CN100392239C - Vertical shaft high power wind-driven generator - Google Patents

Vertical shaft high power wind-driven generator Download PDF

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Publication number
CN100392239C
CN100392239C CNB2005100458951A CN200510045895A CN100392239C CN 100392239 C CN100392239 C CN 100392239C CN B2005100458951 A CNB2005100458951 A CN B2005100458951A CN 200510045895 A CN200510045895 A CN 200510045895A CN 100392239 C CN100392239 C CN 100392239C
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China
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bearing
thrust
shaft joint
disc
thrust bearings
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CN1824947A (en
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曾碚凯
罗伯特·布丁
大卫·布斯曼
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/74Wind turbines with rotation axis perpendicular to the wind direction

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  • Magnetic Bearings And Hydrostatic Bearings (AREA)

Abstract

The present invention relates to a vertical shaft wind driven generator with large power, which belongs to the field of wind driven generators. The vertical shaft wind driven generator is designed for solving the problems caused by a cantilever beam structure in a horizontal shaft wind driven generator with large power and the problem that the existing vertical shaft wind driven generator technique can not adapt to requirements of a blower with large power. The vertical shaft wind driven generator is in a delaminating assembly structure; a sail vane and a central supporting column are assembled into an integral composite sail vane via a sail vane supporting disc by a coupling, and in the composite sail vane, the whole central column and a driving mechanism for an upwind angle are connected; the bottom end of the central column is arranged on a base through a main bearing and is connected with a generator through a transmitting mechanism; the top of the central column is anchored by a cable fixer, and a weathervane is arranged above the cable fixer; a sensor on the weathervane is connected with the composite sail vane through a control system. By using the control system to regulate the upwind angle of the sail vane, the vertical shaft wind driven generator furthest absorbs the energy of wind, the coupling and the main bearing both have a composite magnetic suspension thrust bearing structure, and thereby, friction loss is lowered, and the efficiency of the system is enhanced.

Description

A kind of vertical shaft high power wind-driven generator
Technical field
The present invention relates to wind generating technology, the best sail leaf of the specifically a kind of may command vertical shaft high power wind-driven generator angle, that be furnished with segmentation sail leaf and compound thrust-bearing that facings the wind.
Background technique
At present, the overwhelming majority is a horizontal axis wind-driven generator in the wind-driven generator that is moving in the world, although use generally, structurally also has some problems.At first, the paddle wheel of horizontal axis wind-driven generator acts on the top of support tower, make support tower become cantilever beam structure (blade of all blades all is an overhang), when making high-power blower with this structure, tower height is generally 60 meters to 90 meters, for the stability that keeps so high support tower then requires the body of the tower structure very sturdy and have the concrete foundation on high-intensity ground, just can be implemented in cat head and bear whole level loads.With 50 to 70 meters overhang blades is example, and its weight is very big, the technological requirement complexity, and these have all increased the cost of manufacturing, transportation, installation widely.Simultaneously because the turning radius of blade is very big, the linear velocity that makes blade tip portion is too high and produce resistance, and wind energy is had nothing for it but and overcome this resistance acting, makes original just not high wind energy utilization give a discount again.In addition, wind may blow over from all quarter, therefore the floor space of horizontal axis blower fan minimum is that the center with column foot is the center, with the blade length is a circle of radius, institute on the so big soil has living space and is all taken by it, but the area that can be used for the absorbing wind energy area of three blades just.Therefore too high for the soil cost that the wind-driven generator requisition is installed, and wind energy utilization is low excessively, from the angle of sustainable development, this is a kind of waste to resource.
Also once disclosed multiple vertical axis aerogenerator in the prior art, the key problem in technology of vertical axis aerogenerator is to adjust the resistance of blade with the wind with contrary wind the time, thereby absorbs wind energy.The inventor of most of vertical axis aerogenerators designs (several sail leaves of individual layer are installed on the newel vertically downward) with the middle low power blower fan for application target, mechanism is too fragile, does not consider high-power wind-driven generator and the needed special construction of high-power generator group; In addition, generally take mechanical bearing to reduce the frictional loss of rotating part.Because the rotary component of large-scale wind driven generator weighs tens tons to tens tons, even use the ball bearing loss also bigger, thereby cause fault easily, difficult in maintenance.
Summary of the invention
In order to solve the high and low problem of wind energy utilization of cost that high-power wind-driven generator and a wind-power electricity generation group of planes are faced in the prior art, the purpose of this invention is to provide the low and high vertical axis aerogenerator of wind energy utilization of a kind of cost, it has the compound sail leaf and the compound thrust bearing of multistage combination, the best that the control system that can use a computer is controlled vertical sail leaf angle that facings the wind, adjust the resistance of sail leaf the time with the wind with contrary wind, thereby absorb wind energy most possibly, its practicability is extremely strong.
To achieve these goals, technological scheme of the present invention is as follows:
Comprise the newel that the sail leaf is installed, have the wind vane of sensor in newel top configuration one; It is characterized in that: be layer-stepping sail leaf supporting disk, segmented sail leaf and central support posts package assembly, integral body is cylindricality, wherein: described newel is the multistage central support posts structure of joining, its higher slice is equipped with sail leaf supporting disk, the edge of sail leaf supporting disk is provided with can be around the shaft joint of self vertical shaft rotation, sail leaf and sail leaf supporting disk are installed together combination, the coaxial compound sail leaf in the same way of formation segmentation by shaft joint; Last section central support posts bottom is installed on the pedestal by main bearing, and is provided with the power transmission gear, and the power transmission gear is connected with the generator of being furnished with retarder by the driving gear that is engaged with; Install with the cable wire fixture is movable on the preceding paragraph central support posts top (passing through bearing), and establish wind vane in cable wire fixture top; Sensor is electrically connected with compound sail leaf by control system, and each is organized compound sail leaf bottom and all is connected to the angle driving mechanism that facings the wind; The whole cable wire fixture grappling of passing through the newel top with cable wire or wirerope; Wherein said shaft joint and main bearing are compound thrust bearing;
Described compound thrust-bearing comprises magnetic thrust bearing and is installed in radial ball bearing on the sleeve pipe that wherein magnetic thrust bearing is installed between shaft joint or the upper and lower chassis of main thrust bearings, is the even number donut structure that is made of permanent-magnet material; On shaft joint or main thrust bearings chassis rotary middle spindle, be set with the sleeve pipe that is slidingly matched with shaft joint or main thrust bearings low bottom-disc central part, radial ball bearing be installed between shaft joint or main thrust bearings top bottom-disc central part and sleeve pipe;
The described corresponding donut that is made of permanent-magnet material that is installed in relative position between the upper and lower chassis of thrust-bearing is to wait radius and wide structure; The polarity arrangement of described permanent-magnet material is: the polarity of permanent-magnet material is identical on same annulus, the polarity of two employed permanent-magnet materials of annulus on same thrust-bearing chassis is opposite, is that the same sex is relative in the polarity of the permanent-magnet material on shaft joint or the main thrust bearings between low bottom-disc, on the identical annulus of relative position place diameter;
Wherein: the main bearing concrete structure that contains compound thrust-bearing is: the main thrust bearings low bottom-disc and the main thrust bearings top bottom-disc that comprise mutual fastening, central part at the main thrust bearings low bottom-disc is provided with main thrust bearings chassis rotary middle spindle, establish axis hole B at the central part of main thrust bearings top bottom-disc, the axis hole B socket of main thrust bearings chassis rotary middle spindle and main thrust bearings top bottom-disc central part is installed together the upper and lower chassis of main thrust bearings rotary type; On main thrust bearings low bottom-disc and main thrust bearings top bottom-disc, arrange the even number donut that constitutes by permanent-magnet material respectively at the relative position place; Be provided with a sleeve pipe that is slidingly matched outside the rotary middle spindle of main thrust bearings chassis, the upper/lower terminal of sleeve pipe is equipped with radial ball bearing respectively, and the outer ring of the bearing of radial ball bearing is fixed among the axis hole B of main thrust bearings top bottom-disc central part; Described main thrust bearings top bottom-disc links to each other with next section intermediate support column bottom, and described main thrust bearings low bottom-disc is installed on the pedestal;
The concrete structure that contains the shaft joint of compound thrust-bearing comprises the upper and lower chassis of shaft joint thrust-bearing of mutual fastening, establish a shaft joint thrust-bearing chassis rotary middle spindle at shaft joint thrust-bearing top bottom-disc central part, establish an axis hole A at shaft joint thrust-bearing low bottom-disc central part, shaft joint thrust-bearing chassis rotary middle spindle and axis hole A socket are installed together the upper and lower chassis of shaft joint thrust-bearing rotary type; Be respectively equipped with the donut that even number is made up of permanent-magnet material on described shaft joint thrust-bearing top bottom-disc and the shaft joint thrust-bearing low bottom-disc, configuration one sleeve pipe that is slidingly matched among the axis hole A of shaft joint thrust-bearing low bottom-disc central part, the upper and lower edge of internal surface of sleeve pipe is equipped with radial ball bearing respectively, the inner ring of described radial ball bearing be fixed on shaft joint thrust-bearing chassis rotary middle spindle on; The upper and lower chassis of shaft joint thrust-bearing is connected with the sail leaf of sail leaf supporting disk upper and lower respectively by flange plate, and shaft joint thrust-bearing low bottom-disc also is installed on the sail leaf supporting disk by mounting hole;
Described permanent-magnet material adopts neodymium iron boron; Described compound sail leaf number is identical with the number of shaft joint on same sail leaf supporting disk, is at least 2.
Compared with prior art, the present invention has more following beneficial effect:
1. have low-cost characteristics.Because the present invention adopts segmentation sail impeller structure, a plurality of segmentation sail leaves are formed a compound sail leaf along the longitudinal axis of shaft joint, several sail leaf supporting disks are arranged in the centre of compound sail leaf, reduce the moment of flexure of sail leaf in wind widely and scratched power, adopt the present invention to obtain bigger sail leaf area with less material, the sail impeller structure of the central support posts corresponding segments of its segmentation processing is convenient to processing, transportation and installation.
2. land area in light weight, requisition is little.Because the present invention adopts cable wire or wirerope anchored mode, has reduced the weight of supporting post and ground; Simultaneously owing to only compound sail leaf is vertically centered on the newel setting, so floor space is very little, therefore the present invention is more suitable for being arranged in the wind field in group of planes mode, available cable wire is formed net on the top of each wind-driven generator newel, grappling can improve the utilization ratio of wind field so widely and reduce the land expropriation cost of unit generated energy on the ground then.
3. frictional loss is little.The invention provides a kind of compound thrust bearing, the energy loss of rotating part is reduced greatly, reduced the possibility that mechanical part breaks down simultaneously, thereby made things convenient for maintenance.
4. wind energy utilization height.The present invention cooperates the wind vane that has the sensor of measuring wind-force, wind direction, by the computer controlled optimized sail leaf angle that facings the wind, make the sail leaf in the process of rotating center post revolution, in position resistance maximum with the wind, position resistance minimum against the wind is in the hope of absorb wind energy the biglyyest.
5. applied range.The present invention is segmented compound sail leaf design philosophy and compound thrust bearing, all is applicable to high-power wind-driven generator and high-power generator group on overall structure and generating capacity.The present invention is also for preventing that with industrialization, mechanical method desertification from providing a good technology path, as: the edge that is arranged in the desert windward side in group of planes mode, absorb the energy of wind fully, if attachedly on the ground of a group of planes will receive better effect with spinney.
Description of drawings
Fig. 1-1 is an overall structure schematic representation of the present invention.
Fig. 1-2 is the inner mounting structure schematic representation of Dynamo Room among Fig. 1-1.
Fig. 1-3 is installed on the sail leaf supporting disk for the angle driving mechanism that facings the wind among Fig. 1-1, and the structural representation that is connected with the sail leaf by shaft joint.
The structural representation of Fig. 1-4 for by shaft joint the sail leaf of sail leaf supporting disk upper and lower being installed together among Fig. 1-1.
Fig. 1-5 is wind vane among Fig. 1-1, cable wire fixture and the cable wire link configuration diagram in the intermediate support column top.
Fig. 1-6 is the structural representation with the roller reinforcement of Dynamo Room top center supporting post among Fig. 1-1.
Fig. 1-6-1 is the roller plan view.
Fig. 1-6-2 is the roller plan view.
Fig. 2-1 is a shaft joint shape assumption diagram among Fig. 1.
Fig. 2-2 is a shaft joint sectional view among Fig. 1.
Fig. 2-3 is installed in the even number donut structural representation that constitutes between the shaft joint thrust-bearing top bottom-disc for magnetic thrust bearing among Fig. 1.
Fig. 2-4 is installed in the even number donut structural representation that constitutes between the shaft joint thrust-bearing low bottom-disc for magnetic thrust bearing among Fig. 1.
Fig. 2-5 is another shape assumption diagram of shaft joint among Fig. 1.
Fig. 3-1 is a main bearing shape assumption diagram among Fig. 1.
Fig. 3-2 is a main bearing sectional view among Fig. 1.
Fig. 4 is a control system structural representation of the present invention.
Label declaration: 1 is Dynamo Room, and 2 are the angle driving mechanism that facings the wind, and 3 is sail leaf supporting disk, 4 is the sail leaf, and 5 is central support posts, and 6 is shaft joint, 7 is the cable wire fixture, and 8 is wind vane, and 9 is pedestal, 10 is main bearing, and 11 is power output gear, and 12 is driving gear, 13 is retarder, and 14 is generator, and 15 is permanent-magnet material, 16 is outer shroud, and 17 is roller; 18 is the cable wire link;
101 is the main thrust bearings low bottom-disc, 102 is the main thrust bearings top bottom-disc, 103 is main thrust bearings chassis rotary middle spindle, 104 is the axis hole B of main thrust bearings top bottom-disc 86 central parts, 105 is outer concentric annular boss C, 106 outer concentric annular boss D, 107 is interior concentric annular boss C, 108 is interior concentric annular boss D; 109 is flange plate C, and 110 is mounting hole B;
601 is shaft joint thrust-bearing low bottom-disc, and 602 is shaft joint thrust-bearing top bottom-disc, and 603 is mounting hole A, 604 is outer concentric annular boss A, and 605 is outer concentric annular boss B, and 606 is interior concentric annular boss A, 607 is interior concentric annular boss B, sleeve pipe 608, radial ball bearing 609,610 is shaft joint thrust-bearing chassis rotary middle spindle, 611 is flange plate A, and 612 is square opening, and 613 is oversize reamer bolt, 614 is flange plate B, and 615 is the axis hole A of shaft joint thrust-bearing low bottom-disc central part.
Embodiment
Below in conjunction with drawings and Examples the present invention is described in further detail.
Embodiment 1
Be example explanation the present invention with the MW class generator below, but do not limit the present invention with this.
As Fig. 1-1,1-2,1-3,1-4, shown in the 1-5, vertical axis aerogenerator of the present invention is to constitute like this: whole is cylindricality, there is a newel that is formed by connecting by central support posts 5 at the center, multilayer sail leaf supporting disk 3 is arranged on it, disposing 4 on the edge of sail leaf supporting disk 3 can be around the shaft joint 6 of self vertical shaft rotation, in the shaft joint 6 is compound thrust bearing, be installed together by mounting hole A603 on the shaft joint thrust-bearing low bottom-disc 601 and sail leaf supporting disk 3, by flange plate the sail leaf 4 of shaft joint 6 and segmentation is connected into a coaxial compound sail leaf in the same way again, specifically: by shaft joint 6 tops link to each other with the sail leaf 4 that is positioned at sail leaf supporting disk 3 tops (sail leaf supporting disk 3 is positioned at except the uppermost situation), the bottom is connected (sail leaf supporting disk 3 is positioned at except the nethermost situation) with the sail leaf 4 that is positioned at sail leaf supporting disk 3 belows, several compound sail leaves can be installed on the sail leaf supporting disk 3, and (its number is identical with shaft joint 6 numbers, present embodiment is installed 4, be formed by connecting by 5 segmented sail leaves 4), be installed together by cable wire fixture 7 rotary types that have bearing at epimere central support posts 5 tops, (sensor is used to measure wind-force to dispose a wind vane 8 that has a sensor above cable wire fixture 7, wind direction), the bottom of nethermost one section central support posts 5 is installed in pedestal 9 in the Dynamo Room 1 by main bearing 10 on, specifically: the main thrust bearings top bottom-disc 102 in the main bearing is connected by flange plate with next section central support posts 5 bottoms by the flange plate C on it 109, and main thrust bearings top bottom-disc 102 changes central shaft 103 rotary types by the main thrust bearings chassis and is installed on the main thrust bearings low bottom-disc 101.
4 angle driving mechanisms 2 (present embodiment employing motors) that facing the wind by control system control are installed below a nethermost sail leaf supporting disk 3, and each angle driving mechanism 2 that facings the wind drives one group of compound sail leaf, in order to control their angle that facings the wind; Wind vane 8 rotates with the wind, and sensor conveys to compound sail leaf with wind direction, wind-force data by control system.The angle driving mechanism 2 that facings the wind that control system will be controlled each compound sail leaf correspondence rotates compound sail leaf, constantly adjust their angle that facings the wind, making compound sail leaf is in the process of running shaft revolution with the newel, in position resistance maximum with the wind, position resistance minimum against the wind is in the hope of absorb wind energy the biglyyest.But run into wind-force when excessive, will adjust also down with the wind that the angle only absorbs an amount of wind energy, prevent the generator overload.
Also be provided with the gear 11 of power output on next section central support posts 5, be connected with the generator 14 of being furnished with retarder 13 by the driving gear 12 that is engaged with; Be provided with Dynamo Room 1 at main bearing 10 and generator place.
The integral body of vertical axis aerogenerator with cable wire fixture 7 grapplings by the preceding paragraph central support posts 5 tops of cable wire or wirerope on the ground.
As shown in Figure 4, control system is made up of analog-digital converter 18, computer 19, servocontroller 20, wherein analog-digital converter 18 receptions are from the sensor signal of wind vane 8, carry out data after A and deliver to computer 19, computer 19 sends control signal to the servocontroller 20 (computer described here and control program, analog-digital converter, servocontroller are prior art) that is electrically connected with the angle driving mechanism 2 that facings the wind by program.
Concrete installation process is as follows:
Use bolt that 6 sections 12 meters long central support posts 5 are connected into 72 meters long newels, every section 12 meters long central support posts 5 are the tubular steel structure, and sail leaf supporting disk 3 is packed on the central support posts 5.Several (present embodiment is 4) shaft joints 6 (length is 600mm) are arranged on each sail leaf supporting disk 3, described shaft joint 6 can be around self vertical axis rotation, its inside is the compound thrust bearing that magnetic thrust bearing and radial ball bearing are combined, the frictional force when being intended to reduce rotation.Use bolt, 11.4 meters long, 5 meters wide discrete segmented sail leaf 4 is connected into 4 60 meters long compound sail leaf by shaft joint 6.There is 1 below each compound sail leaf independently as the motors of the angle driving mechanism that facings the wind, in order to regulate the angle that facings the wind of each compound sail leaf at any time.The bottom of bottom one section central support posts 5 is fixed on the pedestal 9 of the reinforced concrete in the Dynamo Room 1 by main bearing 10.Cable wire fixture 7 is equipped with on the top of the one section central support posts 5 in vertically arranged the top, it is provided with cable wire link 18 along all directions, by hang thereon the direct grappling of cable wire on the ground, or link to each other, with the stability and the wind loading rating of reinforcement blower fan with other wind-driven generators.One wind vane 8 is installed above cable wire fixture 7, record wind direction and wind-force with built-in sensor, on the computer 19 of these wind direction wind-force data in analog-digital converter 18 reaches Dynamo Room 1, computer 19 is adjusted the angle that facings the wind of each compound sail leaf by the servocontroller 20 and the angle driving mechanism 2 that facings the wind according to each compound sail leaf and the residing relative position of wind direction, resistance maximum when making it with the wind, the resistance minimum absorbs wind energy to greatest extent in the time of against the wind.When wind-force is too big, for avoiding overload, make sail leaf with the wind suitable, prevent to absorb too much wind energy with the resistance difference of sail leaf against the wind by the angle that adjust to facing the wind.
The present invention is further illustrated below in conjunction with principle.
Because the present invention adopts the compound sail impeller structure of segmented, and several sail leaf supporting disks 3 are arranged in the centre of compound sail leaf, can reduce the moment of flexure of compound sail leaf in wind widely and scratch power.Can obtain bigger sail leaf area with less material in addition; Short sail leaf also is convenient to processing, transportation and is installed.The sail leaf of central support posts 5 corresponding segments also can be assembled into an integral body then by segmentation processing.Adopt structure of the present invention, though the newel of the vertical axis aerogenerator of 1.5MW is also up to 60 meters, because the capital of newel can be with cable wire or wirerope grappling, so newel and ground lightweight widely.Simultaneously because compound sail leaf only vertically centers on the newel setting, so floor space is very little, with 1.5MW is example, if use 60 meters long sail leaf, horizontal axis wind-driven generator takes up an area of about 10,000 square metres in the employing prior art, and adopts the present invention's vertical axis aerogenerator occupation of land only to be 400 square metres.Therefore the present invention's vertical axis aerogenerator is more suitable for being arranged in the wind field in group of planes mode, form net with cable wire on the top of each wind-driven generator newel again, grappling just can improve the utilization ratio of wind field widely and reduce the land expropriation cost of unit generated energy on the ground then.
Wind-driven generator adopts mechanical bearing to reduce the frictional loss method of rotating part in the prior art in order to overcome, cause fault easily and cause problems such as difficult in maintenance, the invention provides a kind of shaft joint 6 and main bearing 10 of compound thrust bearing, the energy loss of rotating part is reduced greatly, reduce the possibility that mechanical part breaks down, saved maintenance cost effectively.
Because vertical axial configuration sail leaf of the present invention, when increasing the output power of wind-driven generator, just must strengthen the width and the height of sail leaf, high-power wind-driven generator is stressed very big simultaneously, must guarantee the intensity of structure, these all make the weight of rotary component increase greatly.Even if use wirerope to anchor to the stability that improves system architecture on the ground at the wind-driven generator top, the weight of whole rotary component also will reach 65 tons, just become vital problem so reduce the frictional loss of the huge rotary component of weight like this in rotary course.The rotary component of horizontal axis wind-driven generator has only blade, and supporting mechanism is all fixed, and powerful vertical axis aerogenerator all can run into this problem.The Nd-Fe-Bo permanent magnet material that utilization of the present invention occurs has in recent years designed a kind of compound thrust-bearing near zero friction especially and has solved this problem.
Consider the vertical axis aerogenerator rotary component around the vertical shaft rotation, what bearing was born is the weight that whole wind machine comprises sail leaf and supporting mechanism, and the main load of bearing is an axial load, and radial load is very little.The present invention utilizes the principle that the magnetic pole same sex is inhaled mutually, the opposite sex is repelled each other, at first compound thrust-bearing is installed on the main bearing 10, it comprises magnetic thrust bearing and is installed in radial ball bearing on the sleeve pipe, referring to Fig. 3-1,3-2, specifically: each arranges that (present embodiment adopts 2 donuts to the even number donut that is made of permanent-magnet material 15, is installed in respectively on the concentric annular boss on the upper and lower chassis of main thrust bearings on main thrust bearings low bottom-disc 101 and main thrust bearings top bottom-disc 102; Specifically can install as follows: concentric annular boss D105, interior concentric annular boss D107 outside on main thrust bearings low bottom-disc 101, establishing, two concentric annular boss diameter differences but etc. width; Concentric annular boss C106, interior concentric annular boss C108 outside on main thrust bearings top bottom-disc 102, establishing, two concentric annular boss diameter differences but etc. width; To be packed on described four concentric annular boss with the corresponding permanent-magnet material 15 of concentric annular boss size again, form the annulus that corresponding in twos 4 permanent magnets that are provided with are formed), the concentric annular boss at relative position place, the upper and lower chassis of main thrust bearings is to wait radius and wide (in the present embodiment, the diameter of concentric annular boss is respectively 1680mm, 1280mm, and width is 100mm; The magnetic material that uses is square Nd-Fe-B permanent magnetic piece, and thickness is 20mm; Each has two diameters above the Nd-Fe-B permanent magnetic piece be the circular hole of 5mm), the Nd-Fe-B permanent magnetic piece is fixed on the concentric annular boss of the upper and lower dish of main thrust bearings by described two circular holes with bolt.Wherein: the polarity of Nd-Fe-B permanent magnetic piece is to arrange like this: the polarity of the Nd-Fe-B permanent magnetic piece on same annulus is identical, the polarity of the Nd-Fe-B permanent magnetic piece of arranging at two annulus on same chassis is opposite, and the same sex of the Nd-Fe-B permanent magnetic piece on the annulus that diameter is identical between the upper and lower chassis of main thrust bearings is relative.Like this when the upper and lower chassis of main thrust bearings that the Nd-Fe-B permanent magnetic piece has been installed closes up relatively, because the effect of magnetic pole has just produced thrust (in the present embodiment, when 10mm, thrust is 32 tons on the upper and lower chassis of main thrust bearings, is about 120 tons when 5mm).Because the remanent magnetism after neodymium iron boron magnetizes much smaller than coercivity, therefore needn't be worried can produce the demagnetization phenomenon under the long-term contrary magnetic stripe spare.But because this thrust is a unstable couple, it can not make system's stable rotation under load, in order to guarantee that thrust acts on the rotating center all the time, the present invention is used a radial ball bearing and stablizes the rotating center on the upper and lower chassis of main thrust bearings, has constituted compound thrust-bearing with magnetic thrust bearing.Yet this radial ball bearing has different usings method with common radial ball bearing, because described magnetic thrust bearing is a kind of elastic system, it can be subjected to displacement with the vertical axial load variations that the wind-force variation causes, small earthquake also can cause the axial displacement of described magnetic thrust bearing.But radial ball bearing is not allow axial displacement, for fear of in this case ball bearing radially being damaged, the present invention has adopted following technical measures: establish a main thrust bearings chassis rotary middle spindle 103 at the central part of main thrust bearings low bottom-disc 101, outside main thrust bearings chassis rotary middle spindle 103, be provided with a sleeve pipe that is slidingly matched 608, radial ball bearing 609 is equipped with in the upper/lower terminal outside of sleeve pipe 608 respectively, and the outer ring of the bearing of radial ball bearing 609 is fixed among the axis hole B104 of main thrust bearings top bottom-disc 102 central parts.Like this, when the upper and lower chassis of main thrust bearings during, only be the axial displacement that produces between sleeve pipe 608 and the described main thrust bearings chassis rotary middle spindle 103 with the variation generation axial displacement of axial load, radial ball bearing 609 is not subjected to any axial force.
Wherein: the main bearing concrete structure that contains compound thrust-bearing is: the main thrust bearings low bottom-disc 101 and the main thrust bearings top bottom-disc 102 that comprise mutual fastening, central part at main thrust bearings low bottom-disc 101 is provided with main thrust bearings chassis rotary middle spindle 103, establish axis hole B104 at the central part of main thrust bearings top bottom-disc 102, the axis hole B104 socket of main thrust bearings chassis rotary middle spindle 103 and main thrust bearings top bottom-disc 102 central parts is installed together the upper and lower chassis of main thrust bearings rotary type.Main thrust bearings top bottom-disc 102 tops link to each other with bottom one section central support posts 5 by flange plate C109; For firmly, add stiffening rib at the outer wall of the axis hole B104 of main thrust bearings top bottom-disc 102 central parts; Main thrust bearings low bottom-disc 101 is installed together by mounting hole B110 and pedestal 9.
Also on shaft joint 6, adopted compound thrust bearing (to comprise magnetic thrust bearing and be installed in radial ball bearing two-part on the sleeve pipe in the present invention, referring to Fig. 2-1,2-2,2-3,2-4,2-5), although the vertical axial duty ratio main bearing of the compound thrust-bearing of sail leaf is much smaller, but, its specialization is arranged still owing to structural needs.Concrete structure is: shaft joint thrust-bearing low bottom-disc 601 is provided with mounting hole A603, and by mounting hole A603, shaft joint thrust-bearing low bottom-disc 601 is installed on the sail leaf supporting disk 3; Also being provided with two on the shaft joint thrust-bearing low bottom-disc 601 is made up of the Nd-Fe-B permanent magnetic piece, the donut that is installed on the concentric annular boss (specifically can be installed: establish two diameter differences at shaft joint thrust-bearing low bottom-disc 601 as follows, but concentric annular boss Deng width, promptly outer concentric annular boss A604, interior concentric annular boss A606, be packed on two concentric annular boss with the corresponding permanent-magnet material 15 of concentric annular boss size), also form by the Nd-Fe-B permanent magnetic piece on the shaft joint thrust-bearing top bottom-disc 602 by two, the donut that is installed on the concentric annular boss (specifically can be installed: establish two diameter differences respectively on shaft joint thrust-bearing top bottom-disc 602 as follows, but concentric annular boss Deng width, promptly outer concentric annular boss B605, interior concentric annular boss B607, be packed on two concentric annular boss with the corresponding permanent-magnet material 15 of concentric annular boss size), corresponding with two donuts forming by the Nd-Fe-B permanent magnetic piece in the shaft joint thrust-bearing low bottom-disc 601.Configuration one sleeve pipe that is slidingly matched 608 among the axis hole A615 of shaft joint thrust-bearing low bottom-disc 601 central parts, the upper and lower edge of sleeve pipe 608 inwalls is equipped with radial ball bearing 609 respectively, the inner ring of radial ball bearing 609 is fixed on the shaft joint thrust-bearing chassis rotary middle spindle 610 as shaft joint thrust-bearing top bottom-disc 602 central parts, and shaft joint thrust-bearing chassis rotary middle spindle 610 is installed together with shaft joint thrust-bearing top bottom-disc 602.Be specially: the post 612 that is square is milled in the top of shaft joint thrust-bearing chassis rotary middle spindle 610, the center portion of shaft joint thrust-bearing top bottom-disc 602 is furnished with a square hole that matches with square column 612, with oversize reamer bolt 613 shaft joint thrust-bearing chassis rotary middle spindle 610 and shaft joint thrust-bearing top bottom-disc 602 is solidly installed.The working principle of its compound thrust-bearing is identical with main bearing 10 compound thrust-bearing working principles, and no longer huge legendary turtle is stated.
Wherein: the concrete structure that contains the shaft joint of compound thrust-bearing comprises the upper and lower chassis of shaft joint thrust-bearing of mutual fastening, establish a shaft joint thrust-bearing chassis rotary middle spindle 610 at shaft joint thrust-bearing top bottom-disc 602 central parts, establish an axis hole A615 at the central part of shaft joint thrust-bearing low bottom-disc 602, shaft joint thrust-bearing chassis rotary middle spindle 610 and axis hole A615 socket are installed together the upper and lower chassis of shaft joint thrust-bearing rotary type.The below of shaft joint thrust-bearing chassis rotary middle spindle 610 is provided with flange plate A611, the top upper flange plate of the sail leaf 4 below shaft joint 6 is connected, shaft joint thrust-bearing top bottom-disc 602 is provided with flange plate B614, be connected with the lower flange of the sail leaf 4 of shaft joint 6 tops by flange plate B614, in addition, between shaft joint thrust-bearing top bottom-disc 602 outer walls and flange plate B614, add stiffening rib.
Embodiment 2
Difference from Example 1 is: shown in Fig. 1-6, central support posts 5 outer wall suits one outer shroud 16 at Dynamo Room 1 top, a plurality of rollers 17 are installed in the Dynamo Room top, and with outer shroud 16 butts, in order to strengthen central support posts 5 stability at the volley.The plan view of described roller 17 is seen Fig. 1-6-1, and plan view is seen Fig. 1-6-2.
The present invention can directly be packed in permanent-magnet material 15 on upper and lower chassis of described shaft joint thrust-bearing and the upper and lower chassis of main thrust bearings.

Claims (9)

1. a vertical shaft high power wind-driven generator comprises the newel that the sail leaf is installed, and has the wind vane of sensor in newel top configuration one; Be layer-stepping sail leaf supporting disk, segmented sail leaf and central support posts package assembly, integral body is cylindricality, wherein: described newel is the multistage central support posts structure of joining, its higher slice is equipped with sail leaf supporting disk, the edge of sail leaf supporting disk is provided with can be around the shaft joint of self vertical shaft rotation, sail leaf and sail leaf supporting disk are installed together combination, the coaxial compound sail leaf in the same way of formation segmentation by shaft joint; Last section central support posts bottom is installed on the pedestal by main bearing, and is provided with the power transmission gear, and the power transmission gear is connected with the generator of being furnished with retarder by the driving gear that is engaged with; The preceding paragraph central support posts top and cable wire fixture are movable to be installed, and establishes wind vane in cable wire fixture top; It is characterized in that: sensor drives compound sail leaf by control system, and each is organized compound sail leaf bottom and all is connected to the angle driving mechanism that facings the wind; The whole cable wire fixture grappling of passing through the newel top with cable wire or wirerope; Wherein said shaft joint and main bearing are compound thrust bearing; Described compound thrust-bearing comprises magnetic thrust bearing and is installed in radial ball bearing on the sleeve pipe that wherein magnetic thrust bearing is installed between shaft joint or the upper and lower chassis of main thrust bearings, is the even number donut structure that is made of permanent-magnet material; On shaft joint or main thrust bearings chassis rotary middle spindle, be set with the sleeve pipe that is slidingly matched with shaft joint or main thrust bearings low bottom-disc central part, radial ball bearing be installed between shaft joint or main thrust bearings top bottom-disc central part and sleeve pipe.
2. by the described vertical shaft high power wind-driven generator of claim 1, it is characterized in that: describedly be installed in that the corresponding donut that is made of permanent-magnet material of relative position is to wait radius and wide structure between the upper and lower chassis of thrust-bearing.
3. by the described vertical shaft high power wind-driven generator of claim 1, it is characterized in that: the polarity arrangement of described permanent-magnet material is: the polarity of permanent-magnet material is identical on same annulus, the polarity of two employed permanent-magnet materials of annulus on same thrust-bearing chassis is opposite, is that the same sex is relative in the polarity of the permanent-magnet material on shaft joint or the main thrust bearings between low bottom-disc, on the identical annulus of relative position place diameter.
4. by the described vertical shaft high power wind-driven generator of claim 1, it is characterized in that: wherein: the main bearing concrete structure that contains compound thrust-bearing is: the main thrust bearings low bottom-disc and the main thrust bearings top bottom-disc that comprise mutual fastening, central part at the main thrust bearings low bottom-disc is provided with main thrust bearings chassis rotary middle spindle, establish axis hole B at the central part of main thrust bearings top bottom-disc, the axis hole B socket of main thrust bearings chassis rotary middle spindle and main thrust bearings top bottom-disc central part is installed together the upper and lower chassis of main thrust bearings rotary type; On main thrust bearings low bottom-disc and main thrust bearings top bottom-disc, arrange the even number donut that constitutes by permanent-magnet material respectively at the relative position place; Be provided with a sleeve pipe that is slidingly matched outside the rotary middle spindle of main thrust bearings chassis, the upper/lower terminal of sleeve pipe is equipped with radial ball bearing respectively, and the outer ring of the bearing of radial ball bearing is fixed among the axis hole B of main thrust bearings top bottom-disc central part.
5. by the described vertical shaft high power wind-driven generator of claim 4, it is characterized in that: described main thrust bearings top bottom-disc links to each other with next section intermediate support column bottom, and described main thrust bearings low bottom-disc is installed on the pedestal.
6. by the described vertical shaft high power wind-driven generator of claim 1, it is characterized in that: the concrete structure that contains the shaft joint of compound thrust-bearing comprises the upper and lower chassis of shaft joint thrust-bearing of mutual fastening, establish a shaft joint thrust-bearing chassis rotary middle spindle at shaft joint thrust-bearing top bottom-disc central part, establish an axis hole A at shaft joint thrust-bearing low bottom-disc central part, shaft joint thrust-bearing chassis rotary middle spindle and axis hole A socket are installed together the upper and lower chassis of shaft joint thrust-bearing rotary type; Be respectively equipped with the donut that even number is made up of permanent-magnet material on described shaft joint thrust-bearing top bottom-disc and the shaft joint thrust-bearing low bottom-disc, configuration one sleeve pipe that is slidingly matched among the axis hole A of shaft joint thrust-bearing low bottom-disc central part, the upper and lower edge of internal surface of sleeve pipe is equipped with radial ball bearing respectively, the inner ring of described radial ball bearing be fixed on shaft joint thrust-bearing chassis rotary middle spindle on.
7. by the described vertical shaft high power wind-driven generator of claim 6, it is characterized in that: the upper and lower chassis of shaft joint thrust-bearing is connected with the sail leaf of sail leaf supporting disk upper and lower respectively by flange plate, and shaft joint thrust-bearing low bottom-disc also is installed on the sail leaf supporting disk by mounting hole.
8. by claim 2,3,4 or 6 described vertical shaft high power wind-driven generators, it is characterized in that: described permanent-magnet material adopts neodymium iron boron.
9. by the described vertical shaft high power wind-driven generator of claim 1, it is characterized in that: described compound sail leaf number is identical with the number of shaft joint on same sail leaf supporting disk, is at least 2.
CNB2005100458951A 2005-02-22 2005-02-22 Vertical shaft high power wind-driven generator Expired - Fee Related CN100392239C (en)

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CN101915212B (en) * 2010-07-29 2012-08-29 尹建国 Automatic speed-adjusted modularized wind power generation system
CN110763584A (en) * 2019-11-17 2020-02-07 汪亚平 Road and bridge concrete structure real-time detection device

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