CN100420506C - A trapping paint mist purification device - Google Patents
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- CN100420506C CN100420506C CNB2006100368767A CN200610036876A CN100420506C CN 100420506 C CN100420506 C CN 100420506C CN B2006100368767 A CNB2006100368767 A CN B2006100368767A CN 200610036876 A CN200610036876 A CN 200610036876A CN 100420506 C CN100420506 C CN 100420506C
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- 239000003973 paint Substances 0.000 title claims abstract description 78
- 239000003595 mist Substances 0.000 title claims abstract description 75
- 238000000746 purification Methods 0.000 title abstract description 24
- 239000000428 dust Substances 0.000 claims abstract description 34
- 239000000843 powder Substances 0.000 claims abstract description 20
- 239000002184 metal Substances 0.000 claims abstract description 16
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 238000000926 separation method Methods 0.000 claims abstract description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 13
- 238000001914 filtration Methods 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 6
- 238000000576 coating method Methods 0.000 claims 6
- 230000008676 import Effects 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 21
- 239000002245 particle Substances 0.000 description 15
- 239000003570 air Substances 0.000 description 11
- 239000007921 spray Substances 0.000 description 9
- 239000003085 diluting agent Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000007591 painting process Methods 0.000 description 4
- 230000002441 reversible effect Effects 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 206010035148 Plague Diseases 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000004887 air purification Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
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- 230000000717 retained effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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- 239000002023 wood Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
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Abstract
本发明公开了一种捕集式漆雾净化装置,属于废气处理装置领域,它包括前箱体和后箱体,其中前箱体前部设有漆雾进口,在前箱体内设有多个与粉末柜管路连接的粉末喷嘴,前箱体的后部与后箱体下部的分离漆雾通道连通,在前、后箱体的连接部设有金属过滤网,金属过滤网设有粉尘清理装置;所述的后箱体顶部或上侧部连接有出风管,在出风管上连接有抽风机,在后箱体的分离漆雾通道上方设有干式过滤装置。本发明具有结构新颖、使用方便、净化效果好、无二次污染的优点,用于漆雾净化处理。
The invention discloses a trapping paint mist purification device, which belongs to the field of exhaust gas treatment devices. A powder nozzle connected to the pipeline of the powder cabinet. The rear part of the front box is connected with the separated paint mist channel in the lower part of the rear box. A metal filter is installed at the connection part of the front and rear boxes. The metal filter is equipped with a dust filter. Cleaning device; the top or upper side of the rear box is connected with an air outlet pipe, the air outlet pipe is connected with an exhaust fan, and a dry filter device is arranged above the separation paint mist channel of the rear box. The invention has the advantages of novel structure, convenient use, good purification effect and no secondary pollution, and is used for the purification treatment of paint mist.
Description
技术领域technical field
本发明涉及一种废气处理装置,尤其是用于喷漆工序废气净化的一种捕集式漆雾净化装置。The invention relates to an exhaust gas treatment device, in particular to a trapping paint mist purification device used for exhaust gas purification in a painting process.
背景技术Background technique
喷漆工艺广泛应用于机械设备、电气设备、家电、汽车、船舶、家具、玩具、文具、五金等行业。环保问题,是困扰喷漆工序的一个重要问题。喷漆雾产生于工件涂装的喷漆工作台,根据有关数据,喷涂的涂料附着率通常仅为20~30%,喷涂时喷漆在高压下雾化成漆雾,漆雾中含有漆液、苯、甲苯、二甲苯等芳香羟、醇类等有害物质,喷逸的漆雾粉尘随环境气流弥散,给环境造成严重污染。The painting process is widely used in mechanical equipment, electrical equipment, home appliances, automobiles, ships, furniture, toys, stationery, hardware and other industries. Environmental protection is an important issue that plagues the painting process. The spray paint mist is produced in the spray paint workbench where the workpiece is painted. According to the relevant data, the adhesion rate of the sprayed paint is usually only 20-30%. When spraying, the spray paint is atomized into a paint mist under high pressure. , Xylene and other aromatic hydroxyls, alcohols and other harmful substances, the sprayed paint mist and dust will disperse with the ambient airflow, causing serious pollution to the environment.
各行业喷漆工序普遍采用的传统水帘式漆雾净化装置,利用水泵通过水管、水帘板及喷水嘴形成喷射式溢流,并形成瀑布状态的水雾,喷逸的漆雾一碰撞到水雾,就会被水吸附,冲至污水槽积存。由于使用循环水,废漆容易粘附于水泵、水管及喷水嘴上引起堵塞,2~3天需人工清捞一次,工作量大;水帘板因沉积漆雾会造成水流不连续,净化效率低;喷淋循环水需经常排放,2~3天更换一次,这样在使用中不可避免地造成二次环境污染;净化装置运行中有水雾,会腐蚀所有设备,缩短所有设备的使用寿命,设备维修费用高;随着各地缺水日益严重,水价上涨和限水使用问题更造成运行成本偏高,而环保法规的完善,排放的污水也要净化处理,亦是一笔可观的运行费用。The traditional water curtain paint mist purification device commonly used in the painting process of various industries uses water pumps to form a jet overflow through water pipes, water curtain plates and water nozzles, and forms water mist in a waterfall state. As soon as the sprayed paint mist hits the The water mist will be absorbed by the water and rushed to the sewage tank for accumulation. Due to the use of circulating water, waste paint is easy to adhere to water pumps, water pipes and water nozzles and cause blockage. It needs to be cleaned manually once every 2 to 3 days, and the workload is heavy; the water curtain plate will cause discontinuous water flow due to the deposition of paint mist. Purification Low efficiency; spray circulating water needs to be discharged frequently and replaced every 2 to 3 days, which will inevitably cause secondary environmental pollution during use; water mist in the operation of the purification device will corrode all equipment and shorten the service life of all equipment , equipment maintenance costs are high; with the increasing water shortage in various places, rising water prices and limited water use have resulted in high operating costs, and the improvement of environmental protection laws and regulations requires purification of discharged sewage, which is also a considerable operating cost .
仅就不使用水而言,目前有些厂家采用的干式喷漆雾过滤净化装置处理喷漆雾,显示了一定的优越性。干式喷漆雾过滤净化装置通过逐渐加密的多重高效过滤材料纤维,改变漆雾颗粒的惯性力方向和撞击率,使漆雾颗粒从喷漆雾中分离出来,这一点是水帘式喷漆雾净化装置无法比拟的。但是,其运行费用高,干式漆雾过滤材料价格昂贵,并且块状漆雾粒子团容易粘贴过滤网,形成高阻力,在干式漆雾过滤材料的过滤单元的漆雾粒子容量达到饱和后,需取出干式过滤网,清理拍打漆雾过滤材料,漆雾粒粉飞溅,形成新的污染源。As far as water is not used, some manufacturers currently use dry spray paint mist filtration and purification devices to treat spray paint mist, which shows certain advantages. The dry spray paint mist filter and purification device changes the inertial force direction and impact rate of the paint mist particles through gradually dense multiple high-efficiency filter material fibers, so that the paint mist particles are separated from the spray paint mist. This is a water curtain spray paint mist purification device. incomparable. However, its operating cost is high, the dry paint mist filter material is expensive, and the blocky paint mist particle clusters are easy to stick to the filter screen, forming high resistance. After the paint mist particle capacity of the filter unit of the dry paint mist filter material reaches saturation , It is necessary to take out the dry filter, clean and beat the paint mist filter material, and the paint mist particles will splash, forming a new source of pollution.
发明内容Contents of the invention
本发明的目的是针对现有技术的不足,提供一种结构新颖、使用方便、净化效果好、无二次污染的捕集式漆雾净化装置。The purpose of the present invention is to provide a trapping paint mist purification device with novel structure, convenient use, good purification effect and no secondary pollution.
本发明的目的是这样实现的:一种捕集式漆雾净化装置,包括连接成一体的前箱体和后箱体,其中:所述的前箱体前部设有漆雾进口,在前箱体内设有多个与粉末柜管路连接的粉末喷嘴,前箱体的后部与后箱体下部的分离漆雾通道连通,在前、后箱体的连接部设有金属过滤网,金属过滤网设有粉尘清理装置;所述的后箱体顶部或上侧部连接有出风管,在出风管上连接有抽风机,在后箱体的分离漆雾通道上方设有干式过滤装置。The object of the present invention is achieved in the following way: a trapping paint mist purification device, including a front box body and a rear box body connected as one, wherein: the front part of the front box body is provided with a paint mist inlet, and There are multiple powder nozzles connected to the pipeline of the powder cabinet in the box, the rear of the front box is connected with the separated paint mist channel in the lower part of the rear box, and a metal filter is installed at the connection part of the front and rear boxes. The metal filter screen is equipped with a dust cleaning device; the top or upper side of the rear box is connected with an air outlet pipe, and an exhaust fan is connected to the air outlet pipe, and a dry type is installed above the separation paint mist channel of the rear box. filter device.
上述的一种捕集式漆雾净化装置中所述的粉末喷嘴分布在前箱体下部,在前箱体内设有上、下间隔错位排列的缓速挡板。The powder nozzles described in the above-mentioned trapping paint mist purification device are distributed in the lower part of the front box body, and the retarder baffles arranged in an upper and lower interval are arranged in the front box body.
上述的一种捕集式漆雾净化装置中所述的金属过滤网安装在弹性基座上,粉尘清理装置为振动电机;粉尘清理装置由设置在出风管内的风压传感器信号控制。The metal filter screen described in the above-mentioned trapping paint mist purification device is installed on an elastic base, and the dust cleaning device is a vibrating motor; the dust cleaning device is controlled by the signal of the wind pressure sensor installed in the air outlet pipe.
上述的一种捕集式漆雾净化装置中所述的后箱体下部的分离漆雾通道内设有多块间隔错位排列的挡板,多块挡板之间形成蜿蜒曲折的分离通道。In the above-mentioned trapping paint mist purification device, the paint mist separation channel at the lower part of the rear box is provided with a plurality of baffles arranged at intervals, and a winding separation channel is formed between the plurality of baffles.
上述的一种捕集式漆雾净化装置中所述的在干式过滤装置是由粉尘过滤网或过滤筒或过滤袋与其上方的活性炭过滤网组成,粉尘过滤网或过滤筒或过滤袋设有与压缩空气连通的反吹喷头。The dry filter device described in the above-mentioned capture type paint mist purification device is composed of a dust filter screen or filter cartridge or filter bag and an activated carbon filter screen above it. The dust filter screen or filter cartridge or filter bag is provided with Blowback nozzles in communication with compressed air.
上述的一种捕集式漆雾净化装置中所述的漆雾进口外侧连接有工作柜,在工作柜内设有工作台,方便漆雾收集。The outside of the paint mist inlet described in the above-mentioned capture type paint mist purification device is connected with a work cabinet, and a workbench is provided in the work cabinet to facilitate the collection of paint mist.
上述的一种捕集式漆雾净化装置中所述前、后箱体的底部分别设有收集仓,以方便清理。In the above-mentioned trapping paint mist purification device, the bottoms of the front and rear boxes are respectively provided with collection bins for easy cleaning.
本发明采用上述结构后,采用粉末捕集和干式过滤相结合的方式处理漆雾,可以提高净化效率,降低运行费用,由于不使用水,不会产生二次环境污染,为漆雾的无害化处理提供一种新的途径。After adopting the above-mentioned structure, the present invention adopts the combination of powder capture and dry filtration to treat the paint mist, which can improve the purification efficiency and reduce the operating cost. Harmful treatment provides a new way.
附图说明Description of drawings
下面结合附图中的实施例对本发明作进一步地详细说明,但不构成对本发明的任何限制。The present invention will be described in further detail below in conjunction with the embodiments in the accompanying drawings, but this does not constitute any limitation to the present invention.
图1是本发明一种具体实施例的结构示意图;Fig. 1 is a structural representation of a specific embodiment of the present invention;
图2是图1的左视图。Fig. 2 is a left side view of Fig. 1 .
具体实施方式Detailed ways
参阅图1、图2所示,本发明的一种捕集式漆雾净化装置,包括连接成一体的前箱体1和后箱体2,在前箱体1前部设有漆雾进口3,漆雾进口3外侧连接有工作柜16,在工作柜16内设有工作台17,方便漆雾的收集;在前箱体1内设有多个与粉末柜管路连接的粉末喷嘴4,粉末喷嘴4分布在前箱体1下部,在前箱体1内设有上、下间隔错位排列的缓速挡板13,可减缓粉尘的移动速度;前箱体1的后部与后箱体2下部的分离漆雾通道9连通,在前、后箱体1、2的连接部设有金属过滤网5,金属过滤网5设有粉尘清理装置6,金属过滤网5安装在弹性基座上,粉尘清理装置6为振动电机;粉尘清理装置6由设置在出风管7内的风压传感器14信号控制(粉尘清理装置6也可以采用沿金属过滤网5上、下移动的刷板或其它现有技术中常用的装置);在后箱体2顶部连接有出风管7,在出风管7上连接有抽风机8,在后箱体2下部的分离漆雾通道9内设有多块间隔错位排列的挡板15,多块挡板15之间形成蜿蜒曲折的分离通道,以减缓漆雾的速度,提供更长的稀释剂分离时间;在后箱体2的分离漆雾通道9上方设有干式过滤装置10,干式过滤装置10是由粉尘过滤网或过滤筒或过滤袋10a与其上方的活性炭过滤网10b组成,本实施例中采用粉尘过滤袋,在粉尘过滤袋10a设有与压缩空气连通的反吹喷头12,反吹喷头12直接设置在过滤袋袋口;设置在粉尘过滤袋10a上方的活性炭过滤网10b可以采用与后箱体2之间插接连接,以方便清理更换;在前、后箱体1、2的底部分别设有收集仓18,用于收集沉降的粉尘,方便清理。Referring to Figures 1 and 2, a trapping paint mist purification device of the present invention includes a
本发明的捕集式漆雾净化装置在具体使用时,当喷逸的涂料雾化形成的漆雾随环境气流弥散,通过漆雾进口3进入前箱体1,由粉末喷嘴4定时喷射的粉末弥漫充满前箱体1内部,粉末可采用对漆雾有良好吸附性能的各种粉料,如木糠、活性炭粉、面粉等,粉末在气流中作无规则运动,形成对漆雾的无数道屏障,有效地拦截、捕集漆雾粒子。每个粉末粒子可反复拦截、捕集多个漆雾粒子,随着拦截、捕集漆雾粒子数量的逐渐增加,粉末粒子的重量逐渐增大,生成大颗粒的粉尘。粉末捕集、拦截、捕集了绝大部分的漆雾粒子,其中一部分吸附了漆雾粒子的粉尘聚集在金属过滤网5上,使金属过滤网5的阻力逐渐增加,反馈控制式清扫装置6接收到风压传感器14的信号,适时自动清理金属过滤网5;极少量穿过金属过滤网5的漆雾粉尘进入分离漆雾通道9,在蜿蜒的通道中,紊乱运动了一段距离的漆雾粉尘的速度逐渐减缓,混和在漆雾粒子间的稀释剂快速挥发,漆雾粒子与稀释剂充分分离,在抽风机8的抽吸力作用下,稀释剂大多通过粉尘过滤袋10a,而绝大部分分离出来的漆雾粉尘则被干式过滤装置10的粉尘过滤袋10a阻留,并存储在过滤材料空间内,空气净化率达到99%。随着积附在粉尘过滤袋10a的漆雾粉尘不断增加,定期触发压缩空气的控制阀,使压缩空气由反吹喷头12喷出,吹扫粉尘过滤袋10a,使粉尘过滤袋10a在一瞬间急剧膨胀并伴随着气流的反向作用而抖落漆雾粉尘,被扫落或抖落的漆雾粉尘落入收集仓18,定期人工收集、清理;通过粉尘过滤袋10a的稀释剂分子则被活性碳过滤网10b的高效活性碳所吸附,70~80%的稀释剂被清除。When the trapping paint mist purifying device of the present invention is in specific use, the paint mist formed by the atomization of the sprayed paint diffuses with the ambient air flow, and enters the
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| US4055404A (en) * | 1974-07-10 | 1977-10-25 | Wolfgang Daimer | Process for collecting paint spray mists in spray paint operation |
| CN86205099U (en) * | 1986-07-22 | 1987-06-24 | 赵海泉 | Dried paint mist purified chamber for paint-spraying |
| JPS62149319A (en) * | 1985-12-24 | 1987-07-03 | Showa Aircraft Ind Co Ltd | Paint mist removal device |
| CN88105395A (en) * | 1988-04-08 | 1988-10-12 | 江苏省劳动保护科学技术研究所 | Blowing and suction multiple water curtain spray booth |
| DE4101056A1 (en) * | 1991-01-16 | 1992-07-23 | Charvo Maschinenbau Gmbh | Paint spray plant - has spray mist collection trough with guide panels, and second trough |
| CN2267871Y (en) * | 1995-12-14 | 1997-11-19 | 赵玉娥 | Laminar-flow type atomized-paint purifying device |
| CN2393654Y (en) * | 1999-11-13 | 2000-08-30 | 孟庆铎 | Dry paint mist purifying chamber |
| JP2001170527A (en) * | 1999-12-20 | 2001-06-26 | Matsushita Electric Works Ltd | Method for collecting paint mist |
-
2006
- 2006-08-01 CN CNB2006100368767A patent/CN100420506C/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4055404A (en) * | 1974-07-10 | 1977-10-25 | Wolfgang Daimer | Process for collecting paint spray mists in spray paint operation |
| JPS62149319A (en) * | 1985-12-24 | 1987-07-03 | Showa Aircraft Ind Co Ltd | Paint mist removal device |
| CN86205099U (en) * | 1986-07-22 | 1987-06-24 | 赵海泉 | Dried paint mist purified chamber for paint-spraying |
| CN88105395A (en) * | 1988-04-08 | 1988-10-12 | 江苏省劳动保护科学技术研究所 | Blowing and suction multiple water curtain spray booth |
| DE4101056A1 (en) * | 1991-01-16 | 1992-07-23 | Charvo Maschinenbau Gmbh | Paint spray plant - has spray mist collection trough with guide panels, and second trough |
| CN2267871Y (en) * | 1995-12-14 | 1997-11-19 | 赵玉娥 | Laminar-flow type atomized-paint purifying device |
| CN2393654Y (en) * | 1999-11-13 | 2000-08-30 | 孟庆铎 | Dry paint mist purifying chamber |
| JP2001170527A (en) * | 1999-12-20 | 2001-06-26 | Matsushita Electric Works Ltd | Method for collecting paint mist |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1919414A (en) | 2007-02-28 |
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