CN100424247C - Paillette drive method for needling equipment and driving device - Google Patents

Paillette drive method for needling equipment and driving device Download PDF

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Publication number
CN100424247C
CN100424247C CNB2004100358978A CN200410035897A CN100424247C CN 100424247 C CN100424247 C CN 100424247C CN B2004100358978 A CNB2004100358978 A CN B2004100358978A CN 200410035897 A CN200410035897 A CN 200410035897A CN 100424247 C CN100424247 C CN 100424247C
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paillette
drive rod
band
sewing
centre bore
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CNB2004100358978A
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CN1600930A (en
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邢大川
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Abstract

The present invention relates to a paillette drive method for needling devices and a driving device thereof. The method comprises the steps of cloth conveying, paillette driving synchronous to the cloth conveying step, paillette centre hole identification, paillette diameter identification, paillette drive mechanism adjustment, sewing and paillette belt cutting off. The paillette driving device comprises a frame, a bedplate, a machine head, a power and transmission system and a computer controlling system, wherein one side of the machine head is provided with the paillette drive mechanism which comprises a chassis assembly, an adjustment component, a connecting plate, a paillette disk support frame, a paillette disk, two tension pulleys, a guide plate, a centering mechanism, a paillette belt, a motor, a connecting block, a connecting rod, a paillette drive rod, a torsion spring, a paillette belt cutting mechanism and a cutter pressing block on a needle bar. The paillette driving device can automatically identify paillette belt hole distance, eliminates output errors and error accumulation and can randomly and continuously sew paillette. The paillette driving device has the advantages of low price, simple operation and easy popularization, and is suitable for the sewing devices of computer embroidering machines, sewing machines, etc.

Description

The paillette driving method of sewing device
Technical field
The invention belongs to the sewing device technical field, more particularly relate to the design of the paillette driving method of sewing device.
Background technology
Known equipment with paillette embroidery or sewing all is that additional paillette feeding driving device is realized on the equipment of standard, such as: multi-head computerized embroidery machine, fly shuttle embroidery machine, quilting machines and other sewing devices.The sewing device of these standards includes frame, rack-mounted platen and head, be installed in power and the transmission system between frame and the head and be installed in computerized control system on the head.
Mainly contain two kinds of paillette feeding type of drive at present: a kind of is by driving with the corresponding pinwheel of paillette centre bore spacing.When using the paillette of different size, this type of drive to change different pinwheels, the manufacturing cost height, and complicated operation is difficult for regulating, and can't judge whether the driving output of paillette is complete.If paillette itself is second-rate, pitch-row is inhomogeneous, and this mode is just made mistakes easily continuously, and the driving precision of self is not high.Another is to push down paillette by mechanical structure, drives paillette by frictional force or other modes.This type of drive also needs the adjusting to the drives structure amount of promotion, complex structure because of the size difference of paillette, not easy to operate, can't judge also whether paillette output is complete, and exist the problem of paillette output error accumulation, also not have the fault-tolerant ability of paillette pitch-row error.The paillette feeding drive amount of this dual mode is all set in advance, and mechanism can't initiatively discern the actual apertures distance of paillette, causes the actual error of paillette and the accumulation of error to increase thus.
Summary of the invention
Purpose of the present invention, just be to overcome above-mentioned shortcoming and defect, a kind of actual apertures distance that can discern automatically between current two paillettes is provided, and drive as the feeding that the push-in stroke of this paillette feeding carries out paillette with this identification amount, thereby eliminated the output error and the accumulation of error of paillette, and simplified the paillette driving method of sewing device of the operation principle of device and manufacturing cost and operator's adjustment difficulty.Another object of the present invention is eliminated some restrictions to traditional paillette form exactly, and making becomes possibility to the shape of variation and the paillette embroidery of pitch-row with sewing.
In order to achieve the above object, the present invention includes work feed step and sewing steps, also comprise the steps:
(1) the paillette actuation step of coordinating with the work feed step: design a kind of paillette driving mechanism, it has the paillette drive rod, the termination of paillette drive rod can be inserted in the centre bore of paillette this paillette is driven together with the paillette band, and the step-length of driving just equals the centre bore pitch-row between two paillettes;
(2) paillette centre bore identification step: design a kind of paillette identification loop, when the termination of paillette drive rod falls into the centre bore of next paillette, can discern this information of paillette automatically and then be converted into switched electrical signal, and provide it to computerized control system;
(3) set-up procedure of the identification of paillette diameter and paillette driving mechanism: the anglec of rotation that computerized control system is discerned the diameter of paillette automatically and is translated into the paillette drive motors is remembered, with manual the paillette drives structure is done corresponding adjustment then, the centre position of a previous paillette and a back paillette is under the cutting knife;
(4) the cut-out step of paillette band: design a kind of paillette band shut-off mechanism, when the step of sewing or embroider was carried out, paillette band shut-off mechanism downcut previous paillette.
Work feed step and sewing steps can be the work feed step and the sewing steps of Sewing machines, also can be the tabouret work feed and the head sewing of computer embroidering machine.
Head one side of paillette drive unit also is installed with the paillette driving mechanism.It comprises the chassis assembly that is installed on the platen, be fixed on the adjusting parts on the chassis, be fixed on the connecting plate of regulating on the parts, be fixed on the paillette disc carrier on the connecting plate, be installed in the paillette dish on the paillette disc carrier, be installed in two regulating wheels up and down on the paillette disc carrier, be fixed on guided plate and centering body on the paillette disc carrier, install around in the paillette dish its end and successively walk around up and down paillette band in the paillette groove that two regulating wheels and guided plate and centering body enter chassis assembly, be fixed on the motor on the connecting plate, be fixed on the contiguous block on the motor shaft, be fixed on the connecting rod of its lower end band transverse axis in the contiguous block, be sleeved on the paillette drive rod on the transverse axis, be sleeved on the torsion spring on the transverse axis, be fixed on the cutting knife briquetting on paillette band shut-off mechanism that has cutting knife on the chassis and the shank that is fixed on head.The front portion of paillette drive rod is bent downwardly, and its front end has the termination that can insert in the paillette centre bore, the back surface chamfer of termination.Centering body can be introduced the paillette band in the paillette groove for being with bell-mouthed flute profile.
Cover plate and the contiguous block that is fixed on the motor shaft are made by insulating materials, and the paillette drive rod is made by conductive metallic material with the chassis and its rear end respectively is connected with computerized control system with lead, form paillette identification loop.When the termination of paillette drive rod was inserted in the paillette centre bore, paillette drive rod and chassis electrical short sent a closure signal and give computerized control system.
Paillette band shut-off mechanism has the cutting knife body of wearing transverse holes before transverse concave groove and the groove by being fixed on the chassis assembly, be installed in screw on the cutting knife body, be installed in pivot in the transverse holes of cutting knife body, be fixed on the pivot front end cutting knife, be fixed on the pivot rear end fixed block, be fixed on another screw on the fixed block, be installed in two extension springs between the screw and constituted.The front portion of cutting knife be positioned at cutting knife briquetting on the shank below.When the centre position of a previous paillette and a back paillette was under the cutting knife, down the shank of motion drive cutting knife briquetting was depressed cutting knife, previous paillette is downcut thereupon.
Chassis assembly by the chassis, be installed in the paillette frid of both sides, chassis and the cover plate that is installed on the paillette frid is formed, be fixed together with screw.Two paillette frids are formed the paillette groove, have guiding groove on the cover plate.The effect of guiding groove is that the anterior reclinate front end of paillette drive rod is introduced in the paillette groove.
The presser feet lower end of head is semi-circular, and semiorbicular front end aligns with eedle, and semiorbicular internal diameter is greater than the external diameter of paillette.
The invention provides a kind of sewing that can finish paillette, can discern the actual apertures distance between two paillettes automatically, thereby eliminate the output error and the accumulation of error of paillette; Can make paillette arbitrarily, continuously; Cheap, simple to operate, the paillette driving method and the drive unit thereof of the sewing device that is easy to promote in a wider context.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention 2.
Fig. 2 is the partial perspective view of Fig. 1.
Fig. 3 is the three-dimensional exploded view of paillette driving mechanism.
Fig. 4 is the schematic perspective view of paillette band shut-off mechanism.
Fig. 5 is the schematic diagram of cutting knife and relevant movement parts.
Fig. 6 is the schematic diagram of chassis and paillette band.
Fig. 7 is that the A-A of Fig. 6 analyses and observe and the schematic diagram of paillette drive rod, shank, cutting knife.
The specific embodiment
Embodiment 1.A kind of paillette driving method of sewing device.It comprises work feed step and sewing steps, also comprises the steps:
(1) with the synchronous paillette actuation step of work feed step: design a kind of paillette driving mechanism, it has the paillette drive rod, the termination of paillette drive rod can be inserted in the centre bore of paillette this paillette is driven together with the paillette band, and the step-length of driving just equals the centre bore pitch-row between two paillettes;
(2) paillette centre bore identification step: design a kind of paillette identification loop, when the termination of paillette drive rod falls into the centre bore of next paillette, can discern this information of paillette automatically and then be converted into switched electrical signal, and provide it to computerized control system;
(3) set-up procedure of the identification of paillette diameter and paillette driving mechanism: the anglec of rotation that computerized control system is discerned the diameter of paillette automatically and is translated into the paillette drive motors is remembered, with manual the paillette drives structure is done corresponding adjustment then, the centre position of a previous paillette and a back paillette is under the cutting knife;
(4) the cut-out step of paillette band: design a kind of paillette band shut-off mechanism, when the step of sewing or embroider was carried out, paillette band shut-off mechanism downcut previous paillette.
Embodiment 2.A kind of paillette drive unit of sewing device is as Fig. 1~shown in Figure 7.It comprises frame, rack-mounted platen and head, be installed in power and the transmission system between frame and the head and be installed in computerized control system on the head.One side of head also is installed with the paillette driving mechanism.It comprises the chassis assembly (8) that is installed on the platen, be fixed on the adjusting parts (16) on the chassis (8), be fixed on the connecting plate of regulating on the parts (16) (5), be fixed on the paillette disc carrier (3) on the connecting plate (5), be installed in the paillette dish (1) on the paillette disc carrier (3), be installed in two regulating wheels (4) up and down on the paillette disc carrier (3), be fixed on guided plate (6) and centering body (7) on the paillette disc carrier (3), install around in paillette dish (1) its end and successively walk around paillette band (2) in the paillette groove that two regulating wheels (4) and guided plate (6) and centering body (7) up and down enter chassis assembly (8), be fixed on the motor (11) on the connecting plate (5), be fixed on the contiguous block (10C) on the axle (11A) of motor (11), be fixed on the connecting rod (10B) of its lower end band transverse axis in the contiguous block (10C), be sleeved on the paillette drive rod (9) on the transverse axis, be sleeved on the torsion spring (10A) on the transverse axis, be fixed on the cutting knife briquetting (14) on paillette band shut-off mechanism (12) that has cutting knife on the chassis assembly (8) and the shank (13) that is fixed on head.The front portion of paillette drive rod (9) is bent downwardly, and its front end has the termination that can insert in the paillette centre bore, the back surface chamfer of termination.
Paillette band shut-off mechanism (12) is by being fixed on the cutting knife body (12D) that has transverse concave groove and the preceding band of groove transverse holes on the chassis assembly (8), be installed in the screw (12G) on the cutting knife body (12D), be installed in the pivot (12B) in the transverse holes of cutting knife body (12D), be fixed on the cutting knife (12A) of pivot (12B) front end, be fixed on the fixed block (12C) of pivot (12B) rear end, be fixed on another screw (12F) on the fixed block (12C), being installed in two extension springs (12E) between the screw constitutes.The front portion of cutting knife (12A) be positioned at cutting knife briquetting (14) on the shank (13) below.
Chassis assembly (8) by chassis (8C), be installed in the paillette frid (8B) of both sides, chassis (8C) and the cover plate (8A) that is installed on the paillette frid (8B) is formed, be fixed together with screw.Two paillette frids (8B) are formed the paillette groove, have guiding groove on the cover plate (8A).
Cover plate (8A) and the contiguous block (10C) that is fixed on the motor shaft (11A) are made by insulating materials, and paillette drive rod (9) is made by conductive metallic material with chassis (8C) and its rear end respectively is connected with computerized control system with lead, form paillette identification loop.
The presser feet of head (13A) lower end is semi-circular, and semiorbicular front end aligns with eedle (15), and semiorbicular internal diameter is greater than the external diameter of paillette.
The present invention is used on the multi-head computerized embroidery machine, and this multi-head computerized embroidery machine can be sewed.Among Fig. 1, paillette disc carrier (3) is supporting standardized paillette disk (1), and paillette band (2) is by two regulating wheels (4), and the centering body (7) through guided plate (6) back enters the paillette groove (8B) on the paillette drives structure chassis assembly (8); By paillette drive motors (11), be connected the paillette driving mechanism that connecting rod (10), paillette drive rod (9), paillette band shut-off mechanism (12) on motor (11) axle are formed, by connecting plate (5) paillette dish (1) support (3) is linked to each other with paillette drive motors (11), paillette drives chassis (8C) and is connected on the connection version (5) by connection adjusting parts (16), above-mentioned all parts become a relatively independent integral body, connect to regulate the front and back adjustment that parts (16) can be done paillette band driving direction.Total is fixed on multi-head computerized embroidery machine head one side.
With reference to Fig. 2-7, the operation principle that paillette drives is described below.In the embodiments of the invention 2, paillette drive rod (9) front portion is a particular design, and its front end has the termination that can insert in the paillette centre bore, the back surface chamfer of termination.In the paillette centre bore, can promote paillette forward, can skid off the paillette centre bore backward.And, in the time of in paillette drive rod (9) termination falls into paillette (2) centre bore, can provide feedback signal, with the information of identification paillette to computerized control system.Therefore in the paillette driving mechanism in the present embodiment, paillette drive rod (9) and chassis (8C) adopt the material of electric conductivity, and are connected to computerized control system by holding wire (20) respectively, form in " paillette identification loop ".Contiguous block (10C) on chassis cover plate (8A) and the motor shaft (11A) adopts dielectric material, is separated by by paillette frid (8B) between chassis (8C) and the cover plate (8A), is used to place the paillette band between the paillette frid (8B).On the chassis cover plate (8A) individual guiding groove is arranged, drive rod (9) front end contacts with paillette band (2) by this guiding groove.Drive rod compresses torsion spring (10A) makes paillette drive rod (9) front end have certain downforce, and drive rod (9) can be avoided beating and can insert easily in the paillette centre bore, and drive rod (9) front end can well contact with chassis (8C).
The cutting knife (12A) of paillette band shut-off mechanism (12) is installed in and the mutually neat position of front end, chassis (8C), forms shear mechanism.When multi-head computerized embroidery machine shank (13) and eedle (15) fell, the cutting knife briquetting (14) that is fixed on the shank (13) can be depressed cutting knife (12A), cuts off the paillette band that grows chassis (8C) fore-end, meanwhile cutting knife back-moving spring (12E).Cutting knife (12A) can set back with the rising of shank (13) subsequently.Multi-head computerized embroidery machine presser feet (13A) is designed to semi-circular, and semi-circular front end aligns with eedle (15), and semi-circular internal diameter is greater than the diameter of paillette.If eedle (15) just in time inserts the circular hole that grows the part paillette, the junction of first paillette (2A) and second paillette (2B) on the front end of line of chassis (8C), has just realized that independent paillette drives just simultaneously.
With reference to Fig. 2-7, below describe the operation principle in " paillette identification loop " in detail: present existing paillette band all is a nonmetallic materials system, does not have electric conductivity.And the contiguous block (10C) on chassis cover plate (8A) and the motor shaft (11A) also all adopts dielectric material.When the termination of drive rod (9) did not fall into the paillette centre bore, non-conductive the making of paillette " paillette identification loop " disconnected.And when the termination of drive rod (9) fell into the centre bore of paillette, the termination of drive rod (9) can directly contact with chassis (8C), made " paillette identification loop " closure.The function that realizes paillette identification is opened and closed to computerized control system by " paillette identification loop " thus.
With reference to Fig. 6-7, describe the detailed process that the present embodiment paillette drives, paillette is discerned below in detail.When changing the paillette band of different size, at first allow computerized control system discern the diameter of paillette automatically and the paillette drives structure is done corresponding adjustment: before opening machine power, the termination of drive rod (9) is put into the centre bore of second paillette (2B), (near the direction of shank) mobile drive rod (9) forward, the termination of drive rod (9) can promote paillette band (2), makes first paillette (2A) be pushed out chassis (8C) front end; Simultaneously, manually shank (13) is reduced, makes eedle (15) pass the centre bore of first paillette (2A), adjust then to connect and regulate parts (16), make chassis (8C) before correct the junction of first paillette of alignment (2A) and second paillette (2B); Opening power then.After the opening power, computerized control system at first can lock the current angle of paillette drive motors (11).Computerized control system has been designed " paillette identification " man-machine dialog interface, and when selecting " paillette identification " function, computerized control system is at first judged the state in " paillette identification loop ".If " paillette identification loop " is " disconnection " state, illustrate that the termination of paillette drive rod (9) does not put in place, that is do not put into the paillette centre bore that computerized control system can not rotate by drive motors (11); If " paillette identification loop " is " closure " state, computerized control system can be controlled paillette drive motors (11) and turn clockwise, and moving (direction of leaving shank (13)) after driving drive rod (9), the paillette centre bore can be left in the termination of paillette drive rod (9).The insulating properties of paillette band (2) itself makes " paillette identification loop " be in " disconnection ".Under the state of " paillette identification loop " " disconnection ", motor (11) continues to turn clockwise, and the termination of paillette drive rod (9) is moved after also continuing thereupon.After in the process of moving, the termination of drive rod (9) and the frictional force between the paillette can drive the pulling force that moves after paillette band (2) has.Because eedle this moment (15) inserts in the centre bore of first paillette (2A), move the inertial error in the time of therefore can revising paillette and be pushed out after making paillette band (2) can not continue.When the termination of paillette drive rod (9) fell into the centre bore of the 3rd paillette (2C), " paillette identification loop " was closed.After computerized control system is received this closure signal, stop the rotation of motor (11) immediately, the above-mentioned angle [alpha] of rotating of motor (11), the distance X in last two the adjacent center holes of promptly corresponding paillette band (2).Computerized control system will be remembered this anglec of rotation α, the control of paillette drive amount after being used for.In like manner, also contrary calculation of paillette pitch-row X can be the anglec of rotation α of motor (11) directly to be set by the computerized control system man-machine interface by paillette pitch-row X.
With reference to Fig. 6-7, below describe the course of work that the present embodiment paillette drives in detail.The front end on the paillette that first is complete (2A) front end alignment chassis (8C) is put into second paillette (2B) centre bore with the termination of paillette drive rod (9), as the SBR of paillette driving.If paillette band (2) or paillette drive rod (9) are not moved behind preceding task, the operator does not just need to do aforementioned preparation.During work, the operator sets presently used paillette pitch-row X in the computerized control system terminal.If do not change paillette pitch-row X value, paillette identification α that computerized control system will use last time to be remembered or the data of X.When needing nail seam paillette, when shank (13) when highest point begins to descend, computerized control system control paillette drive motors (11) was finished one and is rotated counterclockwise angle [alpha] before eedle (15) drops to the paillette horizontal level.This angle value corresponding to make paillette drive rod (9) forward (shank direction) displacement be X, the termination of paillette drive rod this moment (9) promotes the displacement of an X of paillette forward in second paillette (2B) centre bore, be about to first paillette (2A) and intactly release chassis (8C) front end.Eedle (15) continues to descend, and when its needle point was lower than the horizontal level of paillette, computerized control system control paillette drive motors (11) turned clockwise.Paillette drive rod this moment (9) moves backward, falls into the centre bore of second paillette (2B) up to its termination.Meanwhile, shank (13) continues to descend, and the cutting knife briquetting (14) that is fixed on the shank (13) can be oppressed cutter (12A) earnestly, cuts off paillette band (2), that is has finished the driving work of an independent paillette.Continue to drive paillette if desired, paillette drive rod (9) is by the distance X that last time retreated, promote distance of paillette forward, the paillette type of drive of the embodiment of the invention of going round and beginning again is discerned in advance automatically the size of each paillette that is pushed out and is compared, " what retreat; what promote ", guaranteed that displacement equates with current paillette spacing.Therefore paillette type of drive of the present invention had both guaranteed the accuracy that paillette drives, and the inconsistency for paillette band (2) specification and quality provides fault tolerance again, had also reduced the error accumulation that paillette drives simultaneously.
Embodiment 1 and 2 can computerized emboridering machine finishes the sewing of paillette, can discern the actual apertures distance between two paillettes automatically, thereby eliminates the output error and the accumulation of error of paillette; Can make paillette arbitrarily, continuously; Cheap, simple to operate, be easy to apply in a wider context.

Claims (1)

1. the paillette driving method of a sewing device, it comprises work feed step and sewing steps, it is characterized in that it also comprises the steps:
(1) with the synchronous paillette actuation step of work feed step: design a kind of paillette driving mechanism, it has the paillette drive rod, the termination of paillette drive rod can be inserted in the centre bore of paillette this paillette is driven together with the paillette band, and the step-length of driving just equals the centre bore pitch-row between two paillettes;
(2) paillette centre bore identification step: design a kind of paillette identification loop, when the termination of paillette drive rod falls into the centre bore of next paillette, can discern this information of paillette automatically and then be converted into switched electrical signal, and provide it to computerized control system;
(3) set-up procedure of the identification of paillette diameter and paillette driving mechanism: the anglec of rotation that computerized control system is discerned the diameter of paillette automatically and is translated into the paillette drive motors is remembered, with manual the paillette drives structure is done corresponding adjustment then, the centre position of a previous paillette and a back paillette is under the cutting knife;
(4) the cut-out step of paillette band: design a kind of paillette band shut-off mechanism, when sewing steps was carried out, paillette band shut-off mechanism downcut previous paillette.
CNB2004100358978A 2004-09-30 2004-09-30 Paillette drive method for needling equipment and driving device Expired - Fee Related CN100424247C (en)

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Application Number Priority Date Filing Date Title
CNB2004100358978A CN100424247C (en) 2004-09-30 2004-09-30 Paillette drive method for needling equipment and driving device

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KR101075133B1 (en) * 2009-04-14 2011-10-19 임헌흥 Spangle suppling apparatus
FR2950836B1 (en) * 2009-10-02 2012-01-06 Chanel Parfums Beaute DECORATED CARD
CN111254599A (en) * 2020-04-02 2020-06-09 丹阳市德顺刺绣机械有限公司 Base cutter holder assembly capable of being replaced quickly
CN111575936B (en) * 2020-05-20 2023-09-05 浙江信胜科技股份有限公司 Sheet punching device and sheet ironing machine for realizing centering of punching needle and blanking hole

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DE9209764U1 (en) * 1992-07-21 1992-09-17 Zsk Stickmaschinen Gmbh, 4150 Krefeld, De
US5755168A (en) * 1995-10-13 1998-05-26 Zsk Stickmaschinen G.M.B.H. Sequin delivery system for embroidery and/or sewing machines
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