A kind of iron scale impurity removed system and technology
Technical field:
The technology of the present invention relates to a kind of iron scale impurity removed system and technology, particularly a kind of under hot conditions steel scale of steel rolling impurity removed system and technology.
Background technology:
When being raw material production brown iron oxide with steel scale of steel rolling, because factors such as the variation of steel rolling steel grade, steel rolling equipment maintenance, operation, collection, stacking, transportation, contain more impurity in the steel scale of steel rolling, mainly contain the iron scale that exists with the metallic iron form, be silicate material and the oily substance and the moisture of main component with silica.These impurity are very big to the performance hazards of product, influence the class of product and stablizing of quality; Therefore produce brown iron oxide with steel scale of steel rolling and must effectively remove impurity, just can obtain high-grade brown iron oxide product, impurity removing technology has become steel scale of steel rolling and has produced one of key technology of high-grade permanent-magnet ferrite.But do not remove impurity in the steel scale of steel rolling at present there being means preferably.
Summary of the invention:
The technical issues that need to address of the present invention are: effectively remove objectionable impurities before steel scale of steel rolling enters the ball mill grinding.Thinking of the present invention is: according to the different qualities of impurity, adopt different impurity removal process equipment substep removal of impurities, proposed a kind of resistant to elevated temperatures steel scale of steel rolling impurity removed system and technology.Technical scheme of the present invention is: a kind of iron scale impurity removed system, it is characterized in that forming by diagrid, elevator, feed bin, drying kiln, tramp iron separator, belt conveyor and high temperature resistant magnetic roller, and elevator and feed bin all have two, and 1
#Elevator is arranged on a side of diagrid, and elevator top side below is provided with 1
#Feed bin, 1
#The feed bin side-lower is provided with drying kiln, and a side of drying kiln is provided with 2
#Elevator, 2
#Elevator top side below is provided with 2
#Feed bin, 2
#The feed bin below is provided with belt conveyor, and the top of belt conveyor is provided with magnet, and the terminal of belt conveyor is provided with high temperature resistant magnetic roller.
Iron scale impurity removal process step is as follows:
1, the steel scale of steel rolling raw material enters diagrid and screens, and screens out oarse-grained impurity;
2, remove the iron scale raw material of oarse-grained impurity through 1
#Elevator is transported to 1
#Feed bin enters drying kiln then and carries out hyperthermia drying, removes oily substance and moisture, bake out temperature: 110 ℃~270 ℃, and the time: 25~45 minutes;
3, the high temperature iron scale after the oven dry is by 2
#Elevator sends into 2
#Feed bin evenly is fed to belt conveyor again;
4, the iron scale raw material is along with metallic iron impurity is removed by tramp iron separator by the mobile elder generation of belt conveyor, during again by high temperature resistant magnetic roller, remove granule, microparticle impurity, magnetic field intensity 2300~2800 Gausses, operating temperature were less than 270 ℃ when high temperature resistant magnetic roller was worked.
Beneficial effect of the present invention: after this impurity removal process uses, fall silicon, impurity-eliminating effect is fine.Be mainly reflected in: (1) dioxide-containing silica drops to below 0.3%; (2) the brown iron oxide product quality improves, Fe
2O
3The mean value of percentage composition bring up to 99% above level by original 98%; (3) owing to effective impurity of removing, the uniform particles raising, the grinding process condition is improved, and has improved product yield, has prolonged equipment life.
Description of drawings:
Accompanying drawing is a structural representation of the present invention:
Among the figure: 1-diagrid, 2-1
#Elevator, 3-1
#Feed bin, 4-drying kiln, 5-2
#Elevator, 6-2
#Feed bin, 7-belt conveyor, 8-tramp iron separator, 9-is high temperature resistant magnetic roller.
The specific embodiment:
Embodiment 1: referring to accompanying drawing, and the iron scale raw material diagrid 1 of packing into during production, the iron scale raw material is entered separately hopper by hank oversize and minus mesh of branch, and oversize is an impurity, and minus mesh is by 1
#Elevator 2 sends into 1
#Feed bin 3,1
#The iron scale raw material that feed bin is 3 li is sent into drying kiln 4 oven dry, 200 ℃ of bake out temperatures, and the time is 30 minutes, and temperature control is as the criterion with effective removal oil, water impurity, and the high temperature iron scale after the oven dry is by 2
# Elevator 5 sends into 2
# Feed bin 6, evenly be fed to belt conveyor 7 again, the iron scale raw material is on belt conveyor 7, remove metallic iron impurity during by tramp iron separator 8, during by high temperature resistant magnetic roller 9, remove granule, microparticle impurity, magnetic field intensity 2500 Gausses, operating temperature were 250 ℃ when high temperature resistant magnetic roller 9 was worked, and so far the resistant to elevated temperatures steel scale of steel rolling impurity removal process of this kind finishes.After the iron scale raw material was handled through this impurity removal process, the quality of iron scale is significantly improved: (1) dioxide-containing silica dropped to 0.28%; (2) the brown iron oxide product quality improves, Fe
2O
3The mean value of percentage composition bring up to 99.3% by original 98%.
Embodiment 2: bake out temperature is 160 ℃, and the time is 40 minutes; Magnetic field intensity 2400 Gausses, operating temperature were 240 ℃ when high temperature resistant magnetic roller was worked.All the other are identical with embodiment 1.After this impurity removal process used, (1) dioxide-containing silica dropped to 0.29%; (2) the brown iron oxide product quality improves, Fe
2O
3The mean value of percentage composition bring up to 99.2% by original 98%.