CN100411853C - Pressure shock wave air removing device of resin transfer moulding technology and its method - Google Patents
Pressure shock wave air removing device of resin transfer moulding technology and its method Download PDFInfo
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- CN100411853C CN100411853C CNB2005100412021A CN200510041202A CN100411853C CN 100411853 C CN100411853 C CN 100411853C CN B2005100412021 A CNB2005100412021 A CN B2005100412021A CN 200510041202 A CN200510041202 A CN 200510041202A CN 100411853 C CN100411853 C CN 100411853C
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- 230000035939 shock Effects 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000005516 engineering process Methods 0.000 title abstract description 10
- 238000009745 resin transfer moulding Methods 0.000 title description 2
- 239000011347 resin Substances 0.000 claims abstract description 28
- 229920005989 resin Polymers 0.000 claims abstract description 28
- 239000000919 ceramic Substances 0.000 claims abstract description 13
- 238000001721 transfer moulding Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 4
- 239000000835 fiber Substances 0.000 abstract description 12
- 239000002131 composite material Substances 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 8
- 238000000465 moulding Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000009736 wetting Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000007872 degassing Methods 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000002604 ultrasonography Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000004064 dysfunction Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000013332 literature search Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000035772 mutation Effects 0.000 description 1
- 229920013657 polymer matrix composite Polymers 0.000 description 1
- 239000011160 polymer matrix composite Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention relates to a pressure shock wave air removing device and a method of resin transfer mould technology, which belongs to the technical field of composite material manufacturing technology. The device of the present invention comprises a shock wave generator (5), a power supply (6) of the shock wave generator and an RTM mould (7), wherein the shock wave generator is composed of a lightweight shell body (1), a piezoelectric ceramic thin sheet (2), an end cover (3) and a wire connecting seat (4). The present invention has the concrete implementation method that the pulse ultrasonic technology is adopted, pressure shock waves with instantaneous high pressure effect are formed in a mould cavity by using the shock wave generator (5), resin is promoted to flow, and the functions that the wetting quality of the resin to fiber is improved, excessive air is removed and tiny bubbles are removed can be performed. The present invention has the advantages of simple structure and convenient operation; furthermore, the present invention is an effective air removing device of a resin transfer mould molding process (RTM) of an aerospace field composite component; meanwhile, the present invention is also suitable for the air removing requirements of the molding process for other composite material moulds.
Description
One, technical field
The pressure shock wave depassing unit of resin transfer molding (RTM) process of the present invention, the depassing unit and the method for genus RTM mould-forming process.
Two, background technology
Along with the polymer matrix composite industrial expansion, resin transfer moulding (RTM) technology has obtained application more and more widely at home and abroad.The RTM technical process be with liquid resin system under certain pressure, injected in advance lay in the closed mould cavity of fibre reinforced materials, resin soaks into curing molding behind the fibre reinforced materials in die cavity.Because air is difficult for draining in forming process, is easy to generate defective in the composite product, thereby reduces its bending strength, hot strength, impact strength and interlaminar strength etc.Therefore, resin is extremely important to the wellability and the minimizing porosity of fiber in the raising forming process.
For the porosity that reduces the RTM forming composite with improve that resin is to the wellability of fiber in the forming process, researchers do a lot of work both at home and abroad.
As finding that mold filling can make the air bubble content of goods reduce under vacuum condition.
By literature search, " Vibration Assisted Resin Transfer Molding " (13
ThInternational Conference on Composite Materials, 2001), studied the influence of audio frequency vibration to the RTM moulding process.Experiment shows, audio frequency vibration helps that resin accelerates infiltration speed to the infiltration of fiber in the die cavity, and bubble reduces.
By patent retrieval, the patent of invention that Harbin Institute of Technology declares " ultrasonic-processing resin transfer molding method and used device " (number of patent application: 03132430.4), in RTM technology to dies cavity in fiber and resin carry out ultrasonic processing, improving resin to the wellability of fiber with reduce the composite porosity, and then improve the interface performance of composite.
The ultrasonic frequency that above-mentioned patented technology adopts is at 40 ~ 60kHz, and acoustical power is 0 ~ 400W, and sound power density is also little.When undergo mutation in RTM mold cavity cross section, not obvious to the removal effect of microbubble.
For solving the degasification demand of various RTM moulds in the engineering reality, be necessary further to study the depassing unit and the method for novel RTM mould.
Three, summary of the invention
The present invention is intended to the present situation at prior art, studies a kind ofly in RTM technology, can promote resin flows in the die cavity, strengthen resin to the wellability of fiber, get rid of unnecessary gas and remove the effective ways of microbubble.The pressure shock wave degasification method of resin transfer molding (RTM) process of the present invention, adopt the impulse ultrasound wave technology, utilize the piezoelectric type shock wave generator in liquid medium, to form pressure shock wave with instantaneous high pressure effect, resin in the die cavity is produced directed instantaneous pressure disturbance promote resin activity in the die cavity, strengthen the wellability of resin, get rid of unnecessary gas and remove microbubble fiber.Adopt said method, not only can promote resin flows in the die cavity, and do not influence the stability of process system, help improving resin in the forming process to the wellability of fiber with reduce porosity, but extensive use RTM mould outgas technique field.
Realize the pressure shock wave depassing unit of the resin transfer molding (RTM) process of above-mentioned target, be connected in high-power shock wave power supply by the piezoelectric type shock wave generator that links to each other with the RTM mould and form.Wherein the piezoelectric type shock wave generator comprises that piezoelectric ceramic thin sheet is bonded in the lightweight shell inner surface by installing hole, and end cap links to each other with lightweight housing upper end, is positioned on the end cap by sealing gasket sealing, electricity-supply seat.With the part of shock wave generator as the RTM mould, by the position that is easy to produce defective is applied directed radiation pressure, promote resin flows in the RTM die cavity, can realize that the fluid pressure shock wave removes the function of microbubble.
The present invention compared with prior art, the piezoelectric type shock wave generator can produce high-energy ultrasound, frequency is (200 ~ 2000) kHz, and forms the pressure shock wave with instantaneous high pressure effect in die cavity, plays to strengthen resin to the wellability of fiber, the effect of getting rid of unnecessary gas and removing microbubble.
According to the demand of RTM mould in the actual production, the shape of piezoelectric type ultrasonic transducer can correspondingly change.This paper will propose design and implementation method at a kind of RTM mould structure of special shape.
Apparatus of the present invention have simple in structure, and are easy to use, advantage with low cost.
Four, description of drawings
A kind of RTM mould cavity of Fig. 1 partial sectional view.
Annotate: easily produce hole in ring-like zone.
Fig. 2 piezoelectric type shock wave generator structural representation, wherein Fig. 2 (a) is that the master looks cross-sectional schematic, Fig. 2 (b) is a vertical view.
Number in the figure title: 1. lightweight housing, 2. piezoelectric ceramic thin sheet, 3. end cap, 4. electricity-supply seat
One of Fig. 3 lightweight housing schematic diagram, wherein last figure are that the master looks cutaway view, and figure below is a vertical view.
Two of Fig. 4 lightweight housing schematic diagram, wherein last figure are that the master looks cutaway view, and figure below is a vertical view.
Fig. 5 fluid pressure shock wave depassing unit uses schematic diagram
Number in the figure title: 5. piezoelectric type shock wave generator, 6. high-power shock wave power supply, 7, the RTM mould
Five, the specific embodiment
Concrete formation of the present invention is: as shown in Figure 2, at the bonding piezoelectric ceramic thin sheet 2 of lightweight housing 1 inner surface, end cap 3 connects with lightweight housing 1, seals with sealing gasket between the two.Lightweight housing 1 on lightweight housing 1, designs the installing hole of piezoelectric ceramic thin sheet 2 as shown in Figure 3; The installing hole bottom surface is determined according to formula (1) apart from d apart from lightweight housing 1 surface:
Wherein: f is vertical resonant frequency of piezoelectric ceramic thin sheet, and c is the velocity of sound in lightweight housing 1 material, and f and c can obtain by actual measurement, and n is a natural number.
The size of piezoelectric ceramic thin sheet, shape and number design according to actual needs, and determine the concrete form of lightweight housing 1 thus.Fig. 3 and Figure 4 shows that two kinds of lightweight housing concrete forms that satisfy RTM mould shown in Figure 1 requirement.
For guaranteeing good entrant sound effect, can adopt machining process, by a clamping, on lightweight housing 1, process all piezoelectric ceramics installing holes, guarantee the shape and the positional precision in each hole, satisfy required Surface Machining precision and quality, thereby guarantee bonding quality and acoustics focusing effect.
Adopt special technique for sticking, guarantee the bonding quality of piezoelectric ceramic thin sheet 2 and lightweight housing 1.
Shown in Figure 5 is that fluid pressure shock wave depassing unit uses schematic diagram, is about to high-power shock wave power supply 6 and links to each other with piezoelectric type shock wave generator 5 by the electricity-supply seat 4 on the end cap 3, and piezoelectric type shock wave generator 5 is as the part of RTM mould 7.
Concrete working method:
Piezoelectric type shock wave generator 5 is as the part (particular location is decided according to the actual requirements) of RTM mould 7, under the cooperation of high-power shock wave power supply 6, operating frequency is (200～2000) kHz, and power is (0～2000) W, thereby realize removing airway dysfunction, improve the performance of composite product.
Claims (2)
1. the pressure shock wave depassing unit of a resin transfer molding (RTM) process, it is characterized in that, comprise piezoelectric type shock wave generator (5), high-power shock wave power supply (6), RTM mould (7), wherein high-power shock wave power supply (6) is connected in piezoelectric type shock wave generator (5), piezoelectric type shock wave generator (5) is connected in RTM mould (7), described piezoelectric type shock wave generator (5) comprises piezoelectric ceramic thin sheet (2), lightweight housing (1), end cap (3), sealing gasket (4), wherein piezoelectric ceramic thin sheet (2) is bonded in lightweight housing (1) inner surface by installing hole, and end cap (3) connects with lightweight housing (1), by sealing gasket (4) sealing, electricity-supply seat is positioned on the end cap (3).
2. the pressure shock wave depassing unit of resin transfer molding (RTM) process according to claim 1 is characterized in that, the installing hole bottom surface that lightweight housing (1) is gone up piezoelectric ceramic thin sheet (2) apart from lightweight housing (1) surface distance d according to formula
Determine that wherein: n is a natural number, f is vertical resonant frequency of piezoelectric ceramics, and c is the velocity of sound in lightweight housing (1) material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100412021A CN100411853C (en) | 2005-07-27 | 2005-07-27 | Pressure shock wave air removing device of resin transfer moulding technology and its method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100412021A CN100411853C (en) | 2005-07-27 | 2005-07-27 | Pressure shock wave air removing device of resin transfer moulding technology and its method |
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| Publication Number | Publication Date |
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| CN1718414A CN1718414A (en) | 2006-01-11 |
| CN100411853C true CN100411853C (en) | 2008-08-20 |
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| CNB2005100412021A Expired - Fee Related CN100411853C (en) | 2005-07-27 | 2005-07-27 | Pressure shock wave air removing device of resin transfer moulding technology and its method |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100709576B1 (en) * | 2006-07-26 | 2007-04-20 | 문광필 | Gas exhausting device of cylinder for injection molding |
| FR3031062B1 (en) * | 2014-12-24 | 2017-09-15 | Airbus Group Sas | ULTRASONIC INJECTION RESIN FLOW / INJECTION RESIN FLOW QUANTIFICATION DEVICE AND METHOD USING SUCH A DEVICE |
| CN107097435A (en) * | 2017-06-27 | 2017-08-29 | 东莞市昌亿复合材料机械科技有限公司 | A kind of vacuum forming machine of composite and the forming method of composite |
| CN107160714B (en) * | 2017-07-07 | 2019-10-22 | 沈阳斯塔娜航空科技有限公司 | A kind of barometric pulse-type pressurization method for composite material |
| JP7001712B2 (en) * | 2017-12-04 | 2022-01-20 | 株式会社島津製作所 | Fine bubble removing method and fine bubble removing device, as well as bubble diameter distribution measuring method and bubble diameter distribution measuring device |
| CN110588019A (en) * | 2019-10-28 | 2019-12-20 | 航天特种材料及工艺技术研究所 | Resin transfer molding process method and hammering vibration excitation device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60244512A (en) * | 1984-05-21 | 1985-12-04 | Hitachi Ltd | Molding method |
| CN1513663A (en) * | 2003-06-11 | 2004-07-21 | 哈尔滨工业大学 | Ultrasonic processing resin transfer moulding method and used apparatus |
-
2005
- 2005-07-27 CN CNB2005100412021A patent/CN100411853C/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60244512A (en) * | 1984-05-21 | 1985-12-04 | Hitachi Ltd | Molding method |
| CN1513663A (en) * | 2003-06-11 | 2004-07-21 | 哈尔滨工业大学 | Ultrasonic processing resin transfer moulding method and used apparatus |
Non-Patent Citations (6)
| Title |
|---|
| 液体压力激波加工技术研究. 汪炜，刘正勋，谷安.南京航空航天大学学报，第35卷第5期. 2003 |
| 液体压力激波加工技术研究. 汪炜，刘正勋，谷安.南京航空航天大学学报，第35卷第5期. 2003 * |
| 超声作用对芳纶/环氧浸润行为的影响. 刘丽，张志谦，黄玉东，邵路，姜彬.材料科学与工艺，第10卷第1期. 2002 |
| 超声作用对芳纶/环氧浸润行为的影响. 刘丽，张志谦，黄玉东，邵路，姜彬.材料科学与工艺，第10卷第1期. 2002 * |
| 超声波对F-12 环氧复合材料力学性能的影响. 刘丽，黄玉东，张志谦，左志军，万绍群.复合 材料学报，第16卷第1期. 1999 |
| 超声波对F-12 环氧复合材料力学性能的影响. 刘丽，黄玉东，张志谦，左志军，万绍群.复合 材料学报，第16卷第1期. 1999 * |
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