CN100434939C - Rod-like lens array mfg appts and its mfg. method - Google Patents

Rod-like lens array mfg appts and its mfg. method Download PDF

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Publication number
CN100434939C
CN100434939C CNB2005100774821A CN200510077482A CN100434939C CN 100434939 C CN100434939 C CN 100434939C CN B2005100774821 A CNB2005100774821 A CN B2005100774821A CN 200510077482 A CN200510077482 A CN 200510077482A CN 100434939 C CN100434939 C CN 100434939C
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China
Prior art keywords
rod
lens array
plate
shaped lens
mentioned
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Expired - Fee Related
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CNB2005100774821A
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Chinese (zh)
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CN1715959A (en
Inventor
小池和权
山本裕
田中孝幸
上村幸贯
前田胜彦
奥川佳则
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Mitsubishi Kasei Corp
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Mitsubishi Rayon Co Ltd
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Publication of CN1715959A publication Critical patent/CN1715959A/en
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Abstract

The present invention provides a bond coating device, a stick-shaped lens arrangement bonding device, a stick-shaped lens array blank plate cutting device, a stick-shaped lens array manufacturing device which adopts the stick-shaped lens arrangement bonding device and the stick-shaped lens array blank plate cutting device and relevant methods. The coating device comprises a coating unit and a conveying mechanism and can coat necessary sufficient bond at the necessary parts of the surface of a base plate used for the stick-shaped lens arrays. The arrangement bonding device comprises a fixed plate, a movable plate, a guide mechanism and a forcing unit, has simple structure and light weight and can align exactly. The cutting device comprises a pair of cutting tools and a supply mechanism. Even if the stick-shaped lens array blank plates are linked with narrow intervals as the shape of bamboo curtain among the stick-shaped lens arrays, the cutting device can also separate the stick-shaped lens arrays accurately, and the operation cost is low.

Description

Rod type lens array manufacturing installation and manufacture method
The application is: January 29, application number were in 2004: 200410000458.3, denomination of invention is: the dividing an application of the application for a patent for invention of rod type lens array manufacturing installation and manufacture method.
Technical field
The present invention relates to the rod type lens array manufacturing installation, relating in particular to make has a plurality of rod-shaped lens with the rod type lens array manufacturing installation of the rod type lens array of state configuration arranged side by side between two plate bases etc.
Background technology
There are a plurality of rod-shaped lens to be 1 row or multiple row is arranged in rod type lens array between two plate bases, had been used as the optical element of duplicating machine, electronic blackboard and facsimile recorder etc. already.
Make the method for this rod type lens array as rapid and high finished product rate ground, known (seeing Japanese publication communique spy for details opens clear 63-226619 number): a plurality of rod-shaped lens 1 of pressing the given length cut-out are arranged with state arranged side by side, the many places that are separated by on this rod-shaped lens row length direction, install and fix substrate 2,4 in rod-shaped lens row both sides, produce a plurality of rod-shaped lens 1 in view of the above and be configured in the stick shape lens array primitive plate 8 (Fig. 1) that the rod type lens array 6 between two plate bases 2,4 is connecting with the bamboo curtain splint shape; By cutting off the rod-shaped lens 1 ' that exposes between the rod type lens array 6, obtain single rod type lens array 6 (Fig. 2) again.
And about the device at rod-shaped lens row both sides installation base plate, then known have such rod type lens array manufacture method (to see patent documentation 2 for details, this day, disclosure patent gazette spy opened flat 5-303007 number): prepare the substrate that two one-side band rod-shaped lens are arranged ditch, arrange coating adhesive on the face of ditch at the band rod-shaped lens of this 2 plate base, the a plurality of rod-shaped lens that cut off by given length are configured in wherein the rod-shaped lens of 1 plate base to be arranged in the ditch, again from last covering 1 plate base in addition, and make its band rod-shaped lens arrange facing down of ditch, so obtain being the rod type lens array that substrate is installed in this state of rod-shaped lens row both sides.
In addition, about in this rod type lens array manufacture method on substrate the device of coating adhesive, known have such bonding agent coating unit (see for details Japanese publication communique is real to be opened flat 3-123564 number or application number is real instructions of being willing to flat 2-30615 number): the bonding agent that makes fusion in the container is from the wing that is configured in container bottom and be coated with to flow between the roller and be coated with on the roller surface, is coated on the surface that is coated with the substrate that is transmitted below the roller with reprinting.
By above-mentionedly the sort ofly making stick shape lens array primitive plate 8 that rod type lens array connecting with the bamboo curtain splint shape, cut off the rod type lens array manufacture method of rod-shaped lens between rod type lens array 6, the rod-shaped lens part of revealing between rod type lens array 1 ' finally will be removed and be thrown away.Therefore, in order to reduce manufacturing cost, must shorten this part 1 '.
Yet, shorten the rod-shaped lens part of revealing 1 ', because adjacent rod type lens array 6 is approaching, like this, when cutting off, must use the narrow cutter of width.In above-mentioned manufacture method, cut off the rod-shaped lens part with rotating knife.But, the rotating knife that width is narrow, its life-span is short, also causes and changes frequently, causes operating cost to increase.
Also have, the rotating knife that width is narrow when its sharpness reduces, is difficult to keep its rectilinear propagation especially, can cause mistake to be cut with the adjacent rod type lens array of rod-shaped lens part that is revealing, and makes decrease in yield.
Also have, the optical characteristics of rod type lens array depends on rod-shaped lens ordered state between substrate.So, in rod type lens array is made, need guarantee rod-shaped lens is listed as on the given position that is configured in exactly between substrate.For this reason, arrange adhering device, proposed when the rod-shaped lens row are reprinted, will accurately to carry out the requirement of substrate and the rod-shaped lens row contraposition of temporarily lining up for the rod-shaped lens that is used for the rod-shaped lens of temporarily lining up row are reprinted on the substrate.
The rod type lens array manufacturing installation of above-mentioned prior art (rod-shaped lens arrangement adhering device) is to wait and realize that substrate and rod-shaped lens are listed as accurate contraposition by the switching mechanism that utilizes counterweight is set.But there is the device heaviness, the rigidity of whole device required problem such as height.
Further, to aspect the rod type lens array usefulness substrate coating adhesive, require to accomplish partly to be coated with the bonding agent of necessary q.s in necessity.If be coated with bonding agent, can cause that then rod-shaped lens is fixing not firm or make problem such as optical characteristics (MTF) reduction because of light leak between rod-shaped lens and substrate less than q.s.And if the bonding agent amount of being coated with is too much, then not only wastes bonding agent and cause manufacturing cost to increase, also to carry out necessary operation, removing the bonding agent of extruding from rod type lens array end face etc., even also can manufacturing installation be broken down because of dropping down the bonding agent that.
But above-mentioned bonding agent apparatus for coating is not accomplished partly to be coated with in necessity the bonding agent of necessary q.s to have the problems referred to above.But also exist such problem: his-and-hers watches are worn the substrate of arranging ditch, can not make the bonding bottom of trench that extends through fully.
Summary of the invention
In view of the above problems, even if just being to provide a kind of, the object of the invention is rod type lens array manufacturing installation and the manufacture method that stick shape lens array primitive plate that the bamboo curtain splint shape connecting also can make the stick shape lens array primitive plate shearing device that rod type lens array separates and operating cost is low really or comprise this stick shape lens array primitive plate shearing device with narrow interval each other at rod type lens array.
Rod type lens array manufacturing installation and manufacture method that the object of the invention also is to provide a kind of rod-shaped lens arrangement adhering device simple in structure, in light weight, accurately contraposition or comprises this rod-shaped lens arrangement adhering device.
The object of the invention also be to provide a kind of that in the rod type lens array manufacturing, use, can be coated with the bonding agent apparatus for coating of bonding agent of necessary q.s and rod type lens array manufacturing installation and the manufacture method that comprises this bonding agent apparatus for coating with the necessary part of substrate surface to rod type lens array.
According to the present invention, a kind of rod type lens array manufacturing installation is provided, comprise toward constituting the fixing apparatus for coating of rod-shaped lens usefulness bonding agent of surface coated that a plurality of rod-shaped lens are arranged in the substrate of the rod type lens array between two plate bases, rod-shaped lens arranged be adhered on the substrate and make a plurality of rod type lens arrays that are configured between two plate bases become the arrangement adhering device of bamboo curtain splint shape connection by rod-shaped lens, the rod-shaped lens that exposes between adjacent above-mentioned rod type lens array by the stick shape lens array primitive plate that a plurality of rod type lens arrays are being connect by the bamboo curtain splint shape partly cuts off the shearing device of isolating single rod type lens array, it is characterized in that: (1) above-mentioned apparatus for coating comprises coater unit and connecting gear; Coater unit comprises that the surface is formed with along the circumferential direction the ditch that extends and is supplied to the reprinting roller of bonding agent and is applied to applicator roll on the aforesaid substrate over against this reprintings roller configuration and the bonding agent from this reprinting roller reprinting; Aforesaid substrate is transmitted with the direction of the axis quadrature of above-mentioned applicator roll in above-mentioned connecting gear edge; (2) above-mentioned arrangement adhering device comprises the fixed head that is configured to level substantially and temporarily arranges a plurality of rod-shaped lens in the above by given state, certain a slice is installed on its installed surface in the aforesaid substrate and can be the portable plate of center relative said fixing plate turn with the rotation that extends on said fixing plate upper horizontal ground to the top position, the guiding mechanism that guides above-mentioned portable plate to move between position and lower position up along the vertical direction, with the application of force unit that makes above-mentioned portable plate trend top position; Above-mentioned top position means the position when this installed surface of above-mentioned portable plate is in the top of said fixing plate and is right against above it with interval; The position of this installed surface that above-mentioned lower position means above-mentioned portable plate during with top contact of said fixing plate; (3) above-mentioned shearing device comprises and is faced configuration and can leave a pair of cutting knife that relatively moves between position and approximated position and above-mentioned stick shape lens array primitive plate delivered to the mechanism that gives between this a pair of cutting knife; Above-mentionedly leave that the position means that above-mentioned a pair of cutting knife leaves mutually and it leaves degree and surpasses the position of above-mentioned rod type lens array when thick; Above-mentioned approximated position means that above-mentioned a pair of cutting knife is close and position can cut off the rod-shaped lens part of exposing between the above-mentioned rod type lens array time.
According to such structure, can be rapidly and rod type lens array is made on high finished product rate ground.
According to a further advantageous embodiment of the invention, in above-mentioned apparatus for coating, be formed with rod-shaped lens configuration ditch on the surface of the coating adhesive of aforesaid substrate side by side continuously; When above-mentioned connecting gear transmits aforesaid substrate, make the ditch quadrature of above-mentioned rod-shaped lens configuration ditch with above-mentioned reprinting roller.
By such structure,, bonding agent can be applied to the bottom of trench of substrate in part corresponding to the ditch of applicator roll.
According to a further advantageous embodiment of the invention, the ditch of the above-mentioned reprinting roller of above-mentioned apparatus for coating constitutes in pairs, and it is wide that the every pair of ditch is narrower than aforesaid substrate at interval.
According to a further advantageous embodiment of the invention, the above-mentioned applicator roll of above-mentioned apparatus for coating with reprint in the middle of the roller at least one and possess and carry out surface heated heating unit.
According to a further advantageous embodiment of the invention, in the above-mentioned apparatus for coating, the substrate of above-mentioned coating adhesive is coupled to the bamboo curtain splint shape along above-mentioned applicator roll axis direction by given interval; The ditch of above-mentioned reprinting roller is over against each substrate.
According to a further advantageous embodiment of the invention, the ditch of the above-mentioned reprinting roller of above-mentioned apparatus for coating is by twos over against each substrate.
According to a further advantageous embodiment of the invention, in the above-mentioned apparatus for coating, aforesaid substrate is that the jointing tape that possesses low thermal coefficient of expansion layer and acrylic adhesive layer of backrest face one side connects.
By such structure, connect the adhesive tape of substrate, can not shrink, thereby can not make base plate deformation or change the substrate relative position, and peel off easily in subsequent handling because of heat.
According to a further advantageous embodiment of the invention, above-mentioned arrangement adhering device possesses at above-mentioned lower position the positioning unit of above-mentioned portable plate with respect to said fixing plate location.
By such structure, portable plate can be located exactly with respect to fixed head.
According to a further advantageous embodiment of the invention, the above-mentioned positioning unit of above-mentioned arrangement adhering device comprises being located at register pin on a certain side and the pin-and-hole that is located on the opposing party in above-mentioned portable plate and the said fixing plate.
By such structure,, register pin can allow portable plate locate exactly with respect to fixed head by being inserted this open-and-shut operation of pin-and-hole.
According to a further advantageous embodiment of the invention, the above-mentioned guiding mechanism of above-mentioned arrangement adhering device comprises: be located at the slotted hole that extends along the vertical direction of said fixing plate one side and extend along above-mentioned rotation connect and insert the fulcrum of above-mentioned slotted hole with above-mentioned portable plate.
According to a further advantageous embodiment of the invention, the above-mentioned application of force unit of above-mentioned arrangement adhering device is configured in the above-mentioned slotted hole.
According to a further advantageous embodiment of the invention, the above-mentioned application of force unit of above-mentioned arrangement adhering device comprises the spring unit of the above-mentioned fulcrum below that is configured in the above-mentioned slotted hole.
According to a further advantageous embodiment of the invention, the above-mentioned delivering mechanism of above-mentioned shearing device comprises push part and the positioning element of from behind above-mentioned stick shape lens array primitive plate being released towards off-position; Above-mentioned push part comprises along the back timber of above-mentioned stick shape lens array primitive plate backend arrangement and is connected in the bar of these back timber central authorities; Above-mentioned positioning element, relative across above-mentioned off-position with above-mentioned push part, when above-mentioned stick shape lens array primitive plate partly is configured in above-mentioned off-position by the rod-shaped lens that above-mentioned push part pushes, expose the foremost of above-mentioned rod type lens array, the above-mentioned stick shape lens array primitive plate front end of butt.
By such structure,, also can effectively it be sent even if the multi-disc stick shape lens array primitive plate is configured to the file state.
According to a further advantageous embodiment of the invention, the above-mentioned back timber of above-mentioned shearing device is pivotably connected in above-mentioned bar.
According to a further advantageous embodiment of the invention, the leading flank at the above-mentioned back timber of above-mentioned shearing device is provided with buffer cell.
According to a further advantageous embodiment of the invention, the above-mentioned buffer cell of above-mentioned shearing device comprises by spring and imposes butt parts towards the elastic force in the place ahead.
When cutting off the rod-shaped lens part with cutting knife, because of the retroaction to its cut-out, stick shape lens array primitive plate can be pressed backward.But according to such structure, this back pressure can be cushioned the unit and absorb.
According to a further advantageous embodiment of the invention, above-mentioned shearing device comprises that also can detect above-mentioned stick shape lens array primitive plate has been configured to the sensor on the given position; Response sensor is exported and above-mentioned delivering mechanism is quit work, and locks above-mentioned release parts.
By such structure, can be effectively the rod-shaped lens that exposes between foremost rod type lens array and the 2nd rod type lens array partly be configured in off-position between a pair of cutting knife.
According to a further advantageous embodiment of the invention, above-mentioned shearing device also comprises and pushes the pressing plate of the 2nd rod type lens array of number formulary at least in the past that fore-end has been connected to the above-mentioned stick shape lens array primitive plate of above-mentioned positioning element from the top.
By such structure, several the 2nd rod type lens array come-ups can be cut off the rod-shaped lens part conscientiously before can preventing.
According to another embodiment of the present invention, the present invention is a kind of rod type lens array manufacture method, comprise toward constituting the fixing painting process of rod-shaped lens usefulness bonding agent of surface coated that a plurality of rod-shaped lens are arranged in the substrate of the rod type lens array between two plate bases, rod-shaped lens is arranged the arrangement bonding process be adhered on the aforesaid substrate and a plurality of rod type lens arrays of being configured between two plate bases are connect by rod-shaped lens bamboo curtain splint shape, the rod-shaped lens that exposes between adjacent above-mentioned rod type lens array by the stick shape lens array primitive plate that a plurality of rod type lens arrays are being connect by the bamboo curtain splint shape partly cuts off the cut-out operation of isolating single rod type lens array, it is characterized in that above-mentioned painting process comprises: the reprinting roller that is formed with the ditch that along the circumferential direction extends on outer peripheral face is supplied with bonding agent, reprint roller strip ground from this and reprint the operation of bonding agent to the outer peripheral face of the applicator roll of being reprinted the roller configuration over against this; With the above-mentioned substrate that is coupled is transmitted and makes this substrate be applied to the operation on aforesaid substrate surface over against above-mentioned applicator roll outer peripheral face, the bonding agent of being reprinted above-mentioned applicator roll outer peripheral face along the direction with the axis quadrature of above-mentioned applicator roll; Above-mentioned arrangement bonding process comprises: the operation of temporarily arranging a plurality of rod-shaped lens on the fixed head that is configured to level substantially by given state; It can be operation on the installed surface of portable plate of center turn with the rotation that extends on said fixing plate upper horizontal ground that certain a slice in the aforesaid substrate is installed in; The top position that to make above-mentioned portable plate be the center turn when this installed surface of above-mentioned portable plate is in the top of said fixing plate and is right against above it with interval with above-mentioned rotation; Contact with this installed surface that makes above-mentioned portable plate move, make above-mentioned portable plate downwards and said fixing plate top, reprint operation on the aforesaid substrate temporarily being arranged in a plurality of rod-shaped lens above this; Above-mentioned cut-out operation comprises: above-mentioned stick shape lens array primitive plate is delivered between a pair of cutting knife that is faced configuration and made the above-mentioned rod-shaped lens that exposes partly be in this to the operation between the cutting knife; Make this leave degree at it and surpass above-mentioned rod type lens array leaving that the position is close with it and relatively move, cut off the above-mentioned rod-shaped lens that exposes operation partly between the approximated position can cut off the rod-shaped lens part of exposing between above-mentioned rod type lens array time when thick cutting knife.
According to another embodiment of the invention, the present invention is a kind of bonding agent apparatus for coating, be used for it is characterized in that: comprise coater unit and connecting gear toward constituting the fixing rod-shaped lens bonding agent of surface coated that a plurality of rod-shaped lens are arranged in the substrate of the rod type lens array between two plate bases; Coater unit comprises that the surface is formed with along the circumferential direction the ditch that extends and is supplied to the reprinting roller of bonding agent and is applied to applicator roll on the aforesaid substrate over against this reprintings roller configuration and the bonding agent from this reprinting roller reprinting; Above-mentioned connecting gear is aforesaid substrate is transmitted on the edge with the direction of the axis quadrature of above-mentioned applicator roll a connecting gear.
By such structure, on the part of the substrate of the ditch of reprinting roller, can overbrushing cloth bonding agent.Therefore, need the part of bonding agent or the part of needs bonding agent how at substrate surface, by making its ditch over against applicator roll, can be at the part emphasis coating adhesive of necessity.
The invention provides a kind of bonding agent coating process, be used for toward constituting the fixing bonding agent used of rod-shaped lens of surface coated that a plurality of rod-shaped lens are arranged in the substrate of the rod type lens array between two plate bases, it is characterized in that, comprising: supply with bonding agent, reprint bonding agent from this reprinting roller strip ground to the operation of quilt over against the outer peripheral face of the applicator roll of this reprinting roller configuration to the reprinting roller of the ditch that along the circumferential direction extends that on outer peripheral face, forms; With the above-mentioned substrate that is coupled is transmitted and makes this substrate be applied to the operation on aforesaid substrate surface over against above-mentioned applicator roll outer peripheral face, the bonding agent of being reprinted above-mentioned applicator roll outer peripheral face along the direction with the axis quadrature of above-mentioned applicator roll.
According to another embodiment of the invention, the present invention is that a kind of rod-shaped lens is arranged adhering device, be used to make a plurality of rod-shaped lens and be arranged in rod type lens array between two plate bases, it is characterized in that, comprising: be configured to level substantially and in the above by the temporary transient fixed head of arranging a plurality of rod-shaped lens of given state, certain a slice is installed on its installed surface in the aforesaid substrate and can be the portable plate of center relative said fixing plate turn with the rotation that extends on said fixing plate upper horizontal ground to the top position, the guiding mechanism that guides above-mentioned portable plate to move between position and lower position up along the vertical direction, with the application of force unit that makes above-mentioned portable plate trend top position; Above-mentioned top position means the position when this installed surface of above-mentioned portable plate is in the top of said fixing plate and is right against above it with interval; The position of this installed surface that above-mentioned lower position means above-mentioned portable plate during with top contact of said fixing plate.
Arrange adhering device according to rod type lens array with this structure, is the center turn by making portable plate with the rotation above the said fixing plate, make the portable plate upset, further allow portable plate move to lower position again, fixed head is contacted with portable plate.Therefore can realize two plate aligned positions with structure simple, light weight.In addition, when two plates contacted, two plates were that parallel mobile one side is approaching on one side, so the rod-shaped lens of temporarily lining up row are difficult to be upset arrangement.
According to another embodiment of the invention, the present invention is that a kind of rod-shaped lens is arranged adhering method, be used to make a plurality of rod-shaped lens and be arranged in rod type lens array between two plate bases, it is characterized in that, comprising: the operation of on the fixed head that is configured to level substantially, temporarily arranging a plurality of rod-shaped lens by given state; It can be operation on the installed surface of portable plate of center turn with the rotation that flatly extends in said fixing plate top position that certain a slice in the aforesaid substrate is installed in; The position that to make above-mentioned portable plate be the center turn when this installed surface of above-mentioned portable plate is in the top of said fixing plate and is right against above it with interval with above-mentioned rotation; Contact with this installed surface that makes above-mentioned portable plate move, make above-mentioned portable plate downwards and said fixing plate top, reprint operation on the aforesaid substrate temporarily being arranged in a plurality of rod-shaped lens above this.
According to another embodiment of the invention, the present invention is a kind of stick shape lens array primitive plate shearing device, be used for partly cutting off and isolate single rod type lens array by the rod-shaped lens that a plurality of rod type lens arrays are exposed between adjacent above-mentioned rod type lens array by the stick shape lens array primitive plate that forms the bamboo curtain splint shape in abutting connection with rod-shaped lens and connecting, above-mentioned rod type lens array system is configured in rod-shaped lens between two plate-shaped members and constitutes, it is characterized in that described stick shape lens array primitive plate shearing device comprises: faced configuration and a pair of cutting knife that relatively moves between position and approximated position can left, and above-mentioned stick shape lens array primitive plate delivered to the mechanism that gives between this a pair of cutting knife; Above-mentionedly leave that the position means that above-mentioned a pair of cutting knife leaves mutually and it leaves degree and surpasses the position of above-mentioned rod type lens array when thick; Above-mentioned approximated position means that above-mentioned a pair of cutting knife is close and position can cut off the rod-shaped lens part of exposing between the above-mentioned rod type lens array time.
By such structure,, also can cut off the rod-shaped lens part of exposing effectively even if the rod type lens array on the stick shape lens array primitive plate is narrow at interval.
According to the present invention, be the stick shape lens array primitive plate that the bamboo curtain splint shape connecting with narrow interval each other at rod type lens array rod type lens array is separated and the low stick shape lens array primitive plate shearing device of operating cost even if can provide a kind of, perhaps comprise the rod type lens array manufacturing installation and the manufacture method of this stick shape lens array primitive plate shearing device.
Can also provide a kind of rod-shaped lens simple in structure, in light weight, accurately contraposition to arrange adhering device according to the present invention or comprise that this rod-shaped lens arranges the rod type lens array manufacturing installation and the manufacture method of adhering device.
Also provide according to the present invention a kind of in the rod type lens array manufacturing, use can be coated with the bonding agent apparatus for coating of bonding agent of necessary q.s and rod type lens array manufacturing installation and the manufacture method that comprises this bonding agent apparatus for coating with the necessary part of substrate surface to rod type lens array.
Description of drawings
Fig. 1 utilizes the rod-shaped lens of most preferred embodiment of the present invention to arrange the schematic perspective view of the stick shape lens array primitive plate that adhering device produces.
Fig. 2 is the schematic perspective view that utilizes the rod type lens array that the rod type lens array manufacturing installation of most preferred embodiment of the present invention produces.
Fig. 3 is the schematic perspective view that the rod-shaped lens of most preferred embodiment of the present invention is arranged adhering device.
Fig. 4 is the stereographic map of the substrate of bamboo curtain splint shape connection.
Fig. 5 utilizes the rod-shaped lens of most preferred embodiment of the present invention to arrange the enlarged diagram of the relation of the fulcrum of adhering device and slotted hole.
Fig. 6 has been reprinted the stereographic map of the substrate of rod-shaped lens.
Fig. 7 is the schematic perspective view of the bonding agent apparatus for coating major part of the embodiment of the invention.
Fig. 8 is the partial cross section figure on the applicator roll surface of bonding agent apparatus for coating.
Fig. 9 is the partial cross section figure on the applicator roll surface of band bond layer.
Figure 10 is the partial cross section figure on the reprinting roller surface of band bonding agent.
Figure 11 is the stereographic map that has been coated with the substrate behind the bonding agent.
Figure 12 is the stereographic map that has been coated with the substrate behind the bonding agent with the bonding agent apparatus for coating of other embodiment.
Figure 13 is the schematic perspective view of the stick shape lens array primitive plate shearing device major part of the embodiment of the invention.
Figure 14 is the side view that the cutting knife of the stick shape lens array primitive plate shearing device cut-out portion of Figure 13 is in the state when leaving the position.
Figure 15 is the side view same with Figure 14 that the expression cutting knife is in the state of approximated position.
Figure 16 is the vertical view of the structure of the pressing plate that is provided with of signal cut-out portion.
Embodiment
The following describes the structure of the rod type lens array manufacturing installation of most preferred embodiment according to the present invention.The rod type lens array manufacturing installation of the embodiment of the invention comprises rod-shaped lens arrangement adhering device, bonding agent apparatus for coating and stick shape lens array primitive plate shearing device.
The structure of the rod-shaped lens arrangement adhering device 10 of present embodiment is at first described.Fig. 3 is the schematic perspective view that rod-shaped lens is arranged adhering device 10.
It is to make the device that a plurality of rod type lens array 6 bamboo curtain splint shapes connect the stick shape lens array primitive plate 8 (Fig. 1) that forms that the rod-shaped lens of present embodiment is arranged adhering device 10.Stick shape lens array primitive plate 8 is to make as middle product in the process of making rod type lens array 6 (Fig. 2).
Stick shape lens array primitive plate 8 is to constitute like this: be configured to a plurality of rod-shaped lens 1 of state arranged side by side, run through given being separated by to be the many between the 1st substrate 2 and the 2nd substrate 4 of bamboo curtain splint shape configuration.By cut off rod-shaped lens 1 in position shown in the dotted line, can obtain rod type lens array 6.
As shown in Figure 3, rod-shaped lens arrangement adhering device 10 comprises the fixed head 14 that essentially horizontally is fixed on the stand 12.Fixed head 14 is to constitute like this: on the side 16, temporarily be arranged with the temporary transient array substrate 18 of rod-shaped lens 1 or be a plurality of substrates 4 (Fig. 4) that the bamboo curtain splint shape connects by given spaced and parallel ground in the given position configuration thereon.In addition, the circumference at the upper side 16 of fixed head 14 is provided with a plurality of register pins 20, and makes it outstanding upward from upper side 16.
Rod-shaped lens is arranged adhering device 10 and is also comprised portable plate 22.Portable plate 22 is to constitute like this: can be the center turn with the rotation A that is in fixed head 14 tops, relative fixed plate 14 launches or is closed.Portable plate 22 or such formation: can be on its installed surface 24, at the fixing a plurality of substrates 4 (Fig. 4) that are the connection of bamboo curtain splint shape by given spaced and parallel ground of given position.In the present embodiment, the part of the placement substrate 4 of this installed surface 24 is formed with the SS (omitting among the figure) that connects with aspirators such as vacuum pumps, so that substrate 4 suctions of configuration are fixed on this face 24.
Further, at these face 24 circumferences, be formed with pin-and-hole 26, when the installed surface 24 of portable plate 22 overlapped with given relative position relation with the upper side 16 of fixed head 14, the register pin 20 that is located on the fixed head 14 was housed in the pin-and-hole 26 just.Preferably, the size of register pin 20 and pin-and-hole 26 satisfies register pin 20 and can be contained in pin-and-hole 26 these conditions just rightly.So by register pin 20 and pin-and-hole 26, the upper side 16 of fixed head 14 always can overlap by certain relative position relation exactly with the installed surface 24 of portable plate 22.Portable plate 22 also comprises the fulcrum 30 that is configured between a pair of prolongation parts 28.
Rod-shaped lens is arranged adhering device 10 and also is included on fixed head 14 one side outer fixs from the outstanding upward pair of right and left support component 32 that extends of stand 12.The top of support component 32 is formed on the slotted hole 34 that above-below direction extends.The two ends of the fulcrum 30 of portable plate 22 are inserted slotted hole 34 at the inner side that prolongs parts 28, and can be moved in slotted hole 34.It is wide that the outside dimension of fulcrum 30 equals slotted hole 34 substantially.Lower position at each slotted hole 34 disposes spring 36.36 pairs of end application of forces of inserting the fulcrum 30 of slotted hole 34 of this spring make its trend top (Fig. 5).Rotation A is by the upper end of slotted hole 34, and when portable plate 22 was in the top position, the axis on the length direction of fulcrum 30 was consistent with rotation A.
Therefore, portable plate 22, the rotation A that can extend with along continuous straight runs above the outside of the upper side 16 of fixed head 14 is the center, face 24 towards above the position (open position) of launching and face 24 with given interval over against between the top position (closing the position) of the upper side 16 of fixed head 14, by direction turn shown in the arrow B, can launch or closure by relative fixed plate 14.
Also have, spring 36 lower ends are housed in the hole that is formed at slotted hole 34 bottom surfaces.Slotted hole 34 is to constitute like this: when fulcrum 30 is in slotted hole 34 lower ends, and the face 24 of portable plate 22 and upper side 16 butts of fixed head 14.Therefore, push fulcrum 30 downwards, can make fulcrum 30 move to slotted hole 34 lower ends, make the face 24 of portable plate 22 and upper side 16 butts of fixed head 14 by overcoming spring 36 elastic force.That is, by fulcrum 30 and slotted hole 34, portable plate 22 is directed at above-below direction.
The 1.5-3 of length that the length of slotted hole 34 is made as the teat branch of register pin 20 is advisable about doubly, preferably is set to: 2 times+fulcrum, 30 diameters of the length of the teat branch of register pin 20.
The side direction of fixed head 14 is provided with depression bar 38; This depression bar 38 when upper side 16 butts of the face 24 of portable plate 22 and fixed head 14 from above portable plate 22 is pushed towards fixed head 14.Depression bar 38 is such formations: being installed in the front end of the mast 42 of the rotating clamp solid and gas cylinder of installing on the stand 12 40, can be that the center is along arrow C direction rotation and mobile along the vertical direction with mast 42.Also have, handle 44 is installed on the portable plate 22.
The following describes the rod-shaped lens that uses present embodiment and arrange the manufacturing process that adhering device 10 is made stick shape lens array primitive plate 8.
At first, multi-disc (for example 13) substrate 2,4 (substrate surface is formed with the rod-shaped lens arrangement ditch 2a (4a) that the cross section that can accommodate rod-shaped lens is U-shaped or V-arrangement side by side and continuously), ditch 2a lines up up and by given interval (as 0.5mm) side by side, and a side is coupled to bamboo curtain splint shape (Fig. 4) with jointing tape 46 overleaf.
Even the adhesive tape that jointing tape 46 is also peeled off after being heated so that thermal expansion is little easily is advisable, preferably such adhesive tape for example: establish the siliceous layer that waits the low material of thermal expansivity on the back side of flexible vinyl chloride basis material, form acrylic adhesive layer (as day eastern electrician's corporate system SPV224 etc.) as bond layer from the teeth outwards again.On the face that is formed with ditch 2a (4a) of the substrate 2,4 that the bamboo curtain splint shape connects, utilize bonding agent apparatus for coating coating adhesive 48 described later.
In the present embodiment, use wide w to make substrate 2,4 as 0.8mm, long 1 as the elongated rectangular slab of the resin system of 220-230mm as 6mm, thick d.The ditch 2a (4a) on substrate 2 (4) surfaces, dark 0.1mm, ditch is about 0.6mm at interval.
On the other hand, prepare temporary transient array substrate 18; Be formed with the same a plurality of ditches of spacing on temporary transient array substrate 18 surfaces with ditch 2a, the 4a of substrate 2,4.In its all ditches, all put into by the rod-shaped lens 1 of cutting off for fixed length (as 86mm), be laid on temporary transient array substrate 18 surfaces so that rod-shaped lens 1 is close to.So, temporary transient array substrate 18 is configured in the given position on the upper side 16 of fixed head 14.Also can establish the SS that is connected in vacuum pump, to aspirate fixing temporary transient array substrate 18 at the upper side 16 of fixed head 14; Or with the temporary transient array substrate 18 of adhesive securement.
On the other hand, as shown in Figure 3, the substrate 4 that the bamboo curtain splint shape is connect is disposed at given position on the face 24 of portable plate 22.Portable plate 22 surfaces are provided with the location reference component, by this reference component the substrate 4 that the bamboo curtain splint shape connects are disposed at given position.The setting of this given position will be satisfied: when portable plate 22 coincided with fixed head 14, the rod-shaped lens of arranging on the temporary transient array substrate 18 1 embedded the ditch 4a of substrate 4 just.
After having disposed the substrate 4 that the bamboo curtain splint shape connects, promptly allow vacuum pump work, aspirate by the SS that is provided with from face 24 substrate 4 suctions are fixed on the portable plate 22.In addition, also can not lean on and aspirate, but the substrate 4 that the bamboo curtain splint shape connects is fixed on the portable plate 22 with bonding agent from SS.
Then, the operator holds handle 44, and making portable plate 22 is center upset (turn) about 180 with the fulcrum 30 that is configured on the rotation A.。Owing to fulcrum 30 is imposed the top position that elastic force is in the upper side 16 of fixed head 14 by spring in slotted hole 34, so by upset, portable plate 22 is configured to the top position, and promptly its installed surface 24 is in the top and is right against the upper side 16 of fixed head 14 with interval.
Then, the fulcrum 30 of pushing portable plate 22 while overcome spring 36 elastic force in the slotted hole 34 downwards makes portable plate 22 mobile downwards.Portable plate 22 1 descends, and is located at the pin-and-hole 26 that the front end of the register pin 20 on the fixed head 14 will be arranged on the portable plate 22 and accommodates.Move slotted hole 34 in and register pin 20 embeds in the pin-and-holes 26 by fulcrum 30, portable plate 22 is directed to, under the maintenance state parallel with respect to fixed head 14 near fixed head 14; The installed surface 24 of portable plate 22 is contacted with the temporary transient array substrate 18 of upper side 16 configurations from the direction of the upper side 16 that is orthogonal to fixed head 14.
Under this state, start rotating clamp solid and gas cylinder 40, depression bar 38 is rotated on the another side of portable plate 22, the mast 42 of withdrawing is again pushed portable plate 22 with depression bar 38 in view of the above to fixed head 14.Compressing time is advisable about second with 5-20, is made as in the present embodiment 10 seconds.Preferably has such structure:,, finish automatically to push when through after preset time by the timer timing.Push and by bonding agent 48 by this, temporarily be arranged in rod-shaped lens 1 on the temporary transient array substrate 18 and reprinted on the substrate 4 of the bamboo curtain splint shape connection of installing on the face 24 of portable plate 22 (Fig. 6).
Then, mast 42, the rotation depression bar 38 of elongation rotating clamp solid and gas cylinder 40 make portable plate 22 return the expanded position of Fig. 3.At this moment, by spring 36 elastic force effects, fulcrum 30 returns slotted hole 34 upper ends.
Temporary transient array substrate 18 is taken away from fixed head 14, and the substrate 2 that another bamboo curtain splint shape is connect is configured to the given position on the upper side 16 of fixed head 14.Substrate 2 is configured to be formed with ditch 2a, scribbles facing up of bonding agent 48.
Then, the operator holds handle 44, making portable plate 22 is center upset (turn) about 180 ° to be configured in fulcrum 30 on the rotation A, makes portable plate 22 be configured to the top position, and promptly its face 24 is in the top and is right against the upper side 16 of fixed head 14 with interval.
Then, the fulcrum 30 of pushing portable plate 22 while overcome spring 36 elastic force in the slotted hole 34 downwards makes portable plate 22 mobile downwards.Portable plate 22 1 descends, and is located at the pin-and-hole 26 that the front end of the register pin 20 on the fixed head 14 will be arranged on the portable plate 22 and accommodates.Move slotted hole 34 in and register pin 20 embeds in the pin-and-holes 26 by fulcrum 30, portable plate 22 is directed to, under the maintenance state parallel with respect to fixed head 14 near fixed head 14; The installed surface 24 of portable plate 22 be contacted with fixed head 14 top 12 on the configuration another substrate 2.
Under this state, start rotating clamp solid and gas cylinder 40, depression bar 38 is rotated on the another side of portable plate 22, the mast 42 of withdrawing is again pushed portable plate 22 with depression bar 38 in view of the above to fixed head 14.Compressing time is advisable about second with 5-20, is made as in the present embodiment 10 seconds.Preferably has such structure:,, finish automatically to push when through after preset time by the timer timing.By this contact and pushing, substrate 2 joins with substrate 4 one sides of installing on the installed surface 24 of portable plate 22.
Then, mast 42, the rotation depression bar 38 of elongation rotating clamp solid and gas cylinder 40 make portable plate 22 return the expanded position of Fig. 3.Substrate 2 on the fixed head 14 and the rod-shaped lens of being reprinted on the substrate of installing on the portable plate 22 41 engage, so obtain stick shape lens array primitive plate 8 shown in Figure 2.
Further, stick shape lens array primitive plate 8 is arranged adhering device 10 from rod-shaped lens take off, pressurize bonding with hot-press arrangement with the time of 30-90 second (being advisable in 30 seconds) and the pressure of 100kPa.At this moment, being 70-80 ℃ as if temperature then is advisable with 30-60 second; If temperature is 80 ℃ and then is advisable with about 30 seconds.Also have, when stick shape lens array primitive plate 8 occurs when crooked, also can after pressurization is bonding, carry out 20-30 ℃, 100kPa, colding pressing about 30 seconds.
The stick shape lens array primitive plate 8 that produces like this cuts off the rod-shaped lens 1 ' that exposes between its adjacent rod type lens array 6 with shearing device described later, and rod type lens array 6 cuttings are opened one by one.Carry out end face processing etc. thereafter.
Rod-shaped lens at the foregoing description is arranged in the adhering device 10, is rod-shaped lens 1 to be joined to a plurality of substrate 2,4 bamboo curtain splint shapes connect on the thing that forms.But the present invention also can adopt rod-shaped lens 1 is arranged in 2 structures between the large-size substrate.In addition, also can use the surface not have the flat-shaped substrate of ditch, temporary transient array substrate.
Also having, arrange in the adhering device 10 at the rod-shaped lens of the foregoing description, is that employing is established register pin 20 and in the structure that portable plate 22 is established pin-and-hole 26, still also can be adopted the structure of establishing pin-and-hole and establishing register pin on fixed head 14 on portable plate 22 at fixed head 14.The also available in addition fixed head that can make replaces register pin and pin-and-hole with the parts that a pair of grafting of portable plate relative positioning cooperates.
Further, the rod-shaped lens of the foregoing description arrangement adhering device 10 is employing only is connected in the depression bar 38 of rotating clamp solid and gas cylinder 40 in fixed head 14 a certain side settings a structure.But, also can adopt the structure that the depression bar 38 that is connected in rotating clamp solid and gas cylinder 40 is set in fixed head 14 both sides.
The following describes toward the structure of the apparatus for coating of base plate coating bonding agent.The bonding agent apparatus for coating 52 of present embodiment is the device that is the surperficial given position coating adhesive of the substrate union body 50 that the bamboo curtain splint shape connects toward substrate 2 (4).
Fig. 7 is the schematic perspective view of major part of the bonding agent apparatus for coating 52 of present embodiment.Describe for ease of clear, in Fig. 7, only show 3 substrates 2 (4) that constitute the substrate union body 50 of coating adhesive.
As shown in Figure 7, while bonding agent apparatus for coating 52 is to press direction shown in the arrow D to transmit the device of substrate union body 50 toward the surface coated bonding agent of substrate union body 50.Bonding agent apparatus for coating 52 comprises reprinting roller 56, applicator roll 58 and the transfer roller 60 of the configuration that is parallel to each other.
Reprinting roller 56 is cylindrical metal system roller, and its outside surface is formed with a plurality of ditch portion 54.Each ditch portion 54 constitutes by a pair of ditch 54a, the 54b by given interval (as 2mm) configuration.The ditch portion 54 that constitutes by a pair of ditch disposes (Fig. 8) by given interval (as 4.5mm) each other.Ditch 54a, 54b configured in parallel are extended along the direction with the rotating shaft direct cross of reprinting roller 56.In addition, ditch 54a, 54b are same shape, and in the present embodiment, establishing its bottom R is that 0.8mm, inclined-plane angular aperture α are 60 °, dark 0.2mm.
Applicator roll 58 is the smooth cylindrical metal system roller of outer peripheral face toward substrate union body 50 coating adhesives, is configured in direction of transfer downstream one side of reprinting roller 56.Reprint the near-earth configuration of joining of roller 56 and applicator roll 58, make the microclearance that only forms about 0.1-0.2mm between the two.
In the present embodiment, adopt applicator roll 58 and the adjustable structure of transfer roller 60 spacings.
Transfer roller 60 is for being configured in the cylindrical rubber system roller of applicator roll 58 belows.Transfer roller 60 and applicator roll 58 are provided with the thick smaller gap than the substrate union body 50 of coating adhesive between the two, 50 clampings of substrate union body along direction of transfer send.In the present embodiment, adopt the structure of the variable spaced of transfer roller 60 and applicator roll 58.The length of reprinting roller 56, applicator roll 58 and transfer roller 60 is the same substantially.
Reprinting roller 56, applicator roll 58 and transfer roller 60 are driven along direction shown in arrow E, F and the G by driving mechanism (omitting among the figure) respectively and rotate.Reprint roller 56 and applicator roll 58 inner band well heaters, can be heated to 100-120 ℃ to the surface.
Reprinting upstream one side of roller 56, disposing the substrate union body 50 of coating adhesive is sent into upstream side travelling belt 62 between applicator roll 58 and the transfer roller 60.Upstream side travelling belt 62 comprises a pair of fulcrum 64 that is driven in rotation and 66 and be enclosed within endless-belt 68 on fulcrum 64 and 66.A pair of fulcrum 64 and 66 rotating shaft are configured to the shaft parallel with applicator roll 58 and transfer roller 60.
Upstream side travelling belt 62 is to constitute like this: by driving fulcrum 64 and 66 along the rotation of arrow H direction, the substrate union body 50 that will be seated on the endless-belt 68 transmits to applicator roll 58 directions.
Downstream one side end of upstream side travelling belt 62 is configured in and reprints roller 56 belows, and keeps than the big interval of substrate union body 50 thickness with reprinting between the roller 56.So the substrate union body 50 that is seated on the endless-belt 68 can be admitted between applicator roll 58 and the transfer roller 60 by reprinting roller 56 belows.
Upstream side travelling belt 62 is provided with the pilot unit 70 that extends along the moving direction of endless-belt 68.Pilot unit 70 is installed in and is screwed on the コ shape support plate of upstream side travelling belt 62 side direction, is configured in endless-belt 68 tops and breaks away from endless-belt 68.
Pilot unit 70 has such effect: by with by the lateral margin butt of the substrate union body 50 that on endless-belt 68, transmits, guide substrate union body 50, do not make and on the Width of endless-belt 68, depart from.By this pilot unit 70, always can concern by relative applicator roll 58 maintenance given positions be clamped in 60 of applicator roll 58 and transfer rollers at the substrate union body 50 that transmits on the endless-belt 68 when.
In the downstream of applicator roll 58 side, structure is set with the same downstream travelling belt 72 of upstream side travelling belt 62, it will be sent substrate union body 50 further downstream transmission of one side in the downstream from applicator roll 58 and transfer roller 60.Travelling belt 72 1 sides in downstream are not established pilot unit.
As mentioned above, fulcrum 64 and 66 rotating shaft are configured to the shaft parallel with applicator roll 58 and transfer roller 60, so the substrate union body 50 that transmits by upstream side travelling belt 62 is transmitted towards being orthogonal to the direction of applicator roll 58 with the axle of transfer roller 60.
Further, in the present embodiment, as shown in Figure 7, the rod-shaped lens that substrate union body 50 ties up to substrate 2 (4) is arranged to extend under this state with the shaft parallel ground of a pair of fulcrum 64 and 66 with ditch 2a (4a) and is placed on the endless-belt 68, so substrate union body 50 or substrate 2 (4) tie up to the rod-shaped lens arrangement with being transmitted under the ditch 54a of ditch 2a (4a) reprinting roller 56 together and this state of 54b quadrature.
When substrate 2 (4) spaces etc. are set between the ditch 54a that reprints roller 56 and the 54b in wide, the substrate union body 50 of position every (2mm), ditch portion 54 spaces (4.5mm), pilot unit 70, substrate 2 (4), satisfy such condition: when the substrate union body 50 that sends by upstream side travelling belt 62 passed through to reprint roller 56 belows, the two ditch 54a and the 54b that reprint roller 56 all faced each substrate 2 (4).In the present embodiment, be configured to make ditch 54a and 54b all to face the inside part apart from outer rim 2mm of each substrate 2 (4) every position of, pilot unit 70 etc. between ditch 54a and the 54b.
The following describes the bonding agent painting process that utilizes bonding agent apparatus for coating 52.At first, as shown in Figure 7, be heated to the applicator roll 58 about 110 ℃ already with interior heater and reprinting between the roller 56 placement of adhesives 74.Bonding agent 74 for example can use wet-cured type polyurethanes hot-melt adhesive.Bonding agent 74 is by being heated to about 110 ℃ with the heat of applicator roll 58 from reprinting roller 56, and viscosity becomes about 4300Mpa/sHF.
When driving reprinting roller 56 and applicator roll 58 respectively by arrow E, the rotation of F direction, the bonding agent 74 that viscosity reduces is crushed between reprinting roller 56 and applicator roll 58, extend along reprinting roller 56 surfaces, further invade reprinting roller 56 surfaces again and go up in the ditch 54a and 54b that forms.Its result, bonding agent 74 has become by the basic par 76 uniformly of thickness and has been formed at the plump 78a of portion in ditch 54a and the 54b and bond layer 80 (Fig. 9) that 78b constitutes.
Then, bond layer 80 is reprinted applicator roll 58 surfaces (Figure 10).When being reprinted applicator roll 58 surface, the plump 78a of portion and the 78b that form corresponding to the ditch 54a that reprints roller 56 and 54b have become raised line 78a and 78b.Raised line 78a and 78b are formed on applicator roll 58 surfaces at the width position place corresponding to ditch 54a and 54b.
So raised line 78a and 78b face each substrate 2 (4) of the substrate union body 50 that sends on the endless-belt 68 at upstream side travelling belt 62 under pilot unit 70 guiding, raised line 78a, 78b are relative.
Under this state, as shown in Figure 7, when rod-shaped lens being arranged up substrate union body 50 is placed to the endless-belt 68 upper edge arrow D directions transmission of upstream side travelling belt 62 with ditch 2a, when substrate union body 50 is clamped in 60 of applicator roll 58 and transfer rollers, has reprinted the bond layer 80 on applicator roll 58 surfaces and will have been reprinted substrate union body 50 surfaces.
As mentioned above, in the present embodiment, owing to exist the position of raised line 78a and 78b each substrate 2 (4) in transmit to concern, so for each substrate 2 (4), as shown in figure 11, raised line 78a and 78b are used as the more strip part 82a of bonding agent coating weight and 82b reprints on the substrate 2 (4).Be pointed out that,, 76 bonding agents of reprinting from the par be not shown in Figure 11 for ease of describing.
Like this, by the more part of bonding agent coating weight is formed at substrate 2 surfaces, when the rod-shaped lens that rod-shaped lens is aligned to substrate 2 (4) was arranged with ditch 2a (4a), bonding agent can flow to ditch 2a (4a) end, but be not to spread all over whole ditch, can fix rod-shaped lens up hill and dale.
In addition, by driving applicator roll 58 with different revolutions and reprinting roller 56, can stably form band raised line 78a shown in Figure 10 and the bond layer 80 of 78b.Preferably turn and reprint roller 56 with low speed, and to turn applicator roll 58 at a high speed.For example, preferably the rotating speed with about 100rpm turns reprinting roller 56, and turns applicator roll 58 with the rotating speed of about 1400rpm.
During with bonding agent apparatus for coating 52 coating adhesives of present embodiment, strip part 82a that the bonding agent coating weight is more and the position of 82b become the position apart from the inboard of both side edges 2mm of substrate 2 (4).This position system: distance becomes the position of inboard of the about 1mm of part of lensed endface through cutting (according to the cutting that is taken as the end face processing of being carried out rod type lens array 1 after).By increasing coating weight in such position, can prevent in the pressurized treatments of carrying out prior to end reason bonding agent in rod type lens array along the rod-shaped lens axial flow, extrude in a large number from the substrate lateral margin, and can guarantee that handling the zone of exposing after the i.e. cutting at end face is present in around the rod-shaped lens bonding agent.
In the above-described embodiments, because substrate system connects with the jointing tape 46 that possesses low thermal coefficient of expansion layer and acrylic adhesive layer, so jointing tape 46 can not occur shrinks because of heat, make the situation of substrate 2 (4) distortion or change substrate 2 (4) relative positions, and peel off easily in subsequent handling.
In the bonding agent apparatus for coating 52 of the foregoing description, adopted two ditch 54a, 54b reprinting roller 56 and 1 plate base 2 (4) over against structure.But also can adopt 1 ditch 54 and 1 plate base over against structure, under such structure, preferably, the relative position of ditch position, substrate and substrate union body 50 etc. is configured to make 1 ditch to face middle position on the Width of substrate.So, according to the bonding agent apparatus for coating of this structure, on each substrate 2 (4), respectively form 1 strip part 84 (Figure 12) that the bonding agent coating weight is more.
Also have, though the bonding agent apparatus for coating 52 of present embodiment is toward the bonding agent apparatus for coating that substrate bamboo curtain splint shape is tied coating adhesive on the substrate union body 50 that forms with jointing tape, the also bonding agent apparatus for coating of coating adhesive on 1 plate base.
Describe the stick shape lens array primitive plate shearing device below with reference to the accompanying drawings in detail.The rod type lens array manufacturing installation of present embodiment is to locate to cut off by the rod-shaped lens 1 ' that stick shape lens array primitive plate 8 is exposed between adjacent rod type lens array 6, the device that single rod type lens array 6 is opened from stick shape lens array primitive plate 8 cuttings.Figure 13 probably illustrates the stereographic map of major part of stick shape lens array primitive plate shearing device 86 of present embodiment.
As shown in figure 13, stick shape lens array primitive plate shearing device 86 comprises from stick shape lens array primitive plate 8 cuttings and opens the cut-out portion 88 of rod type lens array 6 and successively stick shape lens array primitive plate 8 is delivered to the portion that gives 90 of this cut-out portion 88.
Giving portion 90 comprises: be a pair of guide plate 94,94 that the file state is arranged the smooth worktable 92 of multi-disc stick shape lens array primitive plate 8 and is configured in these worktable 92 left and right sides side edge parts thereon.The length that the configuration space of a pair of guide plate 94,94 equals the substrate 2 (4) of stick shape lens array primitive plate 8 substantially is the wide of stick shape lens array primitive plate 8.Deliver to the stick shape lens array primitive plate 8 of this cut-out portion 88, along rod-shaped lens 1 bearing of trend with the file state configuration between a pair of guide plate on the worktable 92 94,94.
Give portion 90 and comprise that also pushing is arranged in the push part 96 of the rear end of the stick shape lens array primitive plate 8 on the worktable 92.Push part 96 is the T font, comprises the bar 100 that is connected in these back timber 98 central authorities and extends towards cut-out portion 88 along the back timber 98 and the front end of the trailing edge configuration that is arranged in the stick shape lens array primitive plate 8 on the worktable 92.
The width of the ratio stick shape lens array primitive plate 8 of back timber 98 length settings is little.Bar 100 is connected in cylinder (air cylinder) 102, can freely stretch to cut-out portion 88 directions.By cylinder 102 work, bar 100 is stretched to cut-out portion 88 directions, thereby can successively the stick shape lens array primitive plate 8 that is configured in back timber 98 the place aheads be delivered to cut-out portion 88.Bar 100 front ends are connected in back timber 98 with rod end bearing, can be yaw along the swing of direction shown in the arrow A of Figure 13.
Also have, near two ends, back timber 98 left and right sides, be equipped with the butt parts 104 that are connected to stick shape lens array primitive plate 8 rear ends that are seated on the worktable 92.By spring 106, these butt parts 104 can be installed on the back timber 98 highlightedly from the front, and 106 pairs of these butt parts 104 of spring impose towards the place ahead promptly the elastic force towards stick shape lens array primitive plate 8 directions.
According to such structure,, push part 96 is moved to cut-out portion 88 directions, thereby can will deliver to cut-out portion 88 with the stick shape lens array primitive plate 8 of file state configuration between the guide plate 94,94 of worktable 92 successively by cylinder 102 work.
The structure of cut-out portion 88 is described below.Figure 14 and 15 is side views of signal cut-out portion 88 structures.
Shown in Figure 14 and 15, dispose a pair of cutting knife 108,110 in the cut-out portion 88.Cutting knife 108,110, its length is greater than the rod-shaped lens col width in the stick shape lens array primitive plate 8; Be configured in the anterior position of worktable 92 front ends respectively, and on the leading section of the stick shape lens array primitive plate of sending from the portion of giving 90 8 about the rod-shaped lens part of exposing between rod type lens array 6a, the 6b 1 '.
Cutting knife the 108, the 110th constitutes like this: can (mean that cutting knife 108,110 leaves mutually leaving the position, it leaves the thickness that degree surpasses the rod type lens array 6 of stick shape lens array primitive plate 8, referring to Figure 14) and the approximated position (mean that cutting knife 108,110 is close, the rod-shaped lens part of exposing with cut-out 1 ' is referring to Figure 15) between relatively move.In the present embodiment, establishing the lower cutter 108 that is configured in the below is dead knives of fixing, and the movable blade of the upper cutter 110 that is configured in the top for moving relative to lower cutter 108.
Cutting knife 108,110 is that the point of a knife angle is 30 ° the long flat cutter of double-pole type, is configured to have in the approximated position gap of 0.1mm.In addition, the interval of two cutting knifes 108,110 on fore-and-aft direction (stick shape lens array primitive plate transport direction) is made as 0.1mm.In the present embodiment, adopt worktable 92 all structures of on arrow J direction, swinging of putting stick shape lens array primitive plate 8 with upper cutter 110 interlocks of moving.
When cutting knife 108,110 was configured in the approximated position, the rod-shaped lens part 1 ' that is configured between the cutting knife 108,110 was cut off by cutting knife 108,110, so shown in arrow K, the rod type lens array 6a of front end one side is cut away from stick shape lens array primitive plate 8.
In cut-out portion 88, dispose the front end that butt is fed to the stick shape lens array primitive plate 8 that portion 90 sends here, the positioning element 112 that in cut-out portion 88, stick shape lens array primitive plate 8 is positioned given position.Positioning element 112 is a pair of, about being located at respectively, and the upper portion of difference butt stick shape lens array primitive plate 8 front end both sides.Be pointed out that, in Figure 14 and Figure 15, only show one.
Positioning element 112 is configured to: when stick shape lens array primitive plate 8 is configured in off-position (being that the rod-shaped lens part 1 ' exposed between foremost rod type lens array 6a and the next rod type lens array 6b is configured in the position between a pair of cutting knife 108,110), the upper section of positioning element 112 butt stick shape lens array primitive plates 8 front ends stops stick shape lens array primitive plate 8 forwards to move; And positioning element 112 is relative with push part 96 across the position that cuts off with cutting knife 108,110.
In cut-out portion 88, about going back a pair of reflection sensor 114 is set, it can detect stick shape lens array primitive plate 8 front end butt positioning elements 112.In the present embodiment, adopt such structure: when the output according to sensor 114 detects stick shape lens array primitive plate 8 front end both sides butt positioning elements 112, control device (omitting among the figure) is made the judgement that the rod-shaped lens part of exposing between the prostatitis rod type lens array 6a of stick shape lens array primitive plate 8 and the next rod type lens array 6b 1 ' has been configured to cut-out portion 88 internal cutting off positions, cylinder 102 is quit work, and the position of parts 96 is released in locking.
Further, in the portion of giving 90, the pressing plate 116 that push towards worktable 92 a pair of both sides that will be in the stick shape lens array primitive plate 8 of off-position from the top is set also.Figure 16 is the vertical view of signal pressing plate 116 structures.
As shown in figure 16, pressing plate 116 is to constitute, extend along stick shape lens array primitive plate 8 direction of transfers the plate of configuration with leaf spring.Pressing plate 116 comprises: be in worktable 92 top positions be fixed on base portion 116a on the rod-shaped lens manufacturing installation main body, from base portion 116a towards worktable 92 promptly to stick shape lens array primitive plate 8 below the center section 116b and the crotched fore-end 116c that tilt.
Fore-end 116c comprises: the 1st fork of extending along stick shape lens array primitive plate 8 direction of transfers divides 118 and be configured in the 1st fork and divide the 2nd fork of 118 inboards to divide 120.The 1st fork is divided 118 front end, being separated by is slightly smaller than the thick distance of stick shape lens array primitive plate and extends abreast with worktable basically, will cut stick shape lens array primitive plate 8a push towards worktable 92 from several the 2nd to the 5th rod type lens array 6b of front end one side, 6c.......
And the 2nd fork is divided 120 front ends, is the past terminal number the 3rd to the 5th rod type lens array 6c...... that is configured in the stick shape lens array primitive plate 8 on the off-position is pushed towards worktable 92.By such structure, carry out from stick shape lens array primitive plate 8 cut-out/separation rod type lens arrays 6, even if under the state of only surplus latter two rod type lens array 6 on the stick shape lens array primitive plate 8, also stick shape lens array primitive plate 8 is flatly remained on the given position in the same old way, can cut off exactly.
The following describes the action of stick shape lens array primitive plate shearing device.Put stick shape lens array primitive plate 8, make cylinder 102 work, send stick shape lens array primitive plate 8 to, be connected to positioning element 112 up to its front end to cut-out portion 88.When by sensor 114 positioning element 112 that detected stick shape lens array primitive plate 8 front end butts, cylinder 102 is stopped work, and the position of releasing parts 96 is locked.
Then, upper cutter 110 moves to the approximated position near lower cutter 108, thereby the rod-shaped lens part of exposing between the rod type lens array 6a of stick shape lens array primitive plate 8a front end and the 2nd the rod type lens array 6b 1 ' is cut off.Fallen down by the foremost rod type lens array 6a that gets off from stick shape lens array primitive plate 8a cutting, be housed in the recoverer (omitting among the figure) that is configured in the below.
Then,, make cylinder 102 work again, send stick shape lens array primitive plate 8 to, be connected to positioning element 112 up to its front end when upper cutter 110 leaves lower cutter 108 and arrives when leaving the position.By carrying out above-mentioned action repeatedly, the operation of cutting off rod type lens array 6 from stick shape lens array primitive plate 8 continues to carry out.In the present embodiment, be to utilize mechanical arm to supply with stick shape lens array primitive plate 8 to worktable 92.But, also can lean on other feed mechanisms or operator to supply with.
According to said structure, because pushing the back timber 98 of stick shape lens array primitive plate 8 is that bar 100 swingingly connects relatively, when so even stick shape lens array primitive plate 8 tiltedly has been placed on the worktable 92, can not occur single state of pressing a side yet, stick shape lens array primitive plate 8 can be pressed assigned direction and release.
Also have, when cutting off rod-shaped lens part 1 ', because of the retroaction to the cut-out of cutting knife 108 and 110, rod-shaped lens 1 is understood in arrow L direction and is moved.But, because the fitting 104 that is imposed elastic force by spring 106 is installed on the back timber 98 of pushing stick shape lens array primitive plate 8 rear ends, so the motion of stick shape lens array primitive plate 8 is absorbed by spring 106.And the impact of stick shape lens array primitive plate 8 front ends during with positioning element 112 butts also absorbed (buffering) by this spring.Therefore, can suppress the position deviation of stick shape lens array primitive plate 8 because of the retroaction of cutting off is produced.
Also have, because positioning element 112 is configured to: the upper section of butt stick shape lens array primitive plate 8 front ends is the front of substrate 2 (4) of upside of the rod type lens array 6a of front, even so last time cut rod-shaped lens part 1 ' front end outstanding from stick shape lens array primitive plate 8 front ends, also can position exactly, not influenced by it.
About the shape of pressing plate, be not limited only to shape described in the foregoing description, so long as possess can push at least in the stick shape lens array primitive plate before the getting final product of several the 2nd these effects of rod type lens array.
Also have, the shape of the cutting knife that is used to cut off also is not limited only to embodiment and was described.
The present invention is not limited only to the foregoing description, in the scope of the item that claim of the present invention is put down in writing all changes, distortion can be arranged.

Claims (2)

1. a rod-shaped lens is arranged adhering device, be used to make a plurality of rod-shaped lens and be arranged in rod type lens array between two plate bases, it is characterized in that, comprising: be configured to level and in the above by the temporary transient fixed head of arranging a plurality of rod-shaped lens of given state, certain a slice is installed on its installed surface in the aforesaid substrate and can be the portable plate of center relative said fixing plate turn with the rotation that extends on said fixing plate upper horizontal ground to the top position, the guiding mechanism that guides above-mentioned portable plate to move between position and lower position up along the vertical direction, with the application of force unit that makes above-mentioned portable plate trend top position; Above-mentioned top position means the position when this installed surface of above-mentioned portable plate is in the top of said fixing plate and is right against above it with interval; The position of this installed surface that above-mentioned lower position means above-mentioned portable plate during with top contact of said fixing plate.
2. a rod-shaped lens is arranged adhering method, be used to make a plurality of rod-shaped lens and be arranged in rod type lens array between two plate bases, it is characterized in that, comprising: the operation of on be configured to the fixed head of level, temporarily arranging a plurality of rod-shaped lens by given state; It can be operation on the installed surface of portable plate of center turn with the rotation that flatly extends in said fixing plate top position that certain a slice in the aforesaid substrate is installed in; The position that to make above-mentioned portable plate be the center turn when this installed surface of above-mentioned portable plate is in the top of said fixing plate and is right against above it with interval with above-mentioned rotation; Contact with this installed surface that makes above-mentioned portable plate move, make above-mentioned portable plate downwards and said fixing plate top, reprint operation on the aforesaid substrate temporarily being arranged in a plurality of rod-shaped lens above this.
CNB2005100774821A 2003-01-29 2004-01-29 Rod-like lens array mfg appts and its mfg. method Expired - Fee Related CN100434939C (en)

Applications Claiming Priority (9)

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JP2003020577 2003-01-29
JP2003-020577 2003-01-29
JP2003020577 2003-01-29
JP2003030929 2003-02-07
JP2003-030929 2003-02-07
JP2003-041136 2003-02-19
JP2003041136 2003-02-19
JP2003414716 2003-12-12
JP2003-414716 2003-12-12

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CN1715959A CN1715959A (en) 2006-01-04
CN100434939C true CN100434939C (en) 2008-11-19

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CN113391455B (en) * 2021-06-11 2022-07-08 中国人民解放军国防科技大学 Rod mirror array device for splicing and synthesizing optical fiber laser array beams

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0659101A (en) * 1992-08-10 1994-03-04 Nippon Sheet Glass Co Ltd Lens array and its manufacture
JP2001027713A (en) * 1999-05-12 2001-01-30 Mitsubishi Rayon Co Ltd Optical transmission body array and its manufacture, and led printer and scanner
CN1323992A (en) * 2000-05-11 2001-11-28 日本板硝子株式会社 Rod-like lens array mechanism
CN1332381A (en) * 2000-07-07 2002-01-23 日本板硝子株式会社 Imaging device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0659101A (en) * 1992-08-10 1994-03-04 Nippon Sheet Glass Co Ltd Lens array and its manufacture
JP2001027713A (en) * 1999-05-12 2001-01-30 Mitsubishi Rayon Co Ltd Optical transmission body array and its manufacture, and led printer and scanner
CN1323992A (en) * 2000-05-11 2001-11-28 日本板硝子株式会社 Rod-like lens array mechanism
CN1332381A (en) * 2000-07-07 2002-01-23 日本板硝子株式会社 Imaging device

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CN100427973C (en) 2008-10-22
CN1715960A (en) 2006-01-04
CN1715959A (en) 2006-01-04

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