CN100434267C - Composite board made of timber and alumina only and its making process - Google Patents

Composite board made of timber and alumina only and its making process Download PDF

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Publication number
CN100434267C
CN100434267C CNB2005101102696A CN200510110269A CN100434267C CN 100434267 C CN100434267 C CN 100434267C CN B2005101102696 A CNB2005101102696 A CN B2005101102696A CN 200510110269 A CN200510110269 A CN 200510110269A CN 100434267 C CN100434267 C CN 100434267C
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CN
China
Prior art keywords
solid wood
composite board
flaggy
alundum
top layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNB2005101102696A
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Chinese (zh)
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CN1772475A (en
Inventor
蒋世亮
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Individual
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Individual
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Priority to CNB2005101102696A priority Critical patent/CN100434267C/en
Publication of CN1772475A publication Critical patent/CN1772475A/en
Priority to PCT/CN2006/002992 priority patent/WO2007054023A1/en
Application granted granted Critical
Publication of CN100434267C publication Critical patent/CN100434267C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27MWORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00Manufacture or reconditioning of specific semi-finished or finished articles
    • B27M3/0013Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
    • B27M3/006Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by oblong elements connected both laterally and at their ends
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/10Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/042Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/12Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of solid wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2315/00Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
    • B32B2315/02Ceramics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00Animal or vegetable based
    • B32B2317/16Wood, e.g. woodboard, fibreboard, woodchips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2451/00Decorative or ornamental articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2601/00Upholstery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels
    • B32B2607/02Wall papers, wall coverings

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Ceramic Engineering (AREA)
  • Architecture (AREA)
  • Manufacturing & Machinery (AREA)
  • Forests & Forestry (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Floor Finish (AREA)

Abstract

The present invention relates to a composite board and a manufacture method thereof, which relates to manufacture technology for manufacturing floor, deck boards of furniture, boards of cupboards and boards of doors and walls for building and decoration. The composite board comprises a solid board layer and an alumina surface layer on the surface of the board layer, wherein the surface layer is directly fixed on the surface of the board layer by a hot press method; the solid board layer is a board layer sliced by a single layer of pure solid wood. The composite board is used for floor, deck boards of furniture, boards of cupboards, boards of doors and walls for building and decoration, etc. Because the surface of the solid wood base board is fixed with the surface layer of alumina by the hot press method, the surface of the composite board is harder and wear resistant. Meanwhile, natural patterns of the solid wood base board can be shown through the transparent surface layer of alumina. The present invention has natural beautiful appearance.

Description

Composite board and manufacture method thereof that solid wood and alundum (Al are only arranged
Technical field
The present invention relates to the structure and the manufacturing technology thereof of the composite board of a kind of deck plate that is used for Manufacture of Floor, furniture, cabinet plate, door-plate that building decoration is used, wall slab.
Background technology
Be used for the particularly sheet material on floor of door-plate that deck plate, cabinet plate, the building decoration of furniture use, wall slab at present, the individual layer solid wood board is processed from strand by the log of the resource acquisition of opening up forest, because of taking from natural material, the individual layer solid wood board has the good characteristic that liked by the consumer, the wood grain natural beauty, feel is comfortable when doing the floor, belongs to green building material, there is not chemical toxic substance, moisture resistance not yielding etc.; The solid wood board material of the particularly rapid-result material of wherein general individual layer solid wood board such as Manchurian ash, birch etc. is softer, though characteristics such as sound-absorbing, warming, tough flexibility be better are arranged, but case hardness is lower, fearness is collided with, very easily scratch and damage, protective layer is softer, and wearability is relatively poor, can not do high-grade material and use, be not suitable for doing the deck plate of floor and furniture; And some individual layer hard solid wood boards, to, Pontianak iron camphor tree (hophornbeam) etc., material is hard fine and closely woven, the case hardness height as oriental white oak (toothed oak wood), flower pears, heavy ant wood (according to shellfish), the fragrant two wing beans of borneol perfume (or spice) (San Cheong), sweet crust, wearability is good, is fit to do deck plate and the floor that high-grade material is used for furniture; But because the high-grade timber of this class needs nature tens even centuries to form, resource scarcity yields poorly, thereby the price height, can't satisfy the demands of consumers, and the contradiction between this natural resources in short supply and the people's demand becomes increasingly conspicuous; For solving this contradiction, have at present and adopt solid wood composite board, but more solid wood composite board sticks with glue and connects, the burst size of the water proofing property of glue, resistance to ag(e)ing, stripper-resistance and free formaldehyde all will impact the quality and the decoration quality of solid wood composite board, particularly glue contain the human body harmful as chemical toxic substances such as formaldehyde, do not belong to green building material; And the other consolidated floor, strengthen deck plate, though alundum (Al or melamine have been used in the surface, its hardness is higher, wearability is better, but because its substrate uses is fiberboard high, middle density, texture is not attractive in appearance, and the sheet material embrittlement, tough flexibility can reduce, and has influenced its use; And main be that also the sticking with glue of fiberboard of its substrate connects more, contain harmful chemical toxic substance, do not belong to green building material yet; And in the prior art, also useful alundum (Al is made the composite board on top layer, its top layer is being compressed on the fiberboard through HTHP on the sheet-forming machine and is being formed by the alundum (Al powder, then the back side, whole top layer is coated adhesive layer, is compound on the solid wood baseplate with make-up machine; Because its top layer and solid wood baseplate are to stick with glue to connect, not only manufacturing process is loaded down with trivial details, come off easily between top layer and the solid wood baseplate, water proofing property, resistance to ag(e)ing, stripper-resistance are all relatively poor, have a strong impact on its service life, and, can influence user's health, so do not belong to green building material because glue contains harmful chemical toxic substance.
Summary of the invention
At the defective that exists in the above-mentioned prior art, technical problem to be solved by this invention provides that a kind of surface is hard, wear-resisting, transparent, the wood grain natural beauty, sound-insulating, tough flexibility is good, aboundresources, and distinct economic arranged, and do not contain chemical toxic substance, belong to composite board and the manufacture method thereof of green building material.
In order to solve the problems of the technologies described above, a kind of composite board provided by the invention comprises solid wood flaggy and the top layer that is located at described flaggy surface, it is characterized in that described top layer is an alundum (Al; Described top layer directly is fixed on the surface of described flaggy with the method for hot pressing.
Preferably, described solid wood flaggy is the pure solid wood splicing of an individual layer flaggy.
Preferably, described composite board is used for the floor, the deck plate of furniture, cabinet plate, the door-plate that building decoration is used, wall slab etc.
In order to solve the problems of the technologies described above, a kind of method of making described composite board provided by the invention, its step is as follows:
1) plank of solid wood is spliced into the solid wood flaggy with a spot of nontoxic glue hot pressing;
2) surface treatment of described solid wood flaggy is smooth, clean;
3) described solid wood flaggy is put into the surface that the inherent high temperature of hot press is pressed in the alundum (Al direct heat solid wood flaggy;
4) the described solid wood flaggy that is provided with the alundum (Al top layer is opened along gluing seam saw, making only has composite board (blank of grooved and tongued floor) solid wood flaggy and alundum (Al top layer, that do not contain chemical toxic substances such as glue.
The width of plank of solid wood equates in the described step 1); Described width is the summation of width and the tenon and the width in saw crack of finished product floor strip.
Described step 2) in the surface coloring of solid wood flaggy.
In the described step 4) described composite board (blank of grooved and tongued floor) is processed tenon and tongue-and-groove along four limits, thereby make the stripe shape grooved and tongued floor finished product that really belongs to green building material.
Composite board provided by the invention and manufacture method thereof, owing to directly fixed alundum (Al (top layer) with the method for hot pressing on the surface of solid wood flaggy, not only manufacturing process is simple for it, and alundum (Al infiltrates the surface of solid wood flaggy, make the solid wood flaggy very firm with combining of alundum (Al top layer, improve water proofing property, resistance to ag(e)ing and stripper-resistance, prolonged the service life of described composite board; Because the natural wood grain of solid wood flaggy natural beauty can see through transparent alundum (Al top layer and display, described composite board has natural aesthetic property; Because composite board of the present invention can be made in the mode of its direct hot pressing alundum (Al in surface with the rapid-result material that 6-10 such as China fir, alder, Chinese toon wood are become a useful person, belong to green building material, in order to substitute the hard solid wood that 50-100 such as flower pears, heavy ant wood (according to shellfish), fragrant two wing beans are become a useful person, do high-grade material and use, the centuries could generate the high-grade material natural resources of strong wood contradiction in short supply even with nature needs tens to the growing demand of the high-grade material of the hardwood of surperficial hard wear resistant, wood grain natural beauty in people's life for a long time thereby solved; It is softer that rapid-result material of while not only has material, sound-insulating, characteristics such as tough flexibility is good, and have the rapid-result material of alundum (Al to substitute the hard solid wood with the surface to have huge economic benefit, for example in the area, Shanghai, do the China fir on floor, alder, Chinese toon wood constant speed about 50 yuan of the every square meter of cost of becoming a useful person, can use 3-5, and the flower pears, heavy ant wood (according to shellfish), about 200 yuan of the every square meters of hard solid wood cost such as fragrant two wing beans (paint with the UV class on the surface on floor), can use 8-10, the China fir that alundum (Al is arranged with the surface, alder, the Chinese toon wood constant speed every square meter of cost (raw material and the processing cost that comprise alundum (Al) about 60 yuan (not painting) of becoming a useful person is because of its surperficial hard wear resistant can be used 15-20; The huge economic benefit that the present invention brought is conspicuous; And since composite board of the present invention in the solid wood flaggy without glue, described composite board only has solid wood and alundum (Al, does not contain chemical toxic substance, is real green building material, also is one of preferred plan that solves at present described contradiction.
Description of drawings
Fig. 1 is the structural representation of embodiment of the invention composite board;
Fig. 2 is used for the cross sectional representation of the composite board on floor for another embodiment of the present invention.
The specific embodiment
Below in conjunction with description of drawings embodiments of the invention are described in further detail, but present embodiment is not limited to the present invention, every employing analog structure of the present invention, method and similar variation thereof all should be listed protection scope of the present invention in.
As shown in Figure 1, a kind of composite board of the embodiment of the invention comprises the pure solid wood splicing of individual layer flaggy 2 and the top layer 1 that is located at the alundum (Al on described flaggy surface, and the method for described top layer 1 usefulness hot pressing directly is fixed on the surface of described flaggy 2.In the embodiment of Fig. 1 of the present invention, earlier plank of solid wood is spliced into the solid wood flaggy with a spot of nontoxic glue hot pressing, vertically with finger (or joggle), again that the surface treatment of described solid wood flaggy is smooth, clean, put into the surface that the inherent high temperature of hot press is pressed in the alundum (Al direct heat solid wood flaggy, take out its temperature of back and slowly reduce to room temperature, thereby finish whole compound processing course.Described composite board can be used for the floor, the deck plate of furniture, cabinet plate, the door-plate that building decoration is used, wall slab etc.
As shown in Figure 2, the composite board that is used for the floor of another embodiment of the present invention comprises pure solid wood flaggy 2 of individual layer and the top layer 1 that is located at the alundum (Al on described flaggy surface, and the method for described top layer 1 usefulness hot pressing directly is fixed on the surface of described flaggy 2; Described floor is a grooved and tongued floor, laterally is provided with tenon 4 and tongue-and-groove 3.
The manufacture method of the composite board of Fig. 2 embodiment of the present invention is:
1) elder generation is spliced into the solid wood flaggy with the plank of solid wood of fixed width (being the width+tenon of finished product floor strip and the width in saw crack) with a spot of nontoxic glue hot pressing;
2) again with smooth (the every square meter ± 0.5mm), clean, and of the surface treatment of described solid wood flaggy with topical oil solvent (or aqueous solvent) pigment spraying (or roll, the brush) colouring of solid wood flaggy;
3) then described solid wood flaggy is put into inherent 100 ℃ of-200 ℃ of high temperature of hot press the alundum (Al direct heat is pressed in the surface of solid wood flaggy, reduce to room temperature after the taking-up;
4) open along gluing seam saw, making only has composite board (blank of grooved and tongued floor) solid wood flaggy 2 and alundum (Al top layer 1, that do not contain chemical toxic substances such as glue again;
5) at last described composite board (blank of grooved and tongued floor) is processed tenon 4 and tongue-and-groove 3 along four limits, thereby make real stripe shape grooved and tongued floor product harmless, that belong to green building material.

Claims (6)

1, a kind of composite board is made up of solid wood flaggy and the top layer that is located at described flaggy surface, it is characterized in that described top layer is an alundum (Al; Described top layer directly is fixed on the surface of described flaggy with the method for hot pressing.
2, composite board according to claim 1 is characterized in that, described solid wood flaggy is the pure solid wood splicing of an individual layer flaggy.
3, composite board according to claim 1 and 2 is characterized in that, described composite board is used for the floor, the deck plate of furniture, cabinet plate, the door-plate that building decoration is used, wall slab.
4, a kind of method of making the described composite board of claim 1, its step is as follows:
1) plank of solid wood is spliced into the solid wood flaggy with a spot of nontoxic glue hot pressing;
2) surface treatment of described solid wood flaggy is smooth, clean;
3) high temperature of described solid wood flaggy being put into inherent 100 ℃-200 ℃ of hot press is pressed in the alundum (Al direct heat on the surface of solid wood flaggy;
4) the described solid wood flaggy that is provided with the alundum (Al top layer is opened along gluing seam saw, making only has composite board solid wood flaggy and alundum (Al top layer, that do not contain the gel toxic substance.
5, the method for manufacturing composite board according to claim 4 is characterized in that, described step 2) in the surface coloring of solid wood flaggy.
6, the method for manufacturing composite board according to claim 4 is characterized in that, in the described step 4) described composite board is processed tenon and tongue-and-groove along four limits.
CNB2005101102696A 2005-11-11 2005-11-11 Composite board made of timber and alumina only and its making process Expired - Fee Related CN100434267C (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CNB2005101102696A CN100434267C (en) 2005-11-11 2005-11-11 Composite board made of timber and alumina only and its making process
PCT/CN2006/002992 WO2007054023A1 (en) 2005-11-11 2006-11-09 Composite board consisting of timber and alumina and manufacturing process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2005101102696A CN100434267C (en) 2005-11-11 2005-11-11 Composite board made of timber and alumina only and its making process

Publications (2)

Publication Number Publication Date
CN1772475A CN1772475A (en) 2006-05-17
CN100434267C true CN100434267C (en) 2008-11-19

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WO (1) WO2007054023A1 (en)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101871256A (en) * 2010-06-18 2010-10-27 常州市美丽佳装饰材料有限公司 Production process of solid wood tempering floors
CN103114790A (en) * 2013-03-05 2013-05-22 黑龙江华信家具有限公司 Environment-friendly, energy-saving, high-strength, beat-resistant and scratch-resistant public dedicated door and manufacturing method of the same
CN103661452B (en) * 2013-04-24 2016-05-25 中车青岛四方机车车辆股份有限公司 Rail vehicle sound insulation composite floor board
CN104493942B (en) * 2013-12-11 2017-03-01 广西柳州中嘉知识产权服务有限公司 The manufacture method of Eucalyptus timber substrate
CN105835428A (en) * 2016-04-19 2016-08-10 无锡南理工科技发展有限公司 Cedarwood splice plate
CN110216949A (en) * 2019-07-08 2019-09-10 广州市柜族家具有限公司 A kind of antimildew and antibacterial China fir core Yikang plate

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Publication number Priority date Publication date Assignee Title
JPS6467285A (en) * 1987-09-07 1989-03-13 Chugoku Marine Paints Production of wear-resistant woody floor plate
CN1487161A (en) * 2003-06-05 2004-04-07 英 宋 High-bright composite PVC foor board
CN1504621A (en) * 2002-12-05 2004-06-16 东莞市兴昌木业有限公司 Environmental protection wearable water-proof and fire-proof floor and manufacturing method thereof

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JPS5863434A (en) * 1981-10-14 1983-04-15 Mitsui Toatsu Chem Inc Manufacture of particle board
JPH03202A (en) * 1989-05-26 1991-01-07 Aica Kogyo Co Ltd Manufacture of modified wood
JPH11277508A (en) * 1998-03-31 1999-10-12 Nippon Paper Industries Co Ltd Small gapped floor board
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Publication number Priority date Publication date Assignee Title
JPS6467285A (en) * 1987-09-07 1989-03-13 Chugoku Marine Paints Production of wear-resistant woody floor plate
CN1504621A (en) * 2002-12-05 2004-06-16 东莞市兴昌木业有限公司 Environmental protection wearable water-proof and fire-proof floor and manufacturing method thereof
CN1487161A (en) * 2003-06-05 2004-04-07 英 宋 High-bright composite PVC foor board

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Publication number Publication date
WO2007054023A1 (en) 2007-05-18
CN1772475A (en) 2006-05-17

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