CN100420557C - Production process and equipment of air-entraining decoration plate - Google Patents
Production process and equipment of air-entraining decoration plate Download PDFInfo
- Publication number
- CN100420557C CN100420557C CNB2005100150495A CN200510015049A CN100420557C CN 100420557 C CN100420557 C CN 100420557C CN B2005100150495 A CNB2005100150495 A CN B2005100150495A CN 200510015049 A CN200510015049 A CN 200510015049A CN 100420557 C CN100420557 C CN 100420557C
- Authority
- CN
- China
- Prior art keywords
- template
- air
- entraining
- plate
- decoration plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Finishing Walls (AREA)
Abstract
The present invention relates to a production process and a device of an air-entraining decoration plate, which comprises the steps that the raw material is poured in a material distributing groove, the material is flattened on a moulding plate which is provided with a demoulding agent and is laid with gridding cloth, the material is leveled up and is foamed and initially solidified on a conveying belt, the material is pressed into the surface gridding cloth, the moulding plate is broken, and a demoulding is cut in fixed dimension after cured and dried. The production device of the air-entraining decoration plate of the present invention is a special production device which is formed by connecting a support frame, a cross beam, a drive wheel connected with the cross beam, a driven wheel, the conveying belt, the material distributing groove and a ruler. The present invention has the advantages of novel design, simple structure and easy use; furthermore, the production quality and the production efficiency are improved, the cost is reduced, and the present invention is convenient for popularization and popularity. An obtained decoration plate product has the advantages of good thermal insulation, sound insulation, fire prevention, humidity resistance, no toxicological harmless, high compression and bending resistant strength, firmness, light weight, low cost and convenient construction.
Description
Technical field:
The present invention relates to a kind of production technology and equipment of air-entraining decoration plate.
Background technology:
At present, the dalle that interior decoration and finishing work are used mainly contains products such as Thistle board, high calcium plate, glass magnesium plate, cement plate, and this series products belongs to closely knit dalle.This class dalle suitability for industrialized production, mostly be that the material that will stir is cast on the template that is covered with grid cloth of advancing or on the Paper-faced gyp paperboard, then, fix the roller that rotates by two, be squeezed into certain thickness sheet material with the material stand is even.This is that the material denseness is bigger because the material of this class dalle is when stirring cast, the sheet material that pushes out with rotation pair rollers closely knit smooth, thin and thick is even.
Chinese patent CN 2381691Y provides a kind of inorganic polymer foaming sandwich wall board, be to mix and add the blowing agent aluminium powder with flyash with cement, natural foaming moulding at normal temperatures and pressures, as laminboard layer, and be skeleton with glass cloth or steel wire or thin bamboo fence, be layered on foaming inorganic macromolecule material two sides, smear cement mortar again or gypsum forms.This sandwich wall board has characteristics such as good adiabatic sound insulation, fire prevention, protection against the tide, nonhazardous, compression strength height.This kind inorganic polymer foaming sandwich wall board is an air-entraining decoration plate for building.This air-entraining decoration plate production technology is different with above-mentioned sheet material, one, smooth and easy in order to get angry, the air-entraining decoration plate stirred materials is rarer than this sheet material stirred materials, survey its slump 20～30cm with the plastic tube of the high internal diameter 5cm of 10cm, roller with rotation shakeouts material, and material can be bonded on the roller and material can't be shakeout.Its two, after the cast of the material of air-entraining decoration plate is shakeout, also have one to get angry and the initial set process, only get angry finish initial set after, can spread top layer grid cloth.Therefore, no matter gypsum board production line, or high calcium plate, cement plate, glass magnesium board assembly line all are not suitable for the production of air-entraining decoration plate.
Summary of the invention
The production technology and the equipment that the purpose of this invention is to provide a kind of air-entraining decoration plate can overcome the shortcoming of prior art, and the production technology of air-entraining decoration plate of the present invention and equipment can once be finished the production of this decorative panel.Modern design of the present invention, simple in structure, easy to use can improve product quality and production efficiency, and reduces cost, and applicability is strong, is convenient to popularize.The air-entraining decoration plate product that obtains has good insulation, sound insulation, and fire prevention, humidity resistance, and nonhazardous, pressure-proof and snap-resistent intensity height, firm light weight, inexpensive, be convenient to construction.
Air-entraining decoration plate production craft step of the present invention:
1) puts into stirred tank by the various materials of the accurate weighing of material fiting ratio and fully stir, the material that stirs is cast in the distributing trough;
2) when the template of completing glass grid cloth moved to the distributing trough below, insertion prevented the baffle plate that material is excessive in the template both sides, and this plate washer and template be operation forward simultaneously;
3) material shakeouts material scribbling releasing agent and being covered with on the template of bottom grid cloth institute's back(ing) board and the material even running of paving in advancing equably by the distributing trough device;
4) material that shakeouts makes to be consistent smooth by the material thickness behind the scale by determining the scale of material thickness;
5) get angry on the smooth conveyer belt of material in advancing, initial set;
6) treat material get angry end, initial set Hou Pu top layer grid cloth;
7) by determining the device of sheet metal thickness, top layer grid cloth is pressed in the material, determines sheet metal thickness and flatness simultaneously;
8) template is disconnected in template and template joint by disconnected panel assembly;
9) will send into fog room with the typing sheet material of template and carry out maintenance;
10) treat that the maintenance of stereotype plate material reaches the demoulding behind certain intensity and the anti-folding degree;
11) typing sheet material is dried or natural air drying, treat stereotype plate material oven dry or natural air drying after, (2.40 * 1.20m), product is through after the assay was approved, the finished product packing warehouse-in in the scale cutting.
Step 6) and 7 in the above-mentioned air-entraining decoration plate production technology of the present invention) add secondary material distributing between, scale (scraper plate) determines that top layer material thickness, top layer material are got angry, initial set, (600 * 600mm) cutting backs add the surface and wipe off at the step 10) scale, pore is spilt the surface, and then surperficial spraying can be produced high-quality air-entraining decoration plate with good suction sound insulation value.
Described institute back(ing) board is 3～15 meters/minute with the speed of service of the material of paving.
When the described template of completing glass grid cloth moved to the distributing trough below, insertion prevented the baffle plate that material is excessive in the template both sides, and this plate washer and template be operation forward simultaneously.
Described get angry and the initial set temperature is controlled at 30～50 ℃ describedly got angry, initial set finished at 15～25 minutes.
Described fog room temperature is controlled at 40～60 ℃, and curing time got final product the demoulding in 6～10 hours.
Typing sheet material after the described demoulding is dried by drying plant, 60～105 ℃ of bake out temperatures, drying time 8～16 hours.
Special-purpose process units in the air-entraining decoration plate production craft step of the present invention is described below:
The air-entraining decoration plate process units is to be formed by connecting by support, crossbeam and the driving wheel that links to each other with crossbeam, follower, conveyer belt, distributing trough, scale.Motor links to each other with driving wheel, and conveyer belt closely is connected with master, follower involution.Be covered with glass grid cloth on the template.Template closely links to each other with two side shields, and this plate washer and template be operation forward simultaneously.Distributing trough and scale are installed in respectively on the equipment supporter, and scale frame is fixing and regulates the device of scale.The aerating plate is moulding on the template that is covered with grid cloth.Scale can curve the metallic plate of right angle (increasing and the material contact area) with flat sided straight plate or flat sided straight plate below; Scale frame promptly is the scale fixture, is again the adjusting device of control material thickness.
The production technology of air-entraining decoration plate provided by the invention and equipment simplicity of design, easy to use can improve product quality and production efficiency, and reduce cost, and applicability is strong, is convenient to popularize.The air-entraining decoration plate product that obtains has good insulation, sound insulation, and fire prevention, humidity resistance, and nonhazardous, the compression strength height, firm light weight, inexpensive, be convenient to construction.
Description of drawings:
Fig. 1 is the air-entraining decoration plate technological process of production.
Fig. 2 is abatvoix technological process of production figure.
Fig. 3 is an air-entraining decoration plate process units schematic diagram.
The specific embodiment
As shown in the figure, 1 motor, 2 driving wheels, 3 conveyer belts, 4 crossbeams, 5 followers, 6 plate washers, 7 supports, 8 scales, 9 templates, 10 aerating plates, 11 distributing troughs, 12 grid cloth, 13 scale frames.
The air-entraining decoration plate process units is to be formed by connecting by support 7, crossbeam 4 and the driving wheel 2 that links to each other with crossbeam 4, follower 5, conveyer belt 3, distributing trough 11, scale 8; Motor 1 links to each other with driving wheel 2, and conveyer belt 3 is connected with the follower tight close with driving wheel.Be covered with glass grid cloth 12 on the template 9.Template 9 closely links to each other with two side shields 6, and template 9 and 6 synchronous operations of two side shields.Distributing trough 11 and scale 8 are installed in respectively on the support 7, and scale frame 13 is fixing and regulates the device of scale 8.Aerating plate 10 is moulding on the template 9 that is covered with grid cloth 12.
By support, crossbeam and the driving wheel that links to each other with crossbeam, follower, conveyer belt, distributing trough, the scale air-entraining decoration plate process units that is formed by connecting.Transmission system is made up of motor, driving wheel, follower and conveyer belt.The operation of transmission system is that conveyer belt forms an enclosed planar on driving wheel and follower by the motor-driven that links to each other with driving wheel.Institute's back(ing) board steadily moves forward with the material of paving above motor opens, and driving wheel drives follower and conveyer belt.
Air-entraining decoration plate production craft step of the present invention is described in detail as follows:
When the air-entraining decoration plate process units started, (template specification was 2.44 * 1.22 * 004m) to be placed on the conveyer belt, completes glass grid cloth with the template that scribbles releasing agent.When this template runs to certain distance forward, put the template that another piece scribbles releasing agent immediately, two templates will closely link to each other end to end.When the template of completing glass grid cloth moved to the distributing trough below, insertion prevented the baffle plate that material is excessive in the template both sides, and this plate washer and template be operation forward simultaneously.At this moment the material that stirs is all put into distributing trough, material shakeouts material on the template in advancing uniformly by the part flow arrangement in the distributing trough.In order to guarantee material thickness precision unanimity, the scale of control material thickness is set in distributing trough the place ahead, the template that is loaded with material in advancing has guaranteed that material thickness is consistent and smooth during by scale.By get angry on the conveyer belt of the material behind the scale in advancing, initial set, in order to make material get angry steady and smooth and fast initial set, can adopt to system and give birth to intensification, when temperature is controlled at 30～50 ℃ of left and right sides, get angry, initial set finished at 15～25 minutes, shortened template and material so effectively in the equipment time of staying.When material is got angry end and initial set, spread skin glass grid cloth, and skin glass grid cloth is pressed in the material by the roller of pressing plate on the equipment of being fixed on or rotation, obtain the unified and smooth sheet forming of thickness simultaneously.Sheet forming is broken into (for example, 2.44 * 1.22m) certain thickness air-entraining decoration plates in template and template junction by disconnected board device.Behind the disconnected plate, its template transported to together with moulding aerating sheet material carry out maintenance in the fog room.Can the normal temperature maintenance, in order to shorten curing time, can improve the fog room temperature, when the fog room temperature was controlled at 50 ℃ of left and right sides, curing time got final product the demoulding at 6～10 hours.Sheet material after the demoulding can natural air drying, also can dry 60～105 ℃ of bake out temperatures, drying time 8～16 hours by drying plant.Product after the oven dry through scale cutting (for example, 2.40 * 1.20m), product is through packaging and warehousing after the assay was approved.
Claims (9)
1. the production technology of an air-entraining decoration plate is characterized in that it comprises the steps:
1) puts into stirred tank by the various materials of the accurate weighing of material fiting ratio and fully stir, the material that stirs is cast in the distributing trough;
2) when the template of completing glass grid cloth moved to the distributing trough below, insertion prevented the baffle plate that material is excessive in the template both sides, and this plate washer and template be operation forward simultaneously;
3) material shakeouts material scribbling releasing agent and being covered with on the template of bottom grid cloth institute's back(ing) board and the material even running of paving in advancing equably by distributing trough;
4) material that shakeouts makes to be consistent smooth by the material thickness behind the scale by determining the scale of material thickness;
5) get angry on the smooth conveyer belt of material in advancing, initial set;
6) treat material get angry end, initial set Hou Pu top layer grid cloth;
7) by determining the device of sheet metal thickness, top layer grid cloth is pressed in the material, determines sheet metal thickness and flatness simultaneously;
8) template is disconnected in template and template joint by disconnected panel assembly;
9) will send into fog room with the typing sheet material of template and carry out maintenance;
10) treat that the maintenance of stereotype plate material reaches the demoulding behind certain intensity and the anti-folding degree;
11) typing sheet material is dried or natural air drying, treat stereotype plate material oven dry or natural air drying after, the scale cutting, product is through after the assay was approved, the finished product packing warehouse-in.
2. the production technology of air-entraining decoration plate according to claim 1 is characterized in that the described institute back(ing) board and the speed of service of the material of paving are 3～15 meters/minute.
3. the production technology of air-entraining decoration plate according to claim 1 when it is characterized in that the described template of completing glass grid cloth moves to the distributing trough below, is inserted in the template both sides and to be prevented the baffle plate that material is excessive, and this plate washer moves forward simultaneously with template.
4. the production technology of air-entraining decoration plate according to claim 1 is characterized in that described get angry and the initial set temperature is controlled at 30～50 ℃, describedly gets angry, initial set finished at 15～25 minutes.
5. the production technology of air-entraining decoration plate according to claim 1 is characterized in that described fog room temperature is controlled at 40～60 ℃, and curing time got final product the demoulding in 6～10 hours.
6. air-entraining decoration plate production technology according to claim 1 is characterized in that the typing sheet material after the described demoulding is dried by drying plant, 60～105 ℃ of bake out temperatures, drying time 8～16 hours.
7. the production technology of air-entraining decoration plate according to claim 1, it is characterized in that step 6) and 7 in the described air-entraining decoration plate production technology) between add secondary material distributing, scale determines that top layer material thickness, top layer material are got angry, initial set, adding the surface in step 10) scale cutting back wipes off, air hole structure is revealed in the surface, and then the surface spraying, can produce high-quality air-entraining decoration plate with good suction sound insulation value.
8. the special-purpose process units in the described air-entraining decoration plate production technology of claim 1, it is characterized in that it is to be formed by connecting by support, crossbeam and the driving wheel that links to each other with crossbeam, follower, conveyer belt, distributing trough, scale, motor links to each other with driving wheel, conveyer belt is connected with master, follower tight close, be covered with grid cloth on the template, template closely links to each other with two side shields, and distributing trough and scale are rack-mount respectively, and the position of scale is fixed and regulated to scale frame.
9. according to the described special-purpose process units of claim 8, it is characterized in that scale can curve the metallic plate at right angle with flat sided straight plate or flat sided straight plate below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100150495A CN100420557C (en) | 2005-09-08 | 2005-09-08 | Production process and equipment of air-entraining decoration plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100150495A CN100420557C (en) | 2005-09-08 | 2005-09-08 | Production process and equipment of air-entraining decoration plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1769020A CN1769020A (en) | 2006-05-10 |
| CN100420557C true CN100420557C (en) | 2008-09-24 |
Family
ID=36750684
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100150495A Expired - Fee Related CN100420557C (en) | 2005-09-08 | 2005-09-08 | Production process and equipment of air-entraining decoration plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100420557C (en) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101224599B (en) * | 2008-01-31 | 2010-12-15 | 广州金穗华石膏制品有限公司 | Plaster decoration line production line |
| CN102267254A (en) * | 2011-06-09 | 2011-12-07 | 安徽华普节能材料股份有限公司 | Process for producing building board |
| CN102587525A (en) * | 2012-03-28 | 2012-07-18 | 河北工业大学 | Production process of acoustic panel |
| CN103009459A (en) * | 2012-12-25 | 2013-04-03 | 青岛科瑞新型环保材料有限公司 | Full-automatic production line for coating mortar on surface of vacuum heat-insulated heat preserving board by rolling |
| CN104260186A (en) * | 2012-12-25 | 2015-01-07 | 青岛科瑞新型环保材料有限公司 | Vacuum insulation board and full-automatic production line thereof |
| CN104441214B (en) * | 2014-10-20 | 2017-02-08 | 泉州台商投资区尚良建筑装饰有限公司 | Tracing type batten flattening device |
| CN104358326A (en) * | 2014-11-10 | 2015-02-18 | 镇江中化聚氨酯工业设备有限公司 | Production equipment for fire-proof thermal insulating wallboard and method for production equipment to process thermal insulating wallboard |
| CN105058551B (en) * | 2015-07-14 | 2017-11-21 | 关江华 | A kind of lightweight glass magnesium board process units |
| CN107009496B (en) * | 2017-04-28 | 2020-10-30 | 上海古猿人石材有限公司 | Novel production process and material distribution device for secondary material distribution of soft stone |
| CN111590730A (en) * | 2020-06-10 | 2020-08-28 | 中国科学院青海盐湖研究所 | Sand stabilization plate mold, sand stabilization plate and manufacturing method of sand stabilization plate |
| CN113199618B (en) * | 2021-04-28 | 2022-05-03 | 中建材创新科技研究院有限公司 | Integrative system of board thickness regulation and plastic of gypsum building materials production line |
| CN117339537B (en) * | 2023-12-06 | 2024-02-13 | 山东得顺源石油科技有限公司 | Preparation facilities of anti high temperature filtrate reducer |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87106428A (en) * | 1987-09-19 | 1988-06-08 | 李俊超 | Light-weight sound insulating board and manufacture method thereof |
| CN1059708A (en) * | 1991-09-04 | 1992-03-25 | 雷新忠 | Light gypsum fibre board and manufacture method thereof |
| CN1425543A (en) * | 2002-12-30 | 2003-06-25 | 沈阳建宝丽新型建材有限公司 | Process and equipment for producing external adhesive type composite plate |
| CN2607402Y (en) * | 2002-06-25 | 2004-03-24 | 沈阳建宝丽新型建材有限公司 | Equipment for producing magnesite sandwich composite board |
-
2005
- 2005-09-08 CN CNB2005100150495A patent/CN100420557C/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87106428A (en) * | 1987-09-19 | 1988-06-08 | 李俊超 | Light-weight sound insulating board and manufacture method thereof |
| CN1059708A (en) * | 1991-09-04 | 1992-03-25 | 雷新忠 | Light gypsum fibre board and manufacture method thereof |
| CN2607402Y (en) * | 2002-06-25 | 2004-03-24 | 沈阳建宝丽新型建材有限公司 | Equipment for producing magnesite sandwich composite board |
| CN1425543A (en) * | 2002-12-30 | 2003-06-25 | 沈阳建宝丽新型建材有限公司 | Process and equipment for producing external adhesive type composite plate |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1769020A (en) | 2006-05-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100420557C (en) | Production process and equipment of air-entraining decoration plate | |
| CN106626041B (en) | Production process of heat-insulation decorative plate | |
| CN105317190B (en) | A kind of polyurethane-modified rock wool heat-preservation decorative panel and its continuous production device, continuous production method | |
| US7993563B2 (en) | Production method of wood cement board | |
| CN102888943A (en) | Preparation method of lightweight composite wallboard | |
| CN103963206B (en) | Rigid poly urethanes block foam continuous production device | |
| RU167851U1 (en) | Fixed formwork slab with combined composite reinforcement | |
| CN106938494B (en) | Production process of decorative plate | |
| CN206903053U (en) | A kind of assembling type outer wall plate | |
| TWI680956B (en) | Gypsum hardened body, gypsum board, method for manufacturing gypsum hardened body, and method for manufacturing paper-faced gypsum board | |
| CN106113275A (en) | A kind of lightweight aggregate concrete composite plate produced by plane moulding technique | |
| US20090242728A1 (en) | Wood cement board | |
| CN104295035B (en) | A kind of hard foam polyurethane heat insulation decoration integrated board and preparation method thereof | |
| CN108422549A (en) | The production system of insulation blocks or combined wall board is manufactured using solid slag | |
| CN1244744C (en) | External wall slab for building and its productive technology and apparatus | |
| CN100423918C (en) | Fireproof heat-insulating board production method and its mechanized production apparatus | |
| CN104947889A (en) | Ceramic composite polyurethane insulation and decoration integrated panel and preparation method thereof | |
| KR20160091327A (en) | Gypsum slurry, hardened gypsum body, gypsum-based building material, gypsum board, process for manufacturing gypsum slurry, process for manufacturing hardened gypsum body, process for manufacturing gypsum-based building material, and process for manufacturing gypsum board | |
| CN110077156A (en) | Manufacturing process of light high-strength anti-aging sculpture | |
| CN110549469B (en) | High-temperature-resistant calcium silicate molded by casting and manufacturing method thereof | |
| JPH01283137A (en) | Light-weight gypsum plate | |
| CN101122156A (en) | Fibre reinforcement plate composite foaming cement thermal insulation bricklaying and production method thereof | |
| CN107524236A (en) | A kind of environment-friendly waterproof sheet material and preparation method thereof | |
| CN211774654U (en) | Waterproof board | |
| CN105751366A (en) | Automatic production line for inorganic decorative sheet |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20080924 Termination date: 20100908 |