step and grinding process from above-mentioned material is inner ring, outer ring or rolling body.
4. the method for quality control of mechanical component as claimed in claim 1 is characterized in that, when assembling, above-mentioned mechanical component filling railway grease in the IC tag on being installed on above-mentioned mechanical component, is writing down the assembling date of these mechanical component.
5. the method for quality control of mechanical component as claimed in claim 1 is characterized in that, on the IC tag of installing on the above-mentioned mechanical component, is writing down the information of these mechanical component from the whereabouts of the client's delivery of cargo of dispatching from the factory.
6. the method for quality control of the mechanical component that can follow the tracks of of correlated quality management, for the mechanical component that constitute by a plurality of elements with rolling body, the identifying information of related mechanical component, storing relevant with these mechanical component regulation manufacturing information of buying forging process, heat treatment step, grinding process, inspection from material, and adopt according to above-mentioned identifying information and can extract the database of memory contents and carry out the IC tag that contactless information writes down and reads, mechanical component are managed, it is characterized in that, comprising:
When mechanical component are made or manufacturing IC tag is installed in when finishing in above-mentioned a plurality of elements of above-mentioned mechanical component installation process on any;
When mechanical component being dispatched from the factory according to the information of above-mentioned database storing or the client when picking up goods before, in the IC tag on being installed in above-mentioned mechanical component, write down the relevant identification information of these mechanical component and to the processing conditions information of at least one operation and at least one recording process that writes down in the material information in the forging process of relevant these mechanical component, heat treatment step, the grinding process;
Any time after above-mentioned dispatching from the factory, read the recorded information of above-mentioned IC tag, and by reading information or will read information and above-mentioned database is checked and by checking the information that the back obtains, at least one and any information of confirming of detecting in the achievement in materials purchased, manufacturing process, processing conditions information and the material information are read the process of utilizing
Above-mentioned recording process comprises:
In each operation, with in the IC tag, the recording process of the regulation manufacturing information of forging process, heat treatment step and grinding process bought in record from the material of the said elements of above-mentioned mechanical component in the manufacture process that is ready for use on element batch; Read part or all recording of information process of the record information that reads in the recorded information of a recording process and the IC tag on being installed in above-mentioned mechanical component, be recorded in above-mentioned manufacture process and contain the processing conditions information of at least one operation in forging process, heat treatment step and the grinding process and at least one in the material information with the interior manufacturing information of IC tag.
7. the method for quality control of mechanical component as claimed in claim 6, it is characterized in that above-mentioned recording process also comprises: the recording process of the regulation manufacturing information of forging process, heat treatment step and grinding process and inspection bought in the identiflication number record of element lot number during related the manufacturing in the management database or discrete component from the material of the said elements of above-mentioned mechanical component; The recorded information of a last recording process all is recorded in is installed to the recording process in the IC tag on the above-mentioned mechanical component.
8. the method for quality control of mechanical component as claimed in claim 6 is characterized in that, above-mentioned mechanical component are rolling bearing, and buying the element of making via forging process, heat treatment step and grinding process from above-mentioned material is inner ring, outer ring or rolling body.
9. the method for quality control of mechanical component as claimed in claim 6 is characterized in that, when assembling, and above-mentioned mechanical component filling railway grease, and the assembling date of writing down these mechanical component in the IC tag on being installed on above-mentioned mechanical component.
10. the method for quality control of mechanical component as claimed in claim 6 is characterized in that, on the IC tag of installing on the above-mentioned mechanical component, is writing down the information of these mechanical component from the whereabouts of the client's delivery of cargo of dispatching from the factory.
11. a correlated quality is managed the method for quality control of the mechanical component that can follow the tracks of, for the mechanical component that constitute by a plurality of elements with rolling body, the identifying information of related mechanical component, storing relevant with these mechanical component regulation manufacturing information of buying forging process, heat treatment step, grinding process, inspection from material, and adopt according to above-mentioned identifying information and can extract the database of memory contents and carry out the IC tag that contactless information writes down and reads, mechanical component are managed, it is characterized in that, comprising:
When mechanical component are made or manufacturing IC tag is installed in when finishing in above-mentioned a plurality of elements of these mechanical component installation process on any;
When mechanical component being dispatched from the factory according to the information of above-mentioned database storing or the client when picking up goods before, in the IC tag on being installed in above-mentioned mechanical component, write the relevant identification information of these mechanical component and to manufacturing date of relevant these mechanical component, make the recording process that at least one information in the points for attention of position, filling railway grease kind, element gap, shelf-life, relevant treatment writes down;
And any time after dispatching from the factory, read the recorded information of above-mentioned IC tag, and by reading information or will read information and above-mentioned database is checked and check the information that the back obtains by this, at least one and any information of confirming of detecting in the achievement in materials purchased, manufacturing process, processing conditions information and the material information are read the process of utilizing
Above-mentioned recording process comprises:
In each operation, with in the IC tag, the recording process of the regulation manufacturing information of forging process, heat treatment step and grinding process bought in record from the material of the said elements of above-mentioned mechanical component in the manufacture process that is ready for use on element batch; Read part or all recording of information process of the record information that reads in the recorded information of a recording process and the IC tag on being installed in above-mentioned mechanical component, be recorded in above-mentioned manufacture process and contain the processing conditions information of at least one operation in forging process, heat treatment step and the grinding process and at least one in the material information with the interior manufacturing information of IC tag.
12. the method for quality control of mechanical component as claimed in claim 11, it is characterized in that above-mentioned recording process also comprises: the recording process of the regulation manufacturing information of forging process, heat treatment step and grinding process and inspection bought in the identiflication number record of element lot number during related the manufacturing in the management database or discrete component from the material of the said elements of above-mentioned mechanical component; The recorded information of a last recording process all is recorded in is installed to the recording process in the IC tag on the above-mentioned mechanical component.
13. the method for quality control of mechanical component as claimed in claim 11, it is characterized in that, above-mentioned mechanical component are rolling bearing, and buying the element of making via forging process, heat treatment step and grinding process from above-mentioned material is inner ring, outer ring or rolling body.
14. the method for quality control of mechanical component as claimed in claim 11 is characterized in that, when assembling, and above-mentioned mechanical component filling railway grease, and the assembling date of writing down these mechanical component in the IC tag on being installed on above-mentioned mechanical component.
15. method for quality control as claimed in claim 11 is characterized in that, on the IC tag of installing on the above-mentioned mechanical component, is writing down the information of these mechanical component from the whereabouts of the client's delivery of cargo of dispatching from the factory.
16. the method for quality control of mechanical component, carried out quality management via what buy from material that element that forging process, heat treatment step and grinding process make forms by the mechanical component of single inspection to multiple, it is characterized in that,, comprising about said elements:
When the material of each element is bought, in being ready for use on the IC tag of batches of materials, the recording process of the material charge number of record respective material batch and the relevant information of materials purchased;
In above-mentioned forging process, the IC tag of above-mentioned material batch or the IC tag of taking over recorded information in the IC tag of this batches of materials be ready for use on forge batch, and the forging lot number that record is corresponding in the standby IC tag in forging in batches and in forging process the recording process of acquired information;
In above-mentioned heat treatment step, the IC tag of forging batch or the IC tag of taking over recorded information in the IC tag of this forgings batch are ready for use on thermal treatment batch, and in the standby IC tag thermal treatment lot number in the corresponding thermal treatment batch of record and in heat treatment step the recording process of acquired information;
In the inspection operation behind above-mentioned grinding process, the IC tag of thermal treatment batch or the IC tag of taking over recorded information in the IC tag of this thermal treatment batch be ready for use on each element or as every group of provided as one homogeneous element of inspection unit, and the corresponding grinding lot number of record and check the recording process of acquired information in the operation in the standby IC tag;
An and such recording process, promptly from before assembling to the assembling back, IC tag is installed on each mechanical component of above-mentioned each element composition, number and after above-mentioned inspection operation, be used for each element recorded information in IC tag of above-mentioned mechanical component in the specific manufacturing of single mechanical component, the IC tag that is installed on the mechanical component writes down the manufacturing numbering at least, and in database corresponding to above-mentioned manufacturing numbering, writing down recorded information and mechanical component the detection information finish after of each element in IC tag that after above-mentioned inspection operation, is used for above-mentioned mechanical component.
17. the method for quality control of mechanical component as claimed in claim 16, it is characterized in that, be ready for use on the IC tag of above-mentioned material batch, the IC tag that is ready for use on the IC tag of forging batch and is ready for use on heat treatment step and be installed in respectively and a plurality ofly be incorporated with in the same material container of material in batches, a plurality ofly be incorporated with in the identical container that forges element in batches and be incorporated with identical thermal treatment in batches in the container of element.
18. the method for quality control of mechanical component as claimed in claim 16, it is characterized in that, above-mentioned mechanical component comprise from material buys element other element in addition of making via forging process, heat treatment step and grinding process, and the relevant information of these other elements is recorded in the above-mentioned database corresponding to making numbering or lot number in mechanical component assembling back.
19. the method for quality control of mechanical component as claimed in claim 16, it is characterized in that, above-mentioned mechanical component are rolling bearing, and buying the element of making via forging process, heat treatment step and grinding process from above-mentioned material is inner ring, outer ring or rolling body.
20. the method for quality control of mechanical component as claimed in claim 16 is characterized in that, when assembling, and above-mentioned mechanical component filling railway grease, and in the IC tag on being installed on above-mentioned mechanical component, writing down the assembling date of these mechanical component.
21. the method for quality control of mechanical component as claimed in claim 16 is characterized in that, on the IC tag of installing on the above-mentioned mechanical component, is writing down the information of these mechanical component from the whereabouts of the client's delivery of cargo of dispatching from the factory.
22. the method for quality control of mechanical component, to multiple via buying quilt that element that forging process, heat treatment step and grinding process make forms from material by batch checking that mechanical component carry out quality management, it is characterized in that,, comprising about said elements:
When the material of each element is bought, be ready for use on the IC tag of batches of materials, the recording process of the material charge number of record respective material batch and the relevant information of materials purchased;
In above-mentioned forging process, the IC tag of above-mentioned material batch or the IC tag of taking over recorded information in the IC tag of this batches of materials be ready for use on forge batch, and the forging lot number that record is corresponding in the standby IC tag in forging in batches and in forging process the recording process of acquired information;
In above-mentioned heat treatment step, the IC tag of forging batch or the IC tag of taking over recorded information in the IC tag of this forgings batch are ready for use on thermal treatment batch, and in the standby IC tag thermal treatment lot number in the corresponding thermal treatment batch of record and in heat treatment step the recording process of acquired information;
In the detection operation behind above-mentioned grinding process, thermal treatment IC tag or the IC tag of taking over recorded information in the IC tag of this thermal treatment batch in batches is ready for use on grinding batch, and the corresponding grinding lot number of record and check the recording process of acquired information in the operation in the standby IC tag;
And such recording process, promptly from before assembling to the assembling back, IC tag is installed on each mechanical component of above-mentioned each element composition, make Mission Number and after above-mentioned inspection operation, be used for each element recorded information in IC tag of above-mentioned mechanical component, the IC tag that is installed on the mechanical component writes down the manufacturing Mission Number at least, and in database corresponding to above-mentioned manufacturing Mission Number, writing down recorded information and mechanical component the fox message finish after of each element in IC tag that after above-mentioned inspection operation, is used for above-mentioned mechanical component.
23. the method for quality control of mechanical component as claimed in claim 22, it is characterized in that, be ready for use on the IC tag of above-mentioned material batch, the IC tag that is ready for use on the IC tag of forging batch and is ready for use on heat treatment step and be installed in respectively and a plurality ofly be incorporated with in the same material container of material in batches, a plurality ofly be incorporated with in the identical container that forges element in batches and be incorporated with identical thermal treatment in batches in the container of element.
24. the method for quality control of mechanical component as claimed in claim 22, it is characterized in that, above-mentioned mechanical component comprise from material buys element other element in addition of making via forging process, heat treatment step and grinding process, and the relevant information of these other elements is recorded in the above-mentioned database corresponding to making numbering or lot number in mechanical component assembling back.
25. the method for quality control of mechanical component as claimed in claim 22, it is characterized in that, above-mentioned mechanical component are rolling bearing, and buying the element of making via forging process, heat treatment step and grinding process from above-mentioned material is inner ring, outer ring or rolling body.
26. the method for quality control of mechanical component as claimed in claim 22 is characterized in that, when assembling, and above-mentioned mechanical component filling railway grease, and in the IC tag on being installed on mechanical component, writing down the assembling date of these mechanical component.
27. the method for quality control of mechanical component as claimed in claim 22 is characterized in that, on the IC tag of installing on the above-mentioned mechanical component, is writing down the information of these mechanical component from the whereabouts of the client's delivery of cargo of dispatching from the factory.
CNB2004800040357A 2003-02-14 2004-02-16 Machine component using ic tag and its method for quality control and system for inspecting abnormality Expired - Fee Related CN100447691C (en)

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