CN100408756C - 降低菌泥产生的方法及混合物 - Google Patents

降低菌泥产生的方法及混合物 Download PDF

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CN100408756C
CN100408756C CNB021469121A CN02146912A CN100408756C CN 100408756 C CN100408756 C CN 100408756C CN B021469121 A CNB021469121 A CN B021469121A CN 02146912 A CN02146912 A CN 02146912A CN 100408756 C CN100408756 C CN 100408756C
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王进煜
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Yuen Foong Yu Paper Mfg Co Ltd
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Abstract

本发明为一种降低一菌泥产生的方法,其是应用于一造纸制程中,该方法包括下列步骤:添加一分散剂于该菌泥中,充分混合培养;以及添加一拮抗菌于该菌泥与该分散剂的混合液中,充分混合培养,以达到降低该菌泥产生的目的。

Description

降低菌泥产生的方法及混合物
(1)技术领域
本发明有关一种降低菌泥产生的方法及混合物,尤指一种应用分散剂特性及有益微生物抑菌杀菌能力以降低造纸制程中菌泥产生的方法与混合物。
(2)背景技术
造纸制程中由于废纸浆多再回收利用,但因存在于废纸中的淀粉成分及涂料部分提供了非常好的营养来源,而被认为是微生物,包括细菌和真菌的主要污染来源。另外,纸厂为了减少水资源的浪费而采用密闭式的水循环系统,亦提供了各式各样微生物生长所需的优厚条件,如温度、pH值、和营养成份,因此,更强化了微生物相的多样性及微生物的生长,进而形成了微生物过多的困扰。而造纸湿端菌泥的形成便是在纸厂中很严重的问题之一。
其于制程湿端部分所形成的菌泥,造成了恶臭、断纸破洞和颜色斑点的问题,使得纸张品质受到严重的影响,并进而造成商业交易上的纠纷,不但赔偿损失造成成本的增加,甚至破坏公司长久以来所维系的名誉。
为了防止菌泥的形成,目前大多数的造纸厂在防治上仍以有机杀菌剂为主要的使用药剂,希望藉此降低菌泥形成菌在造纸系统中的数量,进而降低菌泥的发生,并减少因菌泥所导致的破洞、斑点和断纸的问题。但由于化学合成杀菌剂对环境和人类牲畜具有潜在或甚至立即的致毒危害性,且随着环保意识的提升,对有害化学药剂的使用及其处理的规范越来越严苛,因此寻找一无毒无害的自然防治方法,是目前防止此一问题发生的极为重要的课题,而强又有效的本土拮抗菌株筛选应用的混合物的研究开发便是其中一项。
(3)发明内容
本发明的主要目的是提供一种降低造纸制程中菌泥产生的方法及所采用的混合物,以解决因菌泥所导致的问题。
根据本发明一方面提供一种降低一菌泥产生的方法,是应用于一造纸制程中,其特点是,该方法包括下列步骤:添加一分散剂于该菌泥中,充分混合培养,其中该分散剂是选自磺基琥珀酸二烷基酯、非离子表面活化剂及聚乙二醇其中之一;以及  添加一拮抗菌于该菌泥与该分散剂的混合液中,充分混合培养。
如上述的构想,该菌泥是产生于该造纸制程中,而该拮抗菌是为比基尼链霉菌(Streptomyces bikiniensis),且为经培养24小时,约107菌数/毫升的菌株。根据本发明另一方面提供一种降低一菌泥产生的混合物,应用于一造纸制程中,其特点是,该混合物包括:一分散剂,其中该分散剂是选自磺基琥珀酸二烷基酯、非离子表面活化剂及聚乙二醇其中之一;以及一拮抗菌;该混合物与该菌泥充分混合培养,以降低该菌泥产生。
根据上述构想,该菌泥是产生于该造纸制程中,而该拮抗菌是为比基尼链霉菌,且为经培养24小时,约107菌数/毫升的菌株。根据本发明又一方面提供一种降低一菌泥产生的方法,应用于一造纸制程中,该方法包括下列步骤:添加一分散剂于该菌泥中,充分混合培养,其中该分散剂是选自磺基琥珀酸二烷基酯、非离子表面活化剂及聚乙二醇其中之一;  添加一拮抗菌于该菌泥与该分散剂的混合液中,并充分混合培养,以降低菌泥产生;以及于每一固定时间后,再次添加该拮抗菌,以更进一步维持降低该菌泥产生。
如上述的构想,该菌泥是产生于该造纸制程中,而该拮抗菌是为比基尼链霉菌,且为经培养24小时,约107菌数/毫升的菌株。而且,该固定时间可为七天。
本发明利用非生成菌泥的有益微生物添加于具有白水和浆料的系统来防止或降低菌泥的形成,并且经由具有抑制微生物和制程添加物互相黏着功能的分散剂的加入来增进拮抗菌防治的效果,而以此复合物实现抑制或减少菌泥的产生。
(4)具体实施方式
本发明的降低菌泥的方法及混合物,将可由以下的实施例说明而得到充分了解,使得熟悉本技术的人员可以据以完成,然而本发明的实施并非限于下列实施例。
实施例一:拮抗菌和分散剂对沉积(Deposit)形成的影响试验
实验步骤
将1mL培养于NB液体培养液21-24小时大小的各菌泥分离菌株,分别于15000rpm进行离心1min,去除上清液,并加入1mL无菌水重新悬浮所有测试菌株,随后接种入已有100mL已灭菌白水和3g LBKP浆料的三角锥形瓶。之后,将不同分散剂各别加入以上的处理,并培养于40℃,70rpm振荡培养箱,经过3hr的充份混合培养后,再加入3mL已培养24h的拮抗菌C5比基尼链霉菌(Streptomyces bikiniensis)菌液,约107菌数/毫升,并一样培养于40℃,70rpm振荡培养箱中,7天后观察记录沉淀产生量。
整个实验分成六个处理,
对照组有二:
1:只接种拮抗菌C5不接菌泥分离菌的对照组;及
2:不接种任何菌株的对照组。
而实验组有四:
3:只接种菌泥分离菌不接拮抗菌C5;
4:接种菌泥分离菌和拮抗菌C5;
5:接种菌泥分离菌和分散剂;及
6:接种菌泥分离菌、分散剂和拮抗菌C5。
以上的处理各施以二重复试验,所有实验至少重复一次。Deposit%是以下列式子计算而得:
Figure C0214691200051
试验结果
拮抗菌和分散剂对沉淀(Deposit)形成的影响试验,其试验结果如表一所示。
表一:添加拮抗菌和分散剂对沉淀(Deposit)形成的影响试验结果。
处理方法                           菌泥Deposit%
菌泥分离菌                         100.0
菌泥分离菌+分散剂B100              113.0
菌泥分离菌+分散剂S100              53.0
菌泥分离菌+分散剂H40               126.0
菌泥分离菌+分散剂P100              112.0
菌泥分离菌+分散剂Bu200             211.0
菌泥分离菌+拮抗菌C5                53.0
菌泥分离菌+分散剂B100+拮抗菌C5     74.6
菌泥分离菌+分散剂S100+拮抗菌C5     49.0
菌泥分离菌+分散剂H40+拮抗菌C5      46.0
菌泥分离菌+分散剂P100+拮抗菌C5     105.0
菌泥分离菌+分散剂Bu200+拮抗菌C5    66.4
拮抗菌C5                           24.7
无任何添加的对照试验组             12.0
请参阅上述表一的结果。首先,就单独添加分散剂的部分而言,较明显的是,单独添加分散剂S100(磺基琥珀酸二烷基酯)(Di-alkyl sulfosuccinate)的结果显示,其Deposit产生的量降低为53%。在与只添加菌泥分离菌的对照试验组(100%)相较之下,其Deposit产生量呈现显著的差异,显示此一分散剂对菌泥的形成确有很好的分散效果。
另外,于添加分散剂后再多添加拮抗菌C5的试验中,Deposit的产生量分别于添加分散剂B100(木质素磺酸盐)(Lignosulfonate)时,为74.6%,添加分散剂S100时,为49%,添加分散剂H40(非离子表面活化剂)(Nonionicsurfactants)时,为46%,添加分散剂P100(聚乙二醇)(Polyethylene glycol)时,为105%,以及添加分散剂Bu200(非离子表面活化剂)(Nonionicsurfactants)时,为66.4%。以上五组实验在与只添加菌泥分离菌的对照试验组100%的Deposit产生量比较后,均表现出明显的降低,此结果表示拮抗菌C5的添加对菌泥的形成的确具有防治效果,而且,无论一起添加的分散剂为何,在添加了拮抗菌C5后,Deposit的形成量皆能呈现更进一步的减少,也更加证实了此一拮抗菌C5降低菌泥产生的能力。
实施例二:拮抗菌定期添加的追踪试验
实验步骤
将培养于NB液体培养液21-24小时大小的各菌泥分离菌株1mL于15000rpm进行离心1min,去除上清液,并加入1mL无菌水重新悬浮所有测试菌株,随后接种入已有100mL已灭菌白水和3g LBKP浆料的三角锥形瓶中,充份混合均匀并培养于40℃,70rpm振荡培养箱,经过3hr后再加入3mL已培养24h的拮抗菌C5菌液,约107菌数/毫升,同样置于40℃,70rpm振荡培养箱中培养,每7天观察记录Deposit产生量,并同时再次追加拮抗菌C5,14天后观察记录最后结果。
整个实验分成四个处理:
对照组有二:
1:只接拮抗菌C5不接菌泥分离菌的对照组;及
2:不接种任何菌株的对照组。
而实验组有二:
3:只接种菌泥分离菌不接拮抗菌C5;及
4:接种菌泥分离菌和拮抗菌C5。
以上的处理各施以二重复试验,所有实验至少重复一次。Deposit%是以下列式子计算而得:
Figure C0214691200071
试验结果
拮抗菌定期添加的追踪试验,试验结果如表二所示。
表二:在拮抗菌定期添加的追踪试验结果。
处理方法                 Deposit%(Day 7)       Deposit%(Day 14)
菌泥分离菌               100.0                  100.0
菌泥分离菌+拮抗菌C5      29.0                   87.0
菌泥分离菌+拮抗菌C5(Day7)+拮抗菌C5-             28.0
拮抗菌C5                 31.0                   35.0
无任何添加的对照试验组   27.0                   24.0
请参阅表二。在具有菌泥分离菌的处理组中,添加拮抗菌C5培养7天后,其所产生Deposit的量为29%,与只添加菌泥分离菌的对照试验组100%的Deposit产生量相较之下,有着非常显著的差异,虽然随着培养时间的增加,此差异明显的减少(第14天为87%),但一旦在培养第7天时再次加入拮抗菌C5,则所产生的Deposit量在7天后(第14天)为28%,与只添加菌泥分离菌的对照试验组100%的Deposit产生量做比较,亦表现出相当明显的差异,此结果表示定期(7天)添加拮抗菌C5可有效且明显地防止Deposit的附着产生。故对产业应用而言,若能通过定期地添加拮抗菌C5的方式,就能轻易地控制住菌泥的产生量,的确为一相当方便、快速的方式。另外,若以七天为添加的周期,则因时间不密集,而并不需要耗费大量的人力,实为一可行性相当高的方法。
综上所述,在经过实验的证实后可知,本发明所主张含有分散剂及本土拮抗菌的混合物及其使用方法,确实能有效地减少造纸制程中菌泥的产生,解决菌泥所导致的破洞、斑点及断纸的问题,进而提升了纸张的品质。另外,本发明所主张的降低菌泥产生的方法及混合物,更能有效地取代既存的有机杀菌剂,不但不会对自然环境造成危害,更符合环保的标准,相当符合现今的环保意识。更重要的是,本发明不需要增加生产成本即能轻易的改善原先于造纸制程中的菌泥问题,很具有产业利用价值。

Claims (6)

1. 一种降低一菌泥产生的方法,是应用于一造纸制程中,其特征在于,该方法包括下列步骤:
添加一分散剂于该菌泥中,充分混合培养,其中该分散剂是选自磺基琥珀酸二烷基酯、非离子表面活化剂及聚乙二醇其中之一;以及
添加一拮抗菌于该菌泥与该分散剂的混合液中,充分混合培养。
2. 如权利要求1所述的降低菌泥产生的方法,其特征在于,该菌泥产生于该造纸制程中。
3. 如权利要求1所述的降低菌泥产生的方法,其特征在于,该拮抗菌是为比基尼链霉菌。
4. 如权利要求1所述的降低菌泥产生的方法,其特征在于,该拮抗菌是为培养24小时,107菌数/毫升的菌株。
5. 如权利要求1所述的降低一菌泥产生的方法,其特征在于,
于每一固定时间后,再次添加该拮抗菌,以更进一步维持降低该菌泥产生。
6. 如权利要求5所述的降低菌泥产生的方法,其特征在于,该固定时间为七天。
CNB021469121A 2002-10-21 2002-10-21 降低菌泥产生的方法及混合物 Expired - Fee Related CN100408756C (zh)

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EP20030005362 EP1413675A1 (en) 2002-10-21 2003-03-12 Method for reducing slime production and its composition
KR10-2003-0026851A KR100528016B1 (ko) 2002-10-21 2003-04-28 슬라임의 생성을 감소시키기 위한 방법 및 그 혼합물

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