CN100441063C - Lighting source device of adaptive regulating light-intensity in machine visual measuring system - Google Patents

Abstract

The present invention discloses an illuminative light source device capable of adjusting light intensity in a self-adaptive mode, which is used for a measuring system of machine vision. The present invention is composed of an image card (1), a computer (2), a PWM control circuit (3), an LED light source (6) and a light source main circuit (5), wherein the data output end of the image card (1) is connected with the data input end of the computer (2), the output end of the computer (2) is connected with the input end of the PWM control circuit (3), the output end of the PWM control circuit (3) is connected with the control end of the light source main circuit (5), and the output end of the light source main circuit (5) is connected with the input end of the LED light source (6); an operation module in the computer (2) is composed of a signal calculation image gray scale standard difference function (S)inputted according to the image card (1), an image quality quantification processing unit (2-1) of an image variance function (V) and a maximum optimization unit (2-2) for evaluating the corresponding value of optimum power supply current according to the image gray scale standard difference function (S) and the image variance function (V). The present invention adjusts the radiation light intensity of the illuminative light source in a self-adaptive mode according to collected image quality to avoid the influence of the subjective judgment of operating personnel.

Description

The illuminating light source device of the automatic adjust intensity in the machine vision measuring system

Technical field:

The present invention relates to a kind of illuminating light source device that is used for the automatic adjust intensity of machine vision precision measurement system, this light source is initiatively adjusted the radiation of light source light intensity according to the illumination on measured workpiece surface, makes measured workpiece be in the optimal illumination state all the time in measuring process.

Background technology:

For the passive type machine vision measuring system, main surround lighting or the subsidiary light source of conventional optical system of relying on throws light on, lighting quality is very big to the certainty of measurement influence of system, often not high in the measurement because of lighting quality, the accuracy that visual pattern is measured reduces, and brings very big error to measurement result.The light source of machine vision measuring system use at present all is according to the subjective judgement of picture quality is regulated the illumination light intensity by survey crew, though this method satisfies measurement requirement to a certain extent, but regulate time-consuming, and operating personnel's subjective judgement can influence the precision of measurement, and can not use in the real-time online measuring system.In order to overcome the above problems, be necessary to study a kind of objective judgement picture quality, the illuminating light source device of active adjustment light intensity.

Summary of the invention:

In order to solve the light intensity that subjective judgement that prior art can only rely on the people is regulated lighting source, and make the lower defective of image measurement accuracy, the light source that provides a kind of self adaptation to regulate light intensity, thus make workpiece be in the optimal illumination state all the time, guarantee the accuracy of measurement of visual pattern.Technical scheme of the present invention is as follows: the illuminating light source device of the automatic adjust intensity in a kind of machine vision measuring system, it is made up of image card 1, computer 2, pwm control circuit 3, led light source 6 and light source main circuit 5, the data output end of image card 1 connects the data input pin of computer 2, the output of computer 2 connects the input of pwm control circuit 3, the output of pwm control circuit 3 connects the control end of light source main circuit 5, and the output of light source main circuit 5 connects the input of led light source 6.Computing module in the computer 2 is by forming the input of the output connection pwm control circuit 3 of maximum optimizing unit 2-2 according to the picture quality quantification treatment unit 2-1 of the calculated signals gradation of image standard deviation function S of image card 1 input and image variance function V with according to the maximum optimizing unit 2-2 that gradation of image standard deviation function S and image variance function V try to achieve optimal power supply electric current respective value M.The present invention proposes a kind of self adaptation illuminating light source device as shown in Figure 1.Camera acquisition in the vision measurement system is by the image of the measured workpiece of light illumination, image is sent into computer 2 via image card 1, computer is by the quality of program with gradation of image standard deviation function S and image variance function V evaluation map picture, thereby can seek the pairing source current value of optimum quality M, the electric current power of light source is adjusted in decision-making then, send the pwm control circuit 3 of current digital amount at last to light source, realize the adjusting of electric current duty ratio by power switch 5-4, the electric current of adjusting light-emitting diode makes light source blast or deepening, make the illumination on current measured workpiece surface reach best, guarantee that the irradiance on measured workpiece surface in whole measuring process is all located optimum state.The invention has the beneficial effects as follows, vision measurement system can be adjusted the radiation light intensity of lighting source according to the picture quality self adaptation of gathering, can improve the repeatability and the real-time of vision measurement system greatly, avoided operating personnel's subjective judgement error, reduce simultaneously the troublesome operation of artificial adjusting again, improved detection efficiency.

Description of drawings:

Fig. 1 is a structural representation of the present invention, and Fig. 2 is the computing module structural representation of the computer 2 in the execution mode one, and Fig. 3 is the structural representation of light source main circuit 5 in the execution mode two, and Fig. 4 is the structural representation of execution mode three.

Embodiment:

Embodiment one: specify present embodiment below in conjunction with Fig. 1 and Fig. 2.It is made up of image card 1, computer 2, pwm control circuit 3, led light source 6 and light source main circuit 5, the data output end of image card 1 connects the data input pin of computer 2, the output of computer 2 connects the input of pwm control circuit 3, the output of pwm control circuit 3 connects the control end of light source main circuit 5, and the output of light source main circuit 5 connects the input of led light source 6.Computing module in the computer 2 is by forming the input of the output connection pwm control circuit 3 of maximum optimizing unit 2-2 according to the picture quality quantification treatment unit 2-1 of the calculated signals gradation of image standard deviation function S of image card 1 input and image variance function V with according to the maximum optimizing unit 2-2 that gradation of image standard deviation function S and image variance function V try to achieve optimal power supply electric current respective value M.

Picture quality quantification treatment unit 2-1 is used to ask for gradation of image standard deviation function S and image variance function V, and the expression formula of gradation of image standard deviation function S and image variance function V is respectively:

$S(x,y,I)=\sqrt{\underset{g=0}{\overset{L-1}{\mathrm{\Σ}}}{(g-\stackrel{\‾}{g})}^{2}p\left(g\right)}$ And V (x, y, I)=the ∑ ∑ [f (x, y)-g] ²

The tonal gradation of g-image in the formula; P={p (0), p (1) ..., p (g) ..., p (L-1) } and be the single order histogram probability of image; The average gray of g-image; F (x, y)-image is at location of pixels (x, the gray value of y) locating; I-source current size.To the electric current of even variation light source in the adjustable extent, gather N width of cloth image.Use two the image quality evaluation functions in front to calculate to N width of cloth image respectively, deposit the result in array.Use genetic algorithm then in maximum optimizing unit 2-2, promptly the fitness function X of the data in the array is obtained and comparison in twos, carry out the maximum optimizing, the fitness function of genetic algorithm is shown below:

$X\left(I\right)=\max (\frac{S\left(I\right)}{2}+\frac{\sqrt{V\left(I\right)}}{1192})$

S in the formula (I)-gradation of image standard deviation function; V (I)-image variance function.Just can obtain corresponding source current value after the maximizing, send this value then and can make measured workpiece be in the optimal illumination state to pwm circuit 3.Pwm control circuit 3 is a pulse width modulation circuit, its power controlling switch 5-4, thus regulate the current impulse duty ratio, change size of current.The output of PWM is by the luminous power of power switch control led light source.

Embodiment two: specify present embodiment below in conjunction with Fig. 3.The difference of present embodiment and execution mode one is, light source main circuit 5 is made up of transformer 5-1, current rectifying and wave filtering circuit 5-2, output rectifier and filter 5-3 and power switch 5-4, the input termination 220V electric main of transformer 5-1, the input of the output termination current rectifying and wave filtering circuit 5-2 of transformer 5-1, the end of the output termination power switch 5-4 of current rectifying and wave filtering circuit 5-2, the input of another termination output rectifier and filter 5-3 of power switch 5-4, the output of output rectifier and filter 5-3 connects the input of led light source 6.Other composition is identical with execution mode one with annexation.

Embodiment three: specify present embodiment below in conjunction with Fig. 4.The difference of present embodiment and execution mode one is, some circle annular arrays that described led light source 6 is arranged in for several light-emitting diodes VL, and light-emitting diode VL is arranged on the inner surface of snoot 6-1.So be provided with and economize on electricity, and be cold light source.

Claims (2)

1, the illuminating light source device of the automatic adjust intensity in a kind of machine vision measuring system, it is characterized in that it is by image card (1), computer (2), pwm control circuit (3), led light source (6) and light source main circuit (5) are formed, the data output end of image card (1) connects the data input pin of computer (2), the output of computer (2) connects the input of pwm control circuit (3), the output of pwm control circuit (3) connects the control end of light source main circuit (5), the output of light source main circuit (5) connects the input of led light source (6), computing module in the computer (2) is by forming the input of the output connection pwm control circuit (3) of maximum optimizing unit (2-2) according to the picture quality quantification treatment unit (2-1) of the calculated signals gradation of image standard deviation function (S) of image card (1) input and image variance function (V) with according to the maximum optimizing unit (2-2) that gradation of image standard deviation function (S) and image variance function (V) are tried to achieve optimal power supply electric current respective value (M).

2, the illuminating light source device of the automatic adjust intensity in the machine vision measuring system according to claim 1, it is characterized in that some circle annular arrays that described led light source (6) is arranged in for several light-emitting diodes VL, light-emitting diode VL is arranged on the inner surface of snoot (6-1).

Images