CN100420506C - A trapping paint mist purification device - Google Patents

A trapping paint mist purification device Download PDF

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CN100420506C
CN100420506C CNB2006100368767A CN200610036876A CN100420506C CN 100420506 C CN100420506 C CN 100420506C CN B2006100368767 A CNB2006100368767 A CN B2006100368767A CN 200610036876 A CN200610036876 A CN 200610036876A CN 100420506 C CN100420506 C CN 100420506C
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paint mist
rear box
filter
dust
purifying means
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CN1919414A (en
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甘伟森
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Abstract

本发明公开了一种捕集式漆雾净化装置,属于废气处理装置领域,它包括前箱体和后箱体,其中前箱体前部设有漆雾进口,在前箱体内设有多个与粉末柜管路连接的粉末喷嘴,前箱体的后部与后箱体下部的分离漆雾通道连通,在前、后箱体的连接部设有金属过滤网,金属过滤网设有粉尘清理装置;所述的后箱体顶部或上侧部连接有出风管,在出风管上连接有抽风机,在后箱体的分离漆雾通道上方设有干式过滤装置。本发明具有结构新颖、使用方便、净化效果好、无二次污染的优点,用于漆雾净化处理。

Figure 200610036876

The invention discloses a trapping paint mist purification device, which belongs to the field of exhaust gas treatment devices. A powder nozzle connected to the pipeline of the powder cabinet. The rear part of the front box is connected with the separated paint mist channel in the lower part of the rear box. A metal filter is installed at the connection part of the front and rear boxes. The metal filter is equipped with a dust filter. Cleaning device; the top or upper side of the rear box is connected with an air outlet pipe, the air outlet pipe is connected with an exhaust fan, and a dry filter device is arranged above the separation paint mist channel of the rear box. The invention has the advantages of novel structure, convenient use, good purification effect and no secondary pollution, and is used for the purification treatment of paint mist.

Figure 200610036876

Description

一种捕集式漆雾净化装置 A trapping paint mist purification device

技术领域technical field

本发明涉及一种废气处理装置,尤其是用于喷漆工序废气净化的一种捕集式漆雾净化装置。The invention relates to an exhaust gas treatment device, in particular to a trapping paint mist purification device used for exhaust gas purification in a painting process.

背景技术Background technique

喷漆工艺广泛应用于机械设备、电气设备、家电、汽车、船舶、家具、玩具、文具、五金等行业。环保问题,是困扰喷漆工序的一个重要问题。喷漆雾产生于工件涂装的喷漆工作台,根据有关数据,喷涂的涂料附着率通常仅为20~30%,喷涂时喷漆在高压下雾化成漆雾,漆雾中含有漆液、苯、甲苯、二甲苯等芳香羟、醇类等有害物质,喷逸的漆雾粉尘随环境气流弥散,给环境造成严重污染。The painting process is widely used in mechanical equipment, electrical equipment, home appliances, automobiles, ships, furniture, toys, stationery, hardware and other industries. Environmental protection is an important issue that plagues the painting process. The spray paint mist is produced in the spray paint workbench where the workpiece is painted. According to the relevant data, the adhesion rate of the sprayed paint is usually only 20-30%. When spraying, the spray paint is atomized into a paint mist under high pressure. , Xylene and other aromatic hydroxyls, alcohols and other harmful substances, the sprayed paint mist and dust will disperse with the ambient airflow, causing serious pollution to the environment.

各行业喷漆工序普遍采用的传统水帘式漆雾净化装置,利用水泵通过水管、水帘板及喷水嘴形成喷射式溢流,并形成瀑布状态的水雾,喷逸的漆雾一碰撞到水雾,就会被水吸附,冲至污水槽积存。由于使用循环水,废漆容易粘附于水泵、水管及喷水嘴上引起堵塞,2~3天需人工清捞一次,工作量大;水帘板因沉积漆雾会造成水流不连续,净化效率低;喷淋循环水需经常排放,2~3天更换一次,这样在使用中不可避免地造成二次环境污染;净化装置运行中有水雾,会腐蚀所有设备,缩短所有设备的使用寿命,设备维修费用高;随着各地缺水日益严重,水价上涨和限水使用问题更造成运行成本偏高,而环保法规的完善,排放的污水也要净化处理,亦是一笔可观的运行费用。The traditional water curtain paint mist purification device commonly used in the painting process of various industries uses water pumps to form a jet overflow through water pipes, water curtain plates and water nozzles, and forms water mist in a waterfall state. As soon as the sprayed paint mist hits the The water mist will be absorbed by the water and rushed to the sewage tank for accumulation. Due to the use of circulating water, waste paint is easy to adhere to water pumps, water pipes and water nozzles and cause blockage. It needs to be cleaned manually once every 2 to 3 days, and the workload is heavy; the water curtain plate will cause discontinuous water flow due to the deposition of paint mist. Purification Low efficiency; spray circulating water needs to be discharged frequently and replaced every 2 to 3 days, which will inevitably cause secondary environmental pollution during use; water mist in the operation of the purification device will corrode all equipment and shorten the service life of all equipment , equipment maintenance costs are high; with the increasing water shortage in various places, rising water prices and limited water use have resulted in high operating costs, and the improvement of environmental protection laws and regulations requires purification of discharged sewage, which is also a considerable operating cost .

仅就不使用水而言,目前有些厂家采用的干式喷漆雾过滤净化装置处理喷漆雾,显示了一定的优越性。干式喷漆雾过滤净化装置通过逐渐加密的多重高效过滤材料纤维,改变漆雾颗粒的惯性力方向和撞击率,使漆雾颗粒从喷漆雾中分离出来,这一点是水帘式喷漆雾净化装置无法比拟的。但是,其运行费用高,干式漆雾过滤材料价格昂贵,并且块状漆雾粒子团容易粘贴过滤网,形成高阻力,在干式漆雾过滤材料的过滤单元的漆雾粒子容量达到饱和后,需取出干式过滤网,清理拍打漆雾过滤材料,漆雾粒粉飞溅,形成新的污染源。As far as water is not used, some manufacturers currently use dry spray paint mist filtration and purification devices to treat spray paint mist, which shows certain advantages. The dry spray paint mist filter and purification device changes the inertial force direction and impact rate of the paint mist particles through gradually dense multiple high-efficiency filter material fibers, so that the paint mist particles are separated from the spray paint mist. This is a water curtain spray paint mist purification device. incomparable. However, its operating cost is high, the dry paint mist filter material is expensive, and the blocky paint mist particle clusters are easy to stick to the filter screen, forming high resistance. After the paint mist particle capacity of the filter unit of the dry paint mist filter material reaches saturation , It is necessary to take out the dry filter, clean and beat the paint mist filter material, and the paint mist particles will splash, forming a new source of pollution.

发明内容Contents of the invention

本发明的目的是针对现有技术的不足,提供一种结构新颖、使用方便、净化效果好、无二次污染的捕集式漆雾净化装置。The purpose of the present invention is to provide a trapping paint mist purification device with novel structure, convenient use, good purification effect and no secondary pollution.

本发明的目的是这样实现的:一种捕集式漆雾净化装置,包括连接成一体的前箱体和后箱体,其中:所述的前箱体前部设有漆雾进口,在前箱体内设有多个与粉末柜管路连接的粉末喷嘴,前箱体的后部与后箱体下部的分离漆雾通道连通,在前、后箱体的连接部设有金属过滤网,金属过滤网设有粉尘清理装置;所述的后箱体顶部或上侧部连接有出风管,在出风管上连接有抽风机,在后箱体的分离漆雾通道上方设有干式过滤装置。The object of the present invention is achieved in the following way: a trapping paint mist purification device, including a front box body and a rear box body connected as one, wherein: the front part of the front box body is provided with a paint mist inlet, and There are multiple powder nozzles connected to the pipeline of the powder cabinet in the box, the rear of the front box is connected with the separated paint mist channel in the lower part of the rear box, and a metal filter is installed at the connection part of the front and rear boxes. The metal filter screen is equipped with a dust cleaning device; the top or upper side of the rear box is connected with an air outlet pipe, and an exhaust fan is connected to the air outlet pipe, and a dry type is installed above the separation paint mist channel of the rear box. filter device.

上述的一种捕集式漆雾净化装置中所述的粉末喷嘴分布在前箱体下部,在前箱体内设有上、下间隔错位排列的缓速挡板。The powder nozzles described in the above-mentioned trapping paint mist purification device are distributed in the lower part of the front box body, and the retarder baffles arranged in an upper and lower interval are arranged in the front box body.

上述的一种捕集式漆雾净化装置中所述的金属过滤网安装在弹性基座上,粉尘清理装置为振动电机;粉尘清理装置由设置在出风管内的风压传感器信号控制。The metal filter screen described in the above-mentioned trapping paint mist purification device is installed on an elastic base, and the dust cleaning device is a vibrating motor; the dust cleaning device is controlled by the signal of the wind pressure sensor installed in the air outlet pipe.

上述的一种捕集式漆雾净化装置中所述的后箱体下部的分离漆雾通道内设有多块间隔错位排列的挡板,多块挡板之间形成蜿蜒曲折的分离通道。In the above-mentioned trapping paint mist purification device, the paint mist separation channel at the lower part of the rear box is provided with a plurality of baffles arranged at intervals, and a winding separation channel is formed between the plurality of baffles.

上述的一种捕集式漆雾净化装置中所述的在干式过滤装置是由粉尘过滤网或过滤筒或过滤袋与其上方的活性炭过滤网组成,粉尘过滤网或过滤筒或过滤袋设有与压缩空气连通的反吹喷头。The dry filter device described in the above-mentioned capture type paint mist purification device is composed of a dust filter screen or filter cartridge or filter bag and an activated carbon filter screen above it. The dust filter screen or filter cartridge or filter bag is provided with Blowback nozzles in communication with compressed air.

上述的一种捕集式漆雾净化装置中所述的漆雾进口外侧连接有工作柜,在工作柜内设有工作台,方便漆雾收集。The outside of the paint mist inlet described in the above-mentioned capture type paint mist purification device is connected with a work cabinet, and a workbench is provided in the work cabinet to facilitate the collection of paint mist.

上述的一种捕集式漆雾净化装置中所述前、后箱体的底部分别设有收集仓,以方便清理。In the above-mentioned trapping paint mist purification device, the bottoms of the front and rear boxes are respectively provided with collection bins for easy cleaning.

本发明采用上述结构后,采用粉末捕集和干式过滤相结合的方式处理漆雾,可以提高净化效率,降低运行费用,由于不使用水,不会产生二次环境污染,为漆雾的无害化处理提供一种新的途径。After adopting the above-mentioned structure, the present invention adopts the combination of powder capture and dry filtration to treat the paint mist, which can improve the purification efficiency and reduce the operating cost. Harmful treatment provides a new way.

附图说明Description of drawings

下面结合附图中的实施例对本发明作进一步地详细说明,但不构成对本发明的任何限制。The present invention will be described in further detail below in conjunction with the embodiments in the accompanying drawings, but this does not constitute any limitation to the present invention.

图1是本发明一种具体实施例的结构示意图;Fig. 1 is a structural representation of a specific embodiment of the present invention;

图2是图1的左视图。Fig. 2 is a left side view of Fig. 1 .

具体实施方式Detailed ways

参阅图1、图2所示,本发明的一种捕集式漆雾净化装置,包括连接成一体的前箱体1和后箱体2,在前箱体1前部设有漆雾进口3,漆雾进口3外侧连接有工作柜16,在工作柜16内设有工作台17,方便漆雾的收集;在前箱体1内设有多个与粉末柜管路连接的粉末喷嘴4,粉末喷嘴4分布在前箱体1下部,在前箱体1内设有上、下间隔错位排列的缓速挡板13,可减缓粉尘的移动速度;前箱体1的后部与后箱体2下部的分离漆雾通道9连通,在前、后箱体1、2的连接部设有金属过滤网5,金属过滤网5设有粉尘清理装置6,金属过滤网5安装在弹性基座上,粉尘清理装置6为振动电机;粉尘清理装置6由设置在出风管7内的风压传感器14信号控制(粉尘清理装置6也可以采用沿金属过滤网5上、下移动的刷板或其它现有技术中常用的装置);在后箱体2顶部连接有出风管7,在出风管7上连接有抽风机8,在后箱体2下部的分离漆雾通道9内设有多块间隔错位排列的挡板15,多块挡板15之间形成蜿蜒曲折的分离通道,以减缓漆雾的速度,提供更长的稀释剂分离时间;在后箱体2的分离漆雾通道9上方设有干式过滤装置10,干式过滤装置10是由粉尘过滤网或过滤筒或过滤袋10a与其上方的活性炭过滤网10b组成,本实施例中采用粉尘过滤袋,在粉尘过滤袋10a设有与压缩空气连通的反吹喷头12,反吹喷头12直接设置在过滤袋袋口;设置在粉尘过滤袋10a上方的活性炭过滤网10b可以采用与后箱体2之间插接连接,以方便清理更换;在前、后箱体1、2的底部分别设有收集仓18,用于收集沉降的粉尘,方便清理。Referring to Figures 1 and 2, a trapping paint mist purification device of the present invention includes a front box 1 and a rear box 2 connected as one, and a paint mist inlet 3 is provided at the front of the front box 1 , the outside of the paint mist inlet 3 is connected with a work cabinet 16, and a workbench 17 is provided in the work cabinet 16 to facilitate the collection of paint mist; a plurality of powder nozzles 4 connected to the pipeline of the powder cabinet are provided in the front box 1, The powder nozzles 4 are distributed in the lower part of the front box body 1, and the slow speed baffles 13 arranged in the upper and lower intervals are arranged in the front box body 1, which can slow down the moving speed of the dust; the rear part of the front box body 1 and the rear box body 2 The separation paint mist channel 9 in the lower part is connected, and a metal filter 5 is provided at the connection part of the front and rear boxes 1 and 2, and the metal filter 5 is provided with a dust cleaning device 6, and the metal filter 5 is installed on an elastic base , the dust cleaning device 6 is a vibrating motor; the dust cleaning device 6 is controlled by the signal of the wind pressure sensor 14 arranged in the air outlet pipe 7 (the dust cleaning device 6 can also adopt a brush plate or other brush plates that move up and down along the metal filter screen 5 device commonly used in the prior art); the top of the rear casing 2 is connected with an air outlet pipe 7, and an exhaust fan 8 is connected on the air outlet pipe 7; The baffles 15 arranged at intervals are staggered, and a meandering separation channel is formed between multiple baffles 15 to slow down the speed of the paint mist and provide a longer separation time of the diluent; the separation paint mist channel of the rear box 2 9 is provided with a dry filter device 10 above, and the dry filter device 10 is composed of a dust filter screen or a filter cartridge or a filter bag 10a and an activated carbon filter screen 10b above it. In this embodiment, a dust filter bag is used. In the dust filter bag 10a There is a reverse blow nozzle 12 communicated with compressed air, and the reverse blow nozzle 12 is directly arranged on the pocket of the filter bag; the activated carbon filter screen 10b arranged on the top of the dust filter bag 10a can be plugged and connected with the rear box body 2 to It is convenient to clean and replace; the bottoms of the front and rear cabinets 1 and 2 are respectively provided with collection bins 18 for collecting settled dust for easy cleaning.

本发明的捕集式漆雾净化装置在具体使用时,当喷逸的涂料雾化形成的漆雾随环境气流弥散,通过漆雾进口3进入前箱体1,由粉末喷嘴4定时喷射的粉末弥漫充满前箱体1内部,粉末可采用对漆雾有良好吸附性能的各种粉料,如木糠、活性炭粉、面粉等,粉末在气流中作无规则运动,形成对漆雾的无数道屏障,有效地拦截、捕集漆雾粒子。每个粉末粒子可反复拦截、捕集多个漆雾粒子,随着拦截、捕集漆雾粒子数量的逐渐增加,粉末粒子的重量逐渐增大,生成大颗粒的粉尘。粉末捕集、拦截、捕集了绝大部分的漆雾粒子,其中一部分吸附了漆雾粒子的粉尘聚集在金属过滤网5上,使金属过滤网5的阻力逐渐增加,反馈控制式清扫装置6接收到风压传感器14的信号,适时自动清理金属过滤网5;极少量穿过金属过滤网5的漆雾粉尘进入分离漆雾通道9,在蜿蜒的通道中,紊乱运动了一段距离的漆雾粉尘的速度逐渐减缓,混和在漆雾粒子间的稀释剂快速挥发,漆雾粒子与稀释剂充分分离,在抽风机8的抽吸力作用下,稀释剂大多通过粉尘过滤袋10a,而绝大部分分离出来的漆雾粉尘则被干式过滤装置10的粉尘过滤袋10a阻留,并存储在过滤材料空间内,空气净化率达到99%。随着积附在粉尘过滤袋10a的漆雾粉尘不断增加,定期触发压缩空气的控制阀,使压缩空气由反吹喷头12喷出,吹扫粉尘过滤袋10a,使粉尘过滤袋10a在一瞬间急剧膨胀并伴随着气流的反向作用而抖落漆雾粉尘,被扫落或抖落的漆雾粉尘落入收集仓18,定期人工收集、清理;通过粉尘过滤袋10a的稀释剂分子则被活性碳过滤网10b的高效活性碳所吸附,70~80%的稀释剂被清除。When the trapping paint mist purifying device of the present invention is in specific use, the paint mist formed by the atomization of the sprayed paint diffuses with the ambient air flow, and enters the front box 1 through the paint mist inlet 3, and the powder sprayed by the powder nozzle 4 at regular intervals Diffusely fill the inside of the front box 1, the powder can use various powders with good adsorption properties for paint mist, such as wood bran, activated carbon powder, flour, etc. The powder moves irregularly in the airflow, forming countless channels for paint mist Barrier, effectively intercepting and trapping paint mist particles. Each powder particle can repeatedly intercept and trap multiple paint mist particles. As the number of intercepted and trapped paint mist particles gradually increases, the weight of the powder particles gradually increases, generating large particles of dust. The powder captures, intercepts, and traps most of the paint mist particles, and some of the dust that absorbs the paint mist particles gathers on the metal filter 5, which gradually increases the resistance of the metal filter 5. Feedback control cleaning device 6 After receiving the signal from the wind pressure sensor 14, the metal filter screen 5 is automatically cleaned at the right time; a very small amount of paint mist dust passing through the metal filter screen 5 enters the separation paint mist channel 9, and in the winding channel, the paint that has moved chaotically for a certain distance The speed of the fog dust gradually slows down, the diluent mixed in the paint mist particles evaporates quickly, the paint mist particles and the diluent are fully separated, and under the suction force of the exhaust fan 8, most of the diluent passes through the dust filter bag 10a, and absolutely Most of the separated paint mist dust is retained by the dust filter bag 10a of the dry filter device 10 and stored in the filter material space, and the air purification rate reaches 99%. As the paint mist and dust accumulated in the dust filter bag 10a continue to increase, the control valve of the compressed air is triggered periodically, so that the compressed air is sprayed out from the reverse blowing nozzle 12, and the dust filter bag 10a is blown away, so that the dust filter bag 10a is blown in an instant. Rapidly expanding and accompanied by the reverse action of the air flow, the paint mist dust is shaken off, and the swept or shaken paint mist dust falls into the collection bin 18, which is collected and cleaned manually on a regular basis; the diluent molecules passing through the dust filter bag 10a are collected The high-efficiency activated carbon of the activated carbon filter screen 10b is adsorbed, and 70-80% of the diluent is removed.

Claims (7)

1. catching type paint mist purifying means, comprise the preceding casing (1) and the rear box (2) that link into an integrated entity, it is characterized in that: casing (1) front portion is provided with coating cloud import (3) before described, in preceding nationality body (1), be provided with a plurality of powder jets (4) that are connected with powder cabinet pipeline, the rear portion of preceding casing (1) is communicated with the coating cloud passage (9) that separates of rear box (2) bottom, connecting portion at preceding casing (1) and rear box (2) is provided with metal filter screen (5), and metal filter screen (5) is provided with dust cleaning plant (6); Described rear box (2) top or upper lateral part are connected with discharge pipe (7), on discharge pipe (7), be connected with air exhauster (8), separation coating cloud passage (9) top at rear box (2) is provided with dry type filter (10), described dry type filter (10) is made up of the activated charcoal strainer (10b) of dust-filtering net or cartridge filter or filter bag (10a) and its top, and dust-filtering net or cartridge filter or filter bag (10a) are provided with the blowback shower nozzle (12) with compressed air communication.
2. a kind of catching type paint mist purifying means according to claim 1 is characterized in that: described powder jet (4) is distributed in preceding casing (1) bottom, is provided with the slow baffle plate (13) that the dislocation of upper and lower interval is arranged in preceding casing (1).
3. a kind of catching type paint mist purifying means according to claim 1 and 2 is characterized in that: described metal filter screen (5) is installed on the elastic base, and dust cleaning plant (6) is a vibrating motor; Dust cleaning plant (6) is by wind pressure sensor (14) signal controlling that is arranged in the discharge pipe (7).
4. a kind of catching type paint mist purifying means according to claim 1 and 2, it is characterized in that: be provided with the baffle plate (15) that polylith misplaces at interval and arranges in the separation coating cloud passage (9) of described rear box (2) bottom, form the split tunnel of winding complications between the polylith baffle plate (15).
5. a kind of catching type paint mist purifying means according to claim 3, it is characterized in that: be provided with the baffle plate (15) that polylith misplaces at interval and arranges in the separation coating cloud passage (9) of described rear box (2) bottom, form the split tunnel of winding complications between the polylith baffle plate (15).
6. according to claim 1 or 2 or 5 described a kind of catching type paint mist purifying means, it is characterized in that: described coating cloud import (3) outside is connected with working cabined (16), is provided with workbench (17) in working cabined (16).
7. according to claim 1 or 2 or 5 described a kind of catching type paint mist purifying means, it is characterized in that: casing (1) is respectively equipped with collecting bin (18) with the bottom of rear box (2) before described.
CNB2006100368767A 2006-08-01 2006-08-01 A trapping paint mist purification device Expired - Fee Related CN100420506C (en)

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CN102091494A (en) * 2010-12-28 2011-06-15 付长营 Spray purification organic waste gas treatment method and device
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CN108619812A (en) * 2018-04-25 2018-10-09 北京键兴泰家具有限公司 A kind of metal furniture surface lacquer emission-control equipment
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