CN100424242C - Zein fiber and its preparing process - Google Patents
Zein fiber and its preparing process Download PDFInfo
- Publication number
- CN100424242C CN100424242C CNB200610127343XA CN200610127343A CN100424242C CN 100424242 C CN100424242 C CN 100424242C CN B200610127343X A CNB200610127343X A CN B200610127343XA CN 200610127343 A CN200610127343 A CN 200610127343A CN 100424242 C CN100424242 C CN 100424242C
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- fibre
- corn
- zein
- spinning
- polyvinyl alcohol
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Abstract
The invention provides a zein fibre, which is provided with good spinning and predominant taking performance, and the producing method. Purifying zein, which is extracted from the stock that is the residue fluid after extracting corn starch, is melt in sig water. It is mixed with various activating agents such as glyoxal. Under the effect of certain temperature, density, pressure and given various activating agent, original fluid with certain density is make up, Zein fibre is slubbed by the technology of wet method and deaeration spinning is completed. Zein fibre is provided with comfortable hand feeling, good gloss, thin single titer which can be slubbed to 0.7dtex, light of specific weight and so on. It can be knitted as high-grade cloth material which is various untra-thin or thickening.
Description
Technical field
The invention belongs to textile material, relate in particular to corn fibre, also relate to the manufacture method of this fiber simultaneously.
Background technology
Zein fiber also is the Vicara fiber the earliest, is the masterpiece of corn fibre.It is to utilize the corn residue, and the isopropyl alcohol with 70% extracts a kind of yellow powder, generally is referred to as the molten protein (Zein) of corn alcohol, and the globular preteins molecule becomes the carboxylic acid sodium base therebetween, forms the salt link, is spun into the Vicara fiber with wet spinning process again.The cross section of Vicara fiber is rounded, and vertical section then is translucent cylindric.Also having a kind of zein fiber is to become PLA with ring-opening polymerization behind the lactic acid cyclization, respin into fiber, the problem that zein fiber production at present exists: the corn PLA is an optical isomeric compound, hard and crisp is one of main character, it wears no resistance, fusing point low (about 175 ℃).Production cost is higher, and the remaining influence that monomer produced in the manufacturing process delays to send out manufacturing process.
Summary of the invention
Purpose of the present invention just provides cheap cost, better spinnability and superior taking, corn fibre.
The technical scheme that the present invention proposes to address the above problem is: use the corn protein producd fibers, with the slag liquid that extracted cornstarch as raw material, utilize chemistry, biochemical new and high technology, zein in the slag liquid is extracted purifying, isolated protein makes it to be dissolved in the diluted alkaline after cleaning, drying.Corn protein accounts for the 10-60% of total amount, adds multiple actives and polyvinyl alcohol blending copolymerization such as acetamide.Under the effect of certain temperature, concentration, pressure and a certain amount of multiple actives, be mixed with certain density spinning solution, make the spinning liquid of blend copolymerization.Use the wet processing spinning, spin corn fibre, carry out vacuum defoamation, then the spray silk.
The amide nitrogen content of corn fibre is higher, thereby with after the acetalation processing, the stability of fiber better.Contain arginine less and do not contain amion acetic acid owing to it again.Therefore, its swelling capacity in water or in the sig water is less.On the corresponding macromolecular chain the side chain that stagnates with benzene also less.When stretching, post processing processing spun filament is orientated easily.The stability of typing, the fracture strength of its fiber is relative with elasticity better.
Description of drawings
Fig. 1 is the process chart of patent of the present invention
The specific embodiment
As raw material, the isopropyl alcohol of 50-70% is that extract extracts purifying to zein in the slag liquid with the slag liquid that extracted cornstarch, and isolated protein makes it to be dissolved in the diluted alkaline after cleaning, drying.Multiple actives such as corn protein accounts for the 10-60% of total amount, the adding acetamide and polyvinyl alcohol are added to the reactor blend.55 ℃-105 ℃ of heating, react to stir in 100 minutes and is mixed with the spinning solution that 10-40% can spin substrate concentration, spin corn fibre with wet processing, carry out again drawing-off, crosslinked, cut off, pack.
The activating agent total content accounts for the 1.7-2.3% of fibre weight, percentage preparation by weight, wherein: dibenzoyl peroxide 0.6-0.8%, bio-ethanol 0.2-0.8%, acetamide 0.1-0.3%, sodium tetraborate 0.3-0.5%, sodium perborate 0.2-0.4%, hydroxylamine hydrochloride 0.1-0.3%.According to different situations, can use two or more REACTIVE DYES.
Corn fibre has the feel as the cashmere, and is soft, smooth, again gloss as the silk arranged.The single fiber degree is thin, can spin the 0.7dtex fine fibre.Light specific gravity, strength and elongation height, acid-fast alkali-proof performance are good.Have and good lead moist and wet putting.Rejoice and drapability are better than silk.Anti-boiling water shrinks and dry heat resistance.Can be knitting, tatting becomes the high-grade fabric of various ultra-thin or thickenings.
Claims (2)
1. corn fibre, it is characterized in that, this corn fibre also contains polyvinyl alcohol and bioactive agent composition, active agent content accounts for the 1.7-2.3% of fibre weight, corn protein accounts for the 10-60% of total amount, and the activating agent of use is formulated as by weight percentage: dibenzoyl peroxide 0.6-0.8%, bio-ethanol 0.2-0.8%, acetamide 0.1-0.3%, sodium tetraborate 0.3-0.5%, sodium perborate 0.2-0.4%, hydroxylamine hydrochloride 0.1-0.3%.
2. the preparation method of corn fibre according to claim 1 is characterized in that, step is:
(1) gathers the slag liquid that extracted cornstarch;
(2) corn protein extracts purifying in the slag liquid;
(3) soak polyvinyl alcohol;
(4) polyvinyl alcohol, activating agent after corn protein and the immersion are added to reactor; Heat 55 ℃-105 ℃, reacted 100 minutes;
(5) spinning;
(6) crosslinked;
(7) curl;
(8) cut off;
(9) packing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNB200610127343XA CN100424242C (en) | 2006-04-28 | 2006-09-15 | Zein fiber and its preparing process |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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CN200610040008 | 2006-04-28 | ||
CN200610040008.6 | 2006-04-28 | ||
CNB200610127343XA CN100424242C (en) | 2006-04-28 | 2006-09-15 | Zein fiber and its preparing process |
Publications (2)
Publication Number | Publication Date |
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CN1928171A CN1928171A (en) | 2007-03-14 |
CN100424242C true CN100424242C (en) | 2008-10-08 |
Family
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CNB200610127343XA Expired - Fee Related CN100424242C (en) | 2006-04-28 | 2006-09-15 | Zein fiber and its preparing process |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102864520A (en) * | 2012-04-25 | 2013-01-09 | 四川省宜宾惠美线业有限责任公司 | Method for manufacturing corn protein viscose filaments |
CN102864519A (en) * | 2012-04-25 | 2013-01-09 | 四川省宜宾惠美线业有限责任公司 | Manufacture method of corn protein viscose staple fibers |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2552079A (en) * | 1948-09-21 | 1951-05-08 | Corn Prod Refining Co | Production of zein fibers |
GB716542A (en) * | 1950-07-14 | 1954-10-06 | Bradford Dyers Ass Ltd | The hardening of films, fibres, filaments and fabrics made from non-cellulosic hydrophilic polymers |
US5750064A (en) * | 1996-01-19 | 1998-05-12 | E. I. Du Pont De Nemours And Company | Dry spinning process for producing zein fibers |
CN1372024A (en) * | 2001-02-26 | 2002-10-02 | 淳于永祥 | Soybean protein isolate modified polyvinyl alcohol fibre |
CN1429936A (en) * | 2002-01-04 | 2003-07-16 | 李官奇 | Plant protein synthetic fiber and its manufacturing method |
CN1490444A (en) * | 2002-10-14 | 2004-04-21 | 王琳琳 | Producing process flow path for corn fibre |
CN1515710A (en) * | 2003-01-09 | 2004-07-28 | 李官奇 | Protein synthetic fiber and its production method |
CN1814870A (en) * | 2005-02-05 | 2006-08-09 | 李官奇 | Protein fiber spinning dope and its preparing method |
-
2006
- 2006-09-15 CN CNB200610127343XA patent/CN100424242C/en not_active Expired - Fee Related
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2552079A (en) * | 1948-09-21 | 1951-05-08 | Corn Prod Refining Co | Production of zein fibers |
GB716542A (en) * | 1950-07-14 | 1954-10-06 | Bradford Dyers Ass Ltd | The hardening of films, fibres, filaments and fabrics made from non-cellulosic hydrophilic polymers |
US5750064A (en) * | 1996-01-19 | 1998-05-12 | E. I. Du Pont De Nemours And Company | Dry spinning process for producing zein fibers |
CN1372024A (en) * | 2001-02-26 | 2002-10-02 | 淳于永祥 | Soybean protein isolate modified polyvinyl alcohol fibre |
CN1429936A (en) * | 2002-01-04 | 2003-07-16 | 李官奇 | Plant protein synthetic fiber and its manufacturing method |
CN1490444A (en) * | 2002-10-14 | 2004-04-21 | 王琳琳 | Producing process flow path for corn fibre |
CN1515710A (en) * | 2003-01-09 | 2004-07-28 | 李官奇 | Protein synthetic fiber and its production method |
CN1814870A (en) * | 2005-02-05 | 2006-08-09 | 李官奇 | Protein fiber spinning dope and its preparing method |
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CN1928171A (en) | 2007-03-14 |
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Granted publication date: 20081008 Termination date: 20110915 |