CN100415536C - Full automatically punching binding equipment and method thereof - Google Patents
Full automatically punching binding equipment and method thereof Download PDFInfo
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- CN100415536C CN100415536C CNB2005101360880A CN200510136088A CN100415536C CN 100415536 C CN100415536 C CN 100415536C CN B2005101360880 A CNB2005101360880 A CN B2005101360880A CN 200510136088 A CN200510136088 A CN 200510136088A CN 100415536 C CN100415536 C CN 100415536C
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Abstract
The present invention discloses a fully automatic perforating and binding device having the advantages of reliable operation, high efficiency, long service life and environmental protection. The fully automatic perforating and binding device comprises a device frame, a perforating device, a worktable, a binding mould and a circuit control system, wherein the perforating device is composed of a hollow boring bit, a self-locking sleeve compressing mechanism and a first spring. The hollow boring bit is connected with a first motor; the self-locking sleeve compressing mechanism is sheathed on a guide post; the first spring is sheathed on the guide post. The binding mould is composed of electric heating moulds and only adopts two sets of cam mechanisms combined in a parallel connection mode, and the structure is simple and reasonable; cam shafts of the electric heating moulds are respectively provided with a braking device. In the process of perforation and binding, an upper heating mould and a lower heating mould can make a horizontal motion and a linear motion in one motion cycle and can stop during the motions. In addition, the moulds can be fixed when moving to the limit position, which is convenient for the upper heating mould and the lower heating mould to be positioned. Thus, the full automation of the overall process of perforation and binding can be achieved. Meanwhile, the present invention also discloses a corresponding fully automatic perforating and binding method.
Description
Technical field
The present invention relates to a kind of punching binding equipment and method thereof, relate in particular to a kind of full automatically punching binding equipment and method thereof.
Background technology
Prosperity along with market economy, the efficient of business activity is more and more higher, the portfolio of bearing as the financial circles of main stage of economic life and social life important pivot also unprecedentedly improves thereupon, the standard of the various novel means of payment constantly rises the use amount of various bills with improving, the bill binding work is transformed into an important step by an aided process, the efficient that this task is finished can directly influence the efficient of finance activities, equally, the quality of this work also can influence the quality of finance activities, thereby further influences the prestige of financial institution in market.So traditional hand-stitching mode has no longer adapted to this high-quality and efficient job requirement, should be eliminated.Meanwhile, modern's the awareness of environment protection and health is more and more higher, and traditional paper punching (boring, punching) mode produces a large amount of flying chips, and is all very harmful to air and human body.In daily production and life, punching and binding work are seen everywhere, and such equipment is also varied, and is varied, but integrate the associating perforating binding machine of bookbinding and punching functions, up to now, yet there are no pertinent literature and deliver.
The present situation of common several punch devices is on the market: 1. desk calendar puncher: the desk calendar punching generally is the punching out irregularly-shaped hole, the method that China desk calendar printing enterprise adopts is at the different requirements of various holes to shape and precision, make the different tools that dashes, once moulding on the hydraulic pressure puncher.2. stamp perforating machine: stamp is called as " business card of country ", not only requires to be beautifully printed, and the shape and the positional precision of perforation also had very high requirement.The stamp punch device that present China is adopted is most advanced with numerical control card wire formula stamp perforating machine, and it is that using PLC control is finished on the basis of mechanical type puncher.3. cell jar puncher: a lot of automotive battery shell products that China produces all require to process a connecting hole on the dividing plate between every groove, so that connect pole plate.Because this hole is in the inside of groove, and is subjected to the restriction of groove width, so need with special method processing, a kind of for this reason hydraulic pressure puncher with hydraulic transmission mode realization punching arises at the historic moment.This puncher is for adapting to the battery punching of plurality of specifications, except that hydraulic system, also will consider to comprise the design of the mechanical guiding mechanism of top to bottom, left and right, front and rear direction, and practical problem such as sealing.4. laser-beam drilling machine: laser technology is a new and high technology that grows up the sixties, is widely used in electronics, machining manufacturing, light industry, traffic, communication, the energy and war industry etc., and development in recent years is particularly rapid.Each advanced country all attaches great importance to the development of laser technology in the world, and nationality is with the development of technology of advancing science and production.The laser technology of China, by the existing very big development of " six or five ", " the Seventh Five-Year Plan " tackling key problem, but and in the world industrially-advanced country compare and also have bigger gap.State inner laser market has the external laser manufacturer of 50% quilt to capture approximately at present; Especially laser boring quasi-instrument equipment, about 80% rely on import.In order to change this situation as early as possible, satisfy the needs of China's economic construction, must clench the Application and Development of laser technology and this key link of construction of Laser Processing industry, provide complete laser process equipment (the Laser Processing instrument that comprises laser-beam drilling machine one class) by " eight or five " tackling of key scientific and technical problems, satisfy the demand of domestic market substantially.Meanwhile, also should actively introduce advanced foreign technology, the laser product of now having introduced, development intelligent laser puncher.The leading indicator of this intelligent laser puncher is: rapidoprint: Al
2O
3Pottery, stainless steel, and to other material expansion; Rapidoprint thickness: 5mm; The processing aperture; Φ 0.05～1mm; Process velocity: 50 holes/minute; Process maximum workpiece: 100 * 100mm; Stability, reliability: satisfy under the above-mentioned technical indicator situation continuous operation 4 hours.At present, laser market in the world's is just in fast development.According to data from abroad, in laser product market, increase the soonest with Metal Cutting, welding, surface treatment, punching, mark, wherein, laser cutting accounts for 70% of Laser Processing, and laser boring accounts for about 15%.5. also have cigarette paper puncher, lawn puncher, edible mushroom wood puncher or the like, its operation principle and above-mentioned several puncher are similar, give unnecessary details no longer one by one here.
China binder market is also integrating with to the international market, world-famous office appliance manufacturer such as method national treasure, young tiger horse, Asia are energetically, U.S. company, company's products such as Yi Bigao, Li Bao enter China market in succession, the binder that reaches China mainland, the Hong Kong Special Administrative Region, Taiwan Province's product American-European, Japan, kind of all kinds is constantly weeded out the old and bring forth the new and is showed in Chinese market, make users eye-opening, have a taste of the product of various modish styles.At present, a kind of electronic operation hot melt binding machine on the market belongs to the holeless binder, it be by electronics or hot plate the fusion of the hot glue on " heat energy big envelope " ridge, file or out, the cooling locking of data fusion back are bound into book form.The two-in-one binder of cushion rubber+hot melt, iron ring+cushion rubber is that cushion rubber, hot melt " two-in-one " binder and two kinds of functions of hot melt binding machine are combined on the type.
Because work and life pressing for to the punching binding combination plant, domestic have tens manufacturer production to cross punching binding associating automatic equipment, the automatic hole punching and bookbinding machine that does not have flying chip, environment-friendly type in the prior art, basically all be semiautomatic equipment, usually, be after punching is finished automatically, need manually-operated that plastic tube is put into the hole, depress heating mould hot melting plastic pipe and finish bookbinding, its weak point is:
1. fault rate height, time between failures is short, and fault is various;
Life-span low, repair rate height in the guarantee period;
3. performance is not high, and when punching thickness surpassed 50mm, drilling quality obviously descended;
4. serious wear, part failure is fast;
5. can not realize the automation of punching binding overall process.
In sum, existing automatic hole punching and bookbinding machine overall performance is not high, and equipment still belongs to semi-automatic level, therefore, need carry out innovative design to equipment, improves the overall performance of equipment, creates full automatically punching binding machine truly simultaneously.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of full automatically punching binding equipment and method thereof that has reliable operation, efficient height, life-span length, is beneficial to environmental protection is provided.
In order to solve the problems of the technologies described above, the technical scheme that full automatically punching binding equipment of the present invention adopted is: comprise frame, perforating device, workbench, bookbinding mould and circuit control system, described perforating device compresses mechanism by the hollow boring bit that is connected with first motor, the self-locking cover that is enclosed within on the guide pillar, and first spring that is enclosed within on the guide pillar is formed, the lower end of described hollow boring bit is provided with optoelectronic switch, and described optoelectronic switch is connected with described circuit control system; Described self-locking cover compresses mechanism and comprises slide block and the pressing plate that is enclosed within on the guide pillar, described plate hole is big mouth coniform hole up, be provided with retainer in the described coniform hole, be provided with Metal Ball in the described retainer, be provided with second spring between the retainer in described slide block and the described coniform hole; Described guide pillar be positioned at slide block above locate to be provided with travel switch, described travel switch is connected with described circuit control system;
Described workbench comprises fixed frame and unsteady frame, described fixed frame is provided with a plurality of grooves, be provided with the corresponding one by one a plurality of pillars mutually of quantity and position with described a plurality of grooves below the described unsteady frame, insert in the corresponding groove after being set with spring on each pillar; Two ends in described unsteady frame horizontal direction are respectively arranged with belt pulley, and described belt pulley is driven by stepper motor, and the upper surface of described unsteady frame is provided with the belt that cooperates with described belt pulley, have constituted the belt workbench thus; Described belt workbench is provided with vernier mechanism;
Described bookbinding mould is the electrical heating mould, mold mechanism by upper and lower two cover same structures is formed, every cover heating mould mechanism comprises feeding motor, the camshaft that is connected with the feeding motor, reach disk cam with the coaxial setting of cylindrical cam, the roller mechanism that contacts with described cylindrical cam operative end surface, the slide block mechanism that contacts with described disk cam revolution working face; Described roller mechanism is fixedlyed connected with the slide block in the described slide block mechanism; Described slide block mechanism comprises the spring between slide block and frame on slide block on the support bar, the support bar, one end of described slide block is provided with the guide rail that contacts with described disk cam revolution working face, the other end of described guide rail is provided with die, and described cylindrical cam and described disk cam are and the formula that connects makes up; Be provided with transmission device between the described upper and lower two cover heating mould mechanisms, be respectively arranged with clutch on described feeding motor output shaft and the camshaft;
Be respectively arranged with brake apparatus on the camshaft in the described upper and lower heating mould mechanism, comprise coil, armature, frame, spring, first brake shoe that is positioned at the camshaft outer surface and second brake shoe; Described frame respectively with an end of armature and first brake shoe, and second brake shoe be connected, the other end of described spring is connected with armature, one end of described armature is connected with frame, the two ends of described movable connecting rod respectively with the support and connection of described first brake shoe and second brake shoe, the support of described second brake shoe is provided with rotating fulcrum.
The full-automatic bill punching binding of the present invention method may further comprise the steps: (1) utilizes the vernier mechanism in the equipment, determines the hole count of bookbinding bill and the position in each hole; After starting power supply, stepper motor rotates; (2) the belt workbench drives vernier on it and bill together moves, and when vernier triggered the optoelectronic switch of drill bit below, circuit control system received signal; (3) after circuit control system received signal, step motor stop, bill were parked in the position that desire is established punching, feeding motor and main electric motor starting, the slide block that the worm drive system drives on the frame moves downward, and self-locking cover pressure strip moves downward together, thereby compresses, fixing bill; After main driven by motor drill bit is finished punching, triggering is arranged on the feeler on the workbench, make the counter-rotating of feeding motor, slide block moves upward, when getting back to original position, trigger the travel switch that is arranged on the frame, the transmission of spiral lifting bar stops, cunning also stops to move upward soon, and self-locking cover pressure strip continues to compress file; (4) after slide block triggered travel switch, circuit control system just changeed the feeding motor, and three-clutch disconnects, and first clutch, second clutch are connected; The motion of upper and lower heating mould, following heating mould horizontal movement is to the limit on the right-right-hand limit position and rest, and a plastic tube is placed on down on the heating mould pilot pin; (5) heating mould is transported to plastic tube in the hole of bill down, upper and lower heating mould hot melting plastic pipe is finished bookbinding, upper and lower heating mould reposition triggers travel switch, and the self-locking cover compresses device and unclamp file under the effect of last heating mould, above returning under the effect of spring force; At this moment, following heating mould triggering signal, first clutch, second clutch disconnect, and first brake apparatus, second brake apparatus start, the power shaft braking of upper and lower heating mould, upper and lower heating mould is finished 360 ° of circulations; Simultaneously, stepper motor starts; Above-mentioned steps (2) to step (5) is finished the punching binding in a hole on the bill, by that analogy, and until the punching binding work of finishing bill.
Compared with prior art, the invention has the beneficial effects as follows:
(1) the upper and lower heating mould structure in the present device is identical, only adopts two groups and connect the cam mechanism of formula combination, and it is simple and reasonable.In forwarding, the existing horizontal movement in a motion cycle of upper and lower heating mould has rectilinear motion again, and can rest at the volley; In addition, the utilization cam mechanism also makes mould move to extreme position to fix, and is convenient to upper and lower heating mould location, thereby, can realize punching, binding the full automation of overall process.
(2) whole punching binding process all is an automation process, does not need manually-operated; Once Zhuan Ding paper sheet thickness height can reach 8cm at most; Produced simultaneously paper scrap clump hollow boring bit is discharged by chip discharging tube, and is pollution-free, helps environmental protection and health.
Description of drawings
Fig. 1 is the structure diagram of full automatically punching binding equipment of the present invention;
Fig. 2-1 and Fig. 2 the-the 2nd, and the cover of self-locking shown in Fig. 1 compresses the structure diagram of mechanism 8;
Fig. 3-the 1st, the structure diagram of screw-drive mechanism shown in Fig. 1;
Fig. 3-the 2nd, prior art middle gear tooth bar drive mechanism sketch;
Fig. 4-the 1st, following heating mould schematic diagram of mechanism shown in Fig. 1;
Fig. 4-the 2nd goes up the heating mould schematic diagram of mechanism shown in Fig. 1;
Fig. 4-the 3rd, upper and lower heating mould motion cycle chart shown in Fig. 1;
Fig. 4-4, Fig. 4-5 and Fig. 4-the 6th, the schematic diagram of mechanism of following heating mould embodiment;
Fig. 4-the 7th, the movement locus figure of following heating mould 17 shown in Fig. 4-1;
Fig. 4-the 8th, the movement locus figure of last heating mould 23 shown in Fig. 4-2;
Fig. 5-1 and Fig. 5 the-the 2nd, the structure diagram of workbench shown in Fig. 1 29;
Fig. 6-the 1st, brake apparatus shown in Fig. 1 14 or 25 schematic diagram of mechanism;
Fig. 6-2 is the schematic diagram of mechanism of several embodiment of brake apparatus shown in Fig. 1 to 6-7.
1---circuit control system 2---decelerator
3---first motor 4---spiral lifting bar
5---slide block 6---crumb loading device
The self-locking cover compresses mechanism with 7---hollow boring bits 8---
9---chip discharging tube 10---stepper motor
11---conical gear slows down 27,12---disc cam
24,13---cylindrical cam 14,25---first, second brake apparatus
15,26,28---first, second, third clutch 16---gear reduction unit
23,17---upper and lower heating mould 18---feeding motor
19---belt pulley and belt 20---vernier
21---pulley decelerates device 22---plastic tube
29---workbench 30---guide pillar
31---first spring
The specific embodiment
Below in conjunction with accompanying drawing the utility model is done and to be described in further detail.
Shown in Fig. 1, Fig. 3-1 and Fig. 3-2, perforating binding machine of the prior art is in the punching process, generally all use gear---rack transmission system, the subject matter of its existence is under the specified punching degree of depth (promptly binding thickness) condition, its feed system transmission parts crash rate height.Show as: exposed gear tooth bar transmission back lash instability, gear tooth deformation on gear or the tooth bar or fracture.Its reason is: when the paper strength of bookbinding is higher, along with going deep into of hollow boring bit 7 borings, paper becomes big to the resistance of drill bit, when the shredded paper bits are discharged in hollow boring bit 7 simultaneously, also further increased the resistance of drill bit, therefore, make and the problems referred to above to have occurred for the exigent gear of installation accuracy-rack feed system.
The worm drive of adopting among the present invention are made up of spiral lifting bar 4 and slide block 5, and its bearing capacity is good, and it is low that installation accuracy requires, and quality, volume are little, noise is little, and fine setting, micrometric displacement is good, and self-locking performance is good, life-span is long, and stationarity is good, is more suitable for the feeding transmission system as automatic hole punching and bookbinding machine.By the worm drive feed system being carried out actual condition running and prototype experiment, proved that worm drive can realize the feeding of punching automatically exactly.
Fig. 1, Fig. 2-1 and Fig. 2-2 show the structure and the course of work that perforating mechanism and self-locking cover among the present invention compress mechanism:
Described perforating device compresses mechanism 8 by the hollow boring bit 7 that is connected with first motor 3, the self-locking cover that is enclosed within on the guide pillar 30, and first spring 31 that is enclosed within on the guide pillar 30 is formed, the positive lower end of described hollow boring bit 7 is provided with optoelectronic switch, and described optoelectronic switch is connected with described circuit control system 1; Described self-locking cover compresses mechanism 8 and comprises slide block 5 and the pressing plate 81 that is enclosed within on the guide pillar 30, Kong Chengda mouth coniform hole up on the described pressing plate 81, be provided with retainer 82 in the described coniform hole, be provided with Metal Ball 83 in the described retainer 82, be provided with second spring 84 between the retainer 82 in described slide block 5 and the described coniform hole; Described guide pillar 30 be positioned at slide block 5 above locate to be provided with travel switch, described travel switch is connected with described circuit control system 1.
When punching, worm drive move downward slide block 5, effect by second spring 84, pressing plate 81 moves downward, compress first spring 31 simultaneously, pressing plate 81 is pushed down bill and the stop motion on the workbench 29, slide block 5 continues compression first springs 31 and also punches, after punching is finished, and slide block 5 reposition that moves upward, according to tribology principle, when the angle A between pressing plate 81 and the guide pillar 30 during less than the angle of friction B of Metal Ball 83 and pressing plate 81, i.e. A＜B, pressing plate 81 keeps self-locking under the effect of Metal Ball 83, pressing plate 81 continues to push down bill, and second spring, 84 active forces have become pulling force by pressure.
Trigger travel switch after slide block 5 is got back to original position, slide block 5 is parked in original position, because slide block 5 has been formed the worm drive system with spiral lifting bar 4, shown in Fig. 3-1, these worm drive have the function of self-locking, so slide block 5 does not move downward.Upper and lower electrical heating mould 23 and 17 carries out forwarding simultaneously.
The heating mould 23 that powers on moves to the bill top, push down pressing plate 81 and the plastic tube in the bill hole is carried out hot melt, under the effect of last heating mould 23, Metal Ball 83 separating of moment occur with pressing plate 81, two Metal Ball 83 move upward with retainer 82 under the effect of second spring, 84 pulling force, get back to original position.
After the heating mould 23 that powers on is finished hot melt binding, move upward earlier, original position is got back in horizontal movement then, and pressing plate 81 is not owing to there is the effect of Metal Ball 83, under the effect of first spring, 31 pressure, make pressing plate 81 move upward, get back to original position with the heating mould 23 that powers on.
Fig. 1, Fig. 4-1 to Fig. 4-8 shows the structure and the course of work of binding upper and lower heating mould in the mould among the present invention:
As shown in Figure 1, the electrical heating die device that adopts in the full automatically punching binding equipment of the present invention, comprise heating mould 23 and following heating mould 17, the described basic structure that goes up heating mould 23 or following heating mould 17 is identical, be described for example for the ease of narrating following heating mould 17, shown in Fig. 4-1, described down heating mould 17 comprise frame, with the disk cam 12 of cylindrical cam 13 coaxial settings, the roller mechanism 45 that contacts with the operative end surface of described cylindrical cam 13, the slide block mechanism that contacts with described disk cam 12 revolution working faces; Described roller mechanism 45 is fixedlyed connected with described slide block mechanism; Described slide block mechanism comprises the spring 40 between slide block 44 and frame on slide block 44 on the support bar, the support bar, and an end of described slide block 44 is provided with the guide rail 41 that contacts with described disk cam 12 revolution working faces, and its other end is provided with die M.Shown in Fig. 4-3, another embodiment is that the spring in above-mentioned 40 is arranged between described guide rail 41 and the frame.
It is another technical scheme of the present invention of example that Fig. 4-5 shows the following heating mould 17 that is used for the electrical heating die device of full automatically punching binding machine with the present invention, be described down heating mould 17 comprise frame, with the disk cam 12 of cylindrical cam 13 coaxial settings, the roller mechanism 45 that contacts with the operative end surface of described cylindrical cam 13, the slide block mechanism that contacts with the revolution working face of described disk cam 12; Described roller mechanism 45 is to be slidingly connected with described slide block mechanism, and promptly described slide block 44 is to be sleeved on the Roller Shaft of roller mechanism 45; One end of described Roller Shaft is provided with roller, and its other end is provided with die M; And described slide block 44 and equipment on frame between be provided with support bar, described support bar and slide block weld together, and be intersection location relation, between slide block 44 and frame, be set with spring 40 on the described support bar, the other end that is intersection location with described slide block 44 is provided with guide rail 41, described guide rail 41 is welded on the support bar, and described guide rail 41 contacts with the winding working face of described disk cam 12.Shown in Fig. 4-6, another embodiment is that the spring among above-mentioned Fig. 3-3 40 is arranged between described guide rail 31 and the frame.
No matter adopt above-mentioned which kind of specific embodiment, described cylindrical cam 24 (or 13) and described disk cam 27 (or 12) in last heating mould 23 among the present invention or following heating mould 17 structures are and connect the formula combination; Be provided with transmission device between heating mould 23 and the following heating mould 17 on described, described transmission device adopts reducer structure, can comprise the multi-stage speed reducer that pulley decelerates device 21 and gear reduction unit 16 constitute.Punching binding equipment of the present invention has all required horizontal movement and rectilinear motion to upper and lower heating mould in the course of the work, and requires to rest, and therefore the structure of upper and lower heating mould is identical.As everyone knows, though the cam mechanism in the machine driving can be realized any track, but single cam can't satisfy simultaneously horizontal movement and move both vertically synthetic, therefore, cylindrical cam among the present invention and disk cam adopt is and connects the formula compound mode two groups of cams are made up.
Further specify this two groups of attainable movement locus in cam combination back below.
After having beaten the hole, hollow boring bit 7 is return original position, by the heating mould in the die device among the present invention 23 and 17 plastic tube in the hole 22 is heated.Following heating mould 17 needs first horizontal movement to rest to extreme position and maintenance, after plastic tube 22 cut-outs, plastic tube 22 utilizes its gravity to drop on down on the pilot pin of heating mould 17, this pilot pin plays positioning action, be used for determining the position of fallen plastic tube 22, and this plastic tube 22 delivered in the bill hole, following heating mould 17 horizontal movements are after original position, move upward to extreme position immediately and also keep resting, behind the hot melting plastic pipe, following heating mould 17 moves to original position vertically downward, finish a circulation, its movement locus is shown in Fig. 4-7, that is: following heating mould 17 rests at the A point at first from B → A, then from A → B → C, rest at the C point, C → B so far finishes once circulation then.Meanwhile, plastic tube hot melt in 23 pairs of holes of last heating mould needs and moves both vertically and since last heating mould 23 can not with the slide block 5 of band hollow boring bit 7 at same vertical plane, therefore, need horizontal movement, the movement locus of above heating mould 23 shown in Fig. 4-8, that is: the E point is an original position, earlier from E → D → F, rest heating at the F point,, get back to original position and finish circulation then from F → D → E.From the movement locus of above-mentioned upper and lower heating mould as can be known, the function that these two heating moulds need is identical: can realize horizontal movement simultaneously and move both vertically, and can rest.
Learn according to motion conversion basic function, can realize that continuous rotation → bilateral rests the mechanism that straight line moves and has; The reciprocating follower cam mechanism, utilize link trajectory to realize resting that motion, partial gear tooth bar move back and forth indexing mechanism, partial gear moving leader indexing mechanism.Because the track of linkage is a curve, incomplete gear mechanism is beginning to mesh and break away from when meshing that shortcomings such as bigger impact and noise are arranged, so the present invention has adopted cam mechanism.
Respectively the motion cycle of following heating mould and last heating mould among the present invention is described in detail below in conjunction with Fig. 1 and Fig. 4-4.
Following heating mould 17: at the uniform velocity angular speed input of w1, with 360 ° be a cycle period, in 0～Φ 3, in Fig. 1-1, the rotation of disk cam 12 occurs on the cambered surface of minor radius r1 correspondence, and guide rail 31 keeps vertically resting, and promptly descends the M point of heating mould 17 to keep vertically resting.Realize horizontal movement at 0～Φ 1 (3＜360 ° of Φ 1＜Φ 2＜Φ) cylindrical cam 13, under the effect of spring 40, the Roller Shaft in the roller mechanism 35 moves to the limit on the left position, promptly descends the M point of heating mould 17 to move to the limit on the left position from the limit on the right-right-hand limit position; At Φ 1～Φ 2, cylindrical cam 13 makes the M point maintenance level of heating mould 17 rest; At Φ 2～Φ 3 because after cylindrical cam 13 rotates an angle, compression spring 40, at this moment, the M of following heating mould 17 point from the horizontal movement of limit on the left position to the limit on the right-right-hand limit position.Following heating mould 17 has been finished the process from B → A → B shown in Fig. 5-1.3～360 ° of Φ, cylindrical cam 13 effects make the horizontal limit on the right-right-hand limit of M point maintenance rest.At Φ 3～Φ 4 (6＜360 ° of Φ 3＜Φ 4＜Φ 5＜Φ), under the effect of disk cam 12, the M point moves to the limes superiors position; At Φ 4～Φ 5, disk cam 12 makes the M point keep vertically resting in limes superiors, finishes the process of heating mould hot melting plastic pipe; At Φ 5～Φ 6, disk cam 12 makes the M point move to limit inferior (being original position) from limes superiors, and 6～360 ° of Φ, M point keep resting vertically resting.Following heating mould 17 has been finished as shown in Fig. 5-1 process from B → C → B.
Last heating mould 23: same as shown in Fig. 1-2, described disk cam 27 is realized moving both vertically, and cylindrical cam 24 is realized horizontal movement.In at the uniform velocity angular speed input of w1, with 360 ° be a cycle period, in 0～Φ 2, in Fig. 1-2, because the effect of cylindrical cam 24 and disk cam 27 makes the K point maintenance original position that goes up on the heating mould 23 rest; At Φ 2～Φ 3 (7＜360 ° of Φ 2＜Φ 3＜Φ 4＜Φ 5＜Φ 6＜Φ), because the effect of cylindrical cam 24 makes the horizontal movement of K point move to limit on the right-right-hand limit from original position (limit on the left), disk cam 27 still makes the K point keep vertically resting; At Φ 3～Φ 4, disk cam 27 makes the K point realize moving both vertically, and promptly the K point moves to limit inferior from limes superiors, and cylindrical cam 24 rests K point maintenance level; At Φ 4～Φ 5, cylindrical cam 24 and disk cam 27 make K point maintenance level, vertical resting, and finish the process of heating mould 23 hot melting plastic pipes; At Φ 5～Φ 6, disk cam 27 makes the K point move to the limes superiors position from the limit inferior position, and cylindrical cam 24 rests K point maintenance level; At Φ 6～Φ 7, disk cam 27 makes the K point keep vertically resting, and cylindrical cam 24 makes the K point move to limit on the left (original position) from limit on the right-right-hand limit.Last heating mould 23 has been finished the process from E → D → F → D → E as shown in Fig. 5-2.
The heating mould 23 that powers among the present invention can both be realized horizontal movement respectively with following electrical heating mould 17 and move both vertically, thereby make the heating mould 23 that powers in motion process, can avoid perforating device, following electrical heating mould 17 can be chosen plastic tube automatically, finishes reflow process with the heating mould 23 that powers on then.
The structure of brake apparatus and characteristics among the present invention:
Shown in Fig. 6-1, in full automatically punching binding equipment of the present invention, be respectively arranged with brake apparatus 25 and 14 on the camshaft of upper and lower heating mould mechanism, comprise coil, armature 62, frame, spring 63, first brake shoe 64 that is positioned at the camshaft outer surface and second brake shoe 65; Described frame respectively with an end of armature 62 and first brake shoe 64, and second brake shoe 65 be connected, the other end of described spring 63 is connected with armature 62, one end of described armature 62 is connected with frame, the two ends of described movable connecting rod 66 respectively with the support and connection of described first brake shoe 64 and second brake shoe 65, the support of described second brake shoe 65 is provided with rotating fulcrum.According to general Principle of Mechanical Designing, can under the inspiration of above-mentioned brake device structure, extend tens of kinds of specific embodiments, show wherein 6 kinds of embodiment as Fig. 6-2 to Fig. 6-7, remaining embodiment does not repeat them here.
Above-mentioned brake device structure is simple, and braking fast, and is with low cost.Described brake apparatus is in braking procedure, kinematic axis is because action of inertia, the actual deviation that gyration has minute angle that stops that stopping corner and theory, because in the process of bill punching binding, do not need to realize the moment braking, even, also can not influence the quality of punching binding, therefore so there is above-mentioned low-angle deviation, processing this brake apparatus does not need very high precision, thereby has reduced production cost of products widely.
The course of work of above-mentioned brake apparatus is: when coil electricity, produce magnetic force, make armature 62 or left movement to the right, and compression or extension spring 63, drive movable connecting rod 66 motions, thereby make the brake shoe 64 of winning, second brake shoe 65 hold middle kinematic axis 67 tightly, produce braking.When the coil no power, electromagnetic force disappears, and spring 63 recovers former length under the effect of self elastic force, makes armature 62 and connecting rod 66 or right motion left, the kinematic axis 67 in the middle of first brake shoe 64 and second brake shoe 65 unclamp, and kinematic axis 67 recovers motion.
The structure of workbench and the course of work among the present invention:
Shown in Fig. 1, Fig. 5-1 and Fig. 5-2, workbench comprises fixed frame 54 and unsteady frame 52, described fixed frame 54 is provided with a plurality of grooves, be provided with the corresponding one by one a plurality of pillars mutually of quantity and position with described a plurality of grooves below the described unsteady frame 52, be set with spring 53 backs on each pillar and insert in the corresponding groove; Two ends in described unsteady frame 52 horizontal directions are respectively arranged with belt pulley 19, described belt pulley 19 is driven by stepper motor 10, the upper surface of described unsteady frame 52 is provided with the belt that cooperates with described belt pulley 19, constituted belt workbench B thus, described belt workbench B is provided with vernier 20 mechanisms.Wherein, belt workbench B is at the workbench A that is higher than under the effect of spring 53 on the fixed frame 54.
The course of work of above-mentioned workbench is: the ticket that will bind is by after on the belt workbench B, because belt workbench B is driven by belt pulley 19, therefore the bill on it also thereupon together level move right, because belt workbench B is higher than the workbench A on the fixed frame 54, and the center of gravity of bill is on belt workbench B face, bill can not contact with the working face of static workbench A in motion process, thereby bill still can not cause confusion fitly on belt workbench B face.
After stepper motor 10 quits work, belt workbench B stops horizontal movement thereupon, at this moment, equipment can punch and bind, and pushes down bill as the pressing plate among Fig. 2-1 81, and makes the frame 52 of floating to lower compression spring 53, when unsteady frame 52 with after the equipment rack rigidity contacts, belt workbench B stops to move down, simultaneously belt workbench B be designed to workbench A surface in same level height, be convenient to punching and bookbinding.
After finishing above-mentioned punching and forwarding, pressing plate 81 repositions, belt workbench B bill in the effect subiculum of spring 53 and upwards floats, and has so far finished the punching in a hole and the work period of bookbinding on the bill.Subsequently, bill moves with belt workbench B, carries out the punching and the bookbinding in next hole.By that analogy, after the task of finishing the whole punching binding of bill, belt working face B is transported to rightmost with bill, makes it break away from full automatically punching binding equipment, thereby has finished the entire job of bill punching binding.
In the equipment of the present invention, be provided with cone gear reducer 11 between the output shaft of feeding motor 18 and the spiral lifting bar 4, thereby reached the transmission of not only speed change but also break-in.
Full automatically punching binding method of the present invention may further comprise the steps:
The number of perforations when 1, determining the bookbinding bill and the position in each hole: at first, bill fitly is placed on the workbench B face that belt makes, the vernier in the equipment 20 is moved to the position that needs punching, the position in a corresponding hole of vernier.Then, start power supply, stepper motor 10 rotations drive belt workbench B and slowly move right, and vernier 20 and ticket document move with workbench B.Under punching hollow boring bit 7 optoelectronic switch is arranged, when vernier 20 moves to the optoelectronic switch place, trigger optoelectronic switch, circuit control system 1 receives signal.
2, punching:
After circuit control system 1 receives signal, stepper motor 10 stalls, bill is parked in the position that desire is established punching, the feeding motor 18 and first motor 3 start, the slide block 5 that the worm drive system drives on the frame moves downward, the pressing plate 81 that the self-locking cover compresses in the mechanism 8 moves downward together, thereby compresses, fixing bill; After first motor, 3 drive hollow boring bits 7 are finished punching, triggering is arranged on the feeler on the workbench, the position of described trigger is under hollow boring bit 7, hollow boring bit 7 is punched bill will be triggered to this trigger, make 18 counter-rotatings of feeding motor, effect by spiral lifting bar 4, slide block 5 moves upward, when getting back to original position, triggers slide block 5 travel switch that is arranged on the frame, at this moment, clutch 28 is an off-state, and spiral lifting bar 4 stops transmission, sliding fast 5 also stop to move upward, and the pressing plate 81 that the self-locking cover compresses in the mechanism 8 continues to compress file;
3, Pipe Cutting: after slide block 5 triggered travel switch, circuit control system 1 was just changeing feeding motor 18, and three-clutch 28 disconnects, and first clutch 15 and second clutch 26 are connected; Upper and lower heating mould 23 and 17 motions, following heating mould 17 horizontal movements are to the limit on the right-right-hand limit position and rest, and after plastic tube 22 cut-outs, this plastic tube drops on down on the pilot pin of heating mould 17.
4, bookbinding: following heating mould is transported to plastic tube 22 in the hole of bill, upper and lower heating mould 23 and 17 hot melting plastic pipes are finished bookbinding, upper and lower heating mould 23 and 17 repositions trigger travel switch, the self-locking cover compresses mechanism 8 and unclamp bill under the effect of last heating mould 23, above returning under the effect of spring 31; At this moment, following heating mould 17 triggering signals, first clutch 15, second clutch 26 disconnect, and first brake apparatus 14 and second brake apparatus 25 start, upper and lower heating mould 23 and the braking of 17 power shaft, upper and lower heating mould 23 and 17 is finished 360 ° of circulations; Simultaneously, stepper motor 10 starts.
Above-mentioned steps 1 to step 4 is finished the punching binding in a hole on the bill, by that analogy, and until the punching binding work of finishing bill.In the punching process of bill, paper scrap pre-exists in the crumb loading device 6 of hollow boring bit 7 tops, along with increasing of paper scrap, will discharge by chip discharging tube 9, has avoided occurring the phenomenon that paper scrap flies upward.
Although in conjunction with the accompanying drawings the preferred embodiments of the present invention are described above; but the present invention is not limited to the above-mentioned specific embodiment; the above-mentioned specific embodiment only is schematic; rather than it is restrictive; those of ordinary skill in the art is under enlightenment of the present invention; not breaking away under the scope situation that aim of the present invention and claim protect, can also make a lot of forms, these all belong within the protection of the present invention.
Claims (2)
1. a full automatically punching binding equipment comprises frame, perforating device, workbench, bookbinding mould and circuit control system, it is characterized in that,
Described perforating device compresses mechanism by the hollow boring bit that is connected with first motor, the self-locking cover that is enclosed within on the guide pillar, and first spring that is enclosed within on the guide pillar is formed, the lower end of described hollow boring bit is provided with optoelectronic switch, and described optoelectronic switch is connected with described circuit control system; Described self-locking cover compresses mechanism and comprises slide block and the pressing plate that is enclosed within on the guide pillar, described plate hole is big mouth coniform hole up, be provided with retainer in the described coniform hole, be provided with Metal Ball in the described retainer, be provided with second spring between the retainer in described slide block and the described coniform hole; Described guide pillar be positioned at slide block above locate to be provided with travel switch, described travel switch is connected with described circuit control system;
Described workbench comprises fixed frame and unsteady frame, described fixed frame is provided with a plurality of grooves, be provided with the corresponding one by one a plurality of pillars mutually of quantity and position with described a plurality of grooves below the described unsteady frame, insert in the corresponding groove after being set with spring on each pillar; Two ends in described unsteady frame horizontal direction are respectively arranged with belt pulley, and described belt pulley is driven by stepper motor, and the upper surface of described unsteady frame is provided with the belt that cooperates with described belt pulley, have constituted the belt workbench thus; Described belt workbench is provided with vernier mechanism; Described workbench is provided with feeler; Described feeler is connected with circuit control system;
Described bookbinding mould is made up of upper and lower two cover heating mould mechanisms, described every cover heating mould mechanism comprises feeding motor, the camshaft that is connected with the feeding motor, reach disk cam with the coaxial setting of cylindrical cam, the roller mechanism that contacts with described cylindrical cam operative end surface, the slide block mechanism that contacts with described disk cam revolution working face; Described cylindrical cam and described disk cam are and the formula that connects makes up; Be provided with transmission device between the described upper and lower two cover heating mould mechanisms, be respectively arranged with clutch on described feeding motor output shaft and the camshaft;
In the described every cover heating mould mechanism, also comprise one of following A, B, C and four kinds of structures of D:
A. described roller mechanism is fixedlyed connected with the slide block in the slide block mechanism; Described slide block mechanism comprises the spring between slide block and frame on slide block on the support bar, the support bar, and an end of described slide block is provided with the guide rail that contacts with described disk cam revolution working face, and the other end of described guide rail is provided with die; Or
B. described roller mechanism is fixedlyed connected with the slide block in the described slide block mechanism; Described slide block mechanism comprises that an end of the slide block on the support bar, described slide block is provided with the guide rail that contacts with described disk cam revolution working face, and the other end of described guide rail is provided with die; Be provided with spring between described guide rail and the frame; Or
C. described roller mechanism and described slide block mechanism are slidingly connected; Described Roller Shaft one end is provided with roller, and its other end is provided with die; Slide block in the described slide block mechanism is arranged on the Roller Shaft, be provided with support bar between described slide block and the frame, be provided with spring on the described support bar between slide block and frame, described slide block is provided with guide rail, and described guide rail contacts with the winding working face of described disk cam; Or
D. described roller mechanism and described slide block mechanism are slidingly connected; Described Roller Shaft one end is provided with roller, and its other end is provided with die; Slide block in the described slide block mechanism is arranged on the Roller Shaft, is provided with support bar between described slide block and the frame, and described slide block is provided with guide rail, and described guide rail contacts with the winding working face of described disk cam; Be provided with spring between described guide rail and the frame;
Be respectively arranged with brake apparatus on the camshaft in the described upper and lower heating mould mechanism, comprise coil, armature, frame, spring, first brake shoe that is positioned at the camshaft outer surface and second brake shoe; Described frame respectively with an end of armature and first brake shoe, and second brake shoe be connected, the other end of described spring is connected with armature, one end of described armature is connected with frame, the two ends of described movable connecting rod respectively with the support and connection of described first brake shoe and second brake shoe, the support of described second brake shoe is provided with rotating fulcrum.
2. a full automatically punching binding method is characterized in that, may further comprise the steps:
(1) utilizes vernier mechanism in the equipment, determine the hole count of bookbinding bill and the position in each hole; After starting power supply, stepper motor rotates;
(2) the belt workbench drives vernier on it and bill together moves, and when vernier triggered the optoelectronic switch of drill bit below, circuit control system received signal;
(3) after circuit control system received signal, step motor stop, bill were parked in the position that desire is established punching, feeding motor and main electric motor starting, the slide block that the worm drive system drives on the frame moves downward, and self-locking cover pressure strip moves downward together, thereby compresses, fixing bill; After main driven by motor drill bit is finished punching, trigger the feeler that is arranged on the workbench, make the counter-rotating of feeding motor, slide block moves upward, and when getting back to original position, triggers the travel switch that is arranged on the frame, and self-locking cover pressure strip continues to compress file;
(4) after slide block triggered travel switch, circuit control system just changeed the feeding motor, and three-clutch disconnects, and first clutch, second clutch are connected; The motion of upper and lower heating mould, following heating mould horizontal movement is to the limit on the right-right-hand limit position and rest;
(5) plastic tube is placed on down on the heating mould pilot pin, following heating mould is transported to plastic tube in the hole of bill, upper and lower heating mould hot melting plastic pipe is finished bookbinding, upper and lower heating mould reposition triggers travel switch, the self-locking cover compresses device and unclamp file under the effect of last heating mould, above returning under the effect of spring force; At this moment, following heating mould triggering signal, first clutch, second clutch disconnect, and first brake apparatus, second brake apparatus start, the power shaft braking of upper and lower heating mould, upper and lower heating mould is finished 360 ° of circulations; Simultaneously, stepper motor starts;
Above-mentioned steps (2) to step (5) is finished the punching binding in a hole on the bill, by that analogy, and until the punching binding work of finishing bill.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101360880A CN100415536C (en) | 2005-12-31 | 2005-12-31 | Full automatically punching binding equipment and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101360880A CN100415536C (en) | 2005-12-31 | 2005-12-31 | Full automatically punching binding equipment and method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1792642A CN1792642A (en) | 2006-06-28 |
| CN100415536C true CN100415536C (en) | 2008-09-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005101360880A Expired - Fee Related CN100415536C (en) | 2005-12-31 | 2005-12-31 | Full automatically punching binding equipment and method thereof |
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| Country | Link |
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| CN (1) | CN100415536C (en) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100434280C (en) * | 2006-10-16 | 2008-11-19 | 北京亚博通科技发展有限公司 | Multifunction automatic bookbinding machine |
| CN104553438A (en) * | 2013-10-09 | 2015-04-29 | 宁夏琪凯节能设备有限公司 | Energy-saving and environment-friendly binding machine |
| CN104084620B (en) * | 2014-06-11 | 2017-04-05 | 郑州宇通客车股份有限公司 | Drilling aid and the drilling machine components using the device |
| CN104607731A (en) * | 2015-01-30 | 2015-05-13 | 东莞振邦细孔放电机有限公司 | Fully-automatic drill electric-discharge machine |
| CN104608259A (en) * | 2015-03-09 | 2015-05-13 | 广西大学 | Multi-use perforating machine with environmental protection function |
| CN106624725B (en) * | 2016-12-05 | 2019-12-31 | 安徽江淮汽车集团股份有限公司 | Pressing mechanism |
| CN108725013A (en) * | 2017-04-19 | 2018-11-02 | 丰民金属工业股份有限公司 | Electric stapler |
| CN109774335A (en) * | 2017-11-15 | 2019-05-21 | 广州市益而高科技发展有限公司 | Electric perforator |
| CN109202625B (en) * | 2018-09-26 | 2019-08-02 | 福建省德化同鑫陶瓷有限公司 | A kind of ceramic grinding bottom device |
| CN110228103A (en) * | 2019-06-28 | 2019-09-13 | 义乌约德新材料有限公司 | Refractory seals glue technology of preparing |
| CN110816104B (en) * | 2019-12-02 | 2020-08-04 | 曾镜炜 | Circular scraps of paper binding equipment |
| CN115179675B (en) * | 2022-06-14 | 2024-04-02 | 山东财多多信息技术有限公司 | Financial binding device and binding method for financial office |
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| EP0023985A1 (en) * | 1979-08-13 | 1981-02-18 | M.A.N.-ROLAND Druckmaschinen Aktiengesellschaft | Stitching device for printing machines |
| JPH07299982A (en) * | 1994-04-28 | 1995-11-14 | Pentel Kk | Perforating machine with binding mechanism |
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| WO2003080363A2 (en) * | 2002-03-25 | 2003-10-02 | James Burn International Limited | Improvements in and relating to binding apparatus |
| CN2661430Y (en) * | 2003-10-08 | 2004-12-08 | 北京亚博通科技发展有限公司 | Full-automatic file binder |
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Patent Citations (5)
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|---|---|---|---|---|
| EP0023985A1 (en) * | 1979-08-13 | 1981-02-18 | M.A.N.-ROLAND Druckmaschinen Aktiengesellschaft | Stitching device for printing machines |
| JPH07299982A (en) * | 1994-04-28 | 1995-11-14 | Pentel Kk | Perforating machine with binding mechanism |
| WO2003080363A2 (en) * | 2002-03-25 | 2003-10-02 | James Burn International Limited | Improvements in and relating to binding apparatus |
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| CN2661430Y (en) * | 2003-10-08 | 2004-12-08 | 北京亚博通科技发展有限公司 | Full-automatic file binder |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1792642A (en) | 2006-06-28 |
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