Summary of the invention
The object of the invention is that the engineering material synthesized by mica of development is made up of major ingredient mica and auxiliary material tackiness agent, toughener, auxiliary agent; The engineering materials of the novel high-strength of making through the raw material synthesizer of special use and special-purpose synthetic tablets press.This material is compared with existing ABS engineering materials after tested, and its over-all properties is better than the ABS engineering materials, thereby has solved the problem that costs an arm and a leg with a large amount of imports.This material feedstock source is abundant, production technique is simple, product application is extensive, be applicable to the application of electrician's based semiconductor material, insulativity engineering materials, the comprehensive engineering materials of high strength, expansion type engineering materials etc., it can be widely used in building materials, automobile, naval vessel, electric, telecommunication and national defense industry etc., this material also can be produced upper and lower water pipe simultaneously, acid and alkali-resistance, heat-resisting sheet material and tubing can be produced inside and outside wallboard, base plate, top board, boat deck, water screw and appliance shell, collision bumper, novel door and window etc.
Engineering material synthesized by mica of the present invention, this material is to be white mica or brown mica or biotite or sericite by the major ingredient mica, and the auxiliary material tackiness agent is one or both or three kinds in polypropylene, linear polyethylene, metallocene PE, polyoxymethylene, polymeric amide, the Resins, epoxy; Toughener be in glass fibre, carbon fiber, xylon, wilkinite, carbon black, polynite, the kerosene shale ash one or both; Auxiliary agent is coupling agent, oxidation inhibitor, activator, absorption agent, solidifying agent, fire retardant, whipping agent, compatilizer, catalyzer and thermo-stabilizer; Wherein each proportion of raw materials is weight percentage:
Mica 30-70%,
Tackiness agent 15-40%,
Toughener 10-15%,
Auxiliary agent 5-15%
The preparation method of engineering material synthesized by mica follows these steps to carry out:
A, at first to select the micaceous fineness be the 300-1200 order, and the mica after peracid treatment and high pressure static electricity are handled is standby;
B, add tackiness agent after the high-speed mixer of special use is warming up to 80 ℃, mix, take out after time 3-6 minute, enter low speed cooling and stirring machine, cooled off 3-8 minute, when temperature is lower than 50 ℃, take out standby;
C, general mix 80 ℃ of organizational security temperature at a high speed, add mica powder, the toughener thorough mixing, time 3-6 minute, carry out drying treatment, dispersing and mixing, add auxiliary agent, high-speed mixing time 3-6 minute, is carried out the material surface treatment, material 1/3rd in the knockout machine enters the low-speed mixer cooling, when temperature is lower than 50 ℃, take out standbyly, remaining 2/3rds is still stayed to continue in the high-speed mixer to mix and waits for next step;
D, will mix at a high speed 80 ℃ of organizational security temperature, add the tackiness agent after the processing among the step b, auxiliary agent, high-speed mixing time 3-6 minute, is warming up to 100 ℃ of insulations;
The material of among e, adding auxiliary agent and the step c 1/3rd, high-speed mixing, time 4-8 minute, carry out the material blend, temperature keeps 100 ℃;
F, adding solidifying agent or whipping agent blend; after high-speed mixing 2-4 minute material is taken out, carry out subcooling and stir time 4-10 minute; take out when treating that temperature of charge is lower than 50 ℃, carry out granulation or single stage method article of manufacture routinely according to a conventional method through delivering into special-purpose synthetic tablets press.
In the used auxiliary agent of engineering material synthesized by mica coupling agent be in silane coupling agent, titanate coupling agent, the aluminate coupling agent one or both; Oxidation inhibitor is antioxidant 1010, oxidation inhibitor 245; Activator is a potassium stearate; Toughner epoxy soybean oil, chlorinatedpolyethylene; Lubricant white oil or paraffin or stearic acid; Absorption agent is a Dyhard RU 100; Solidifying agent is urotropine or boron trifluoride chromium group; Fire retardant is fire retardant 101 or liquid paraffin; The whipping agent Cellmic C 121; Compatilizer is compatilizer 107 or polypropylene/maleic anhydride graft copolymerization; Catalyzer is a sodium methylate; Thermo-stabilizer is a barium stearate.
Engineering material synthesized by mica of the present invention is compared with existing ABS engineering materials after tested, and its performance is better than the ABS engineering materials and sees Table:
Performance |
Engineering material synthesized by mica |
The ABS engineering materials |
Tensile strength (MPa) |
52 |
64 |
Ultimate compression strength (MPa) |
54 |
40 |
Hardness (HRm) |
105 |
105 |
Proportion |
1.4 |
1.07 |
The coefficient of expansion (1/ ℃) |
4×10
-5 |
7.0 |
Bending elastic modulus (10kg/cm) |
6 |
3 |
Heat-drawn wire ℃ |
240 |
89 |
Arc resistance (second) |
130 |
80 |
Voltage breakdown (KV/mm) |
50 |
15.7 |
(annotate: the above-mentioned performance index of ABS engineering materials are the maximums in each individual event in ABS super high impact type, high-strength impact type and three kinds of models of low-temperature impact type.)
As can be seen from the table: the integrated performance index of engineering material synthesized by mica is better than the ABS engineering materials.
Embodiment
Embodiment 1 (preparation electrician based semiconductor material)
A, at first to select the fineness of white mica be 800 orders, standby after peracid treatment and high pressure static electricity are handled;
B, add tackiness agent polypropylene 12%, linear polypropylene 9% after the high-speed mixer of special use is warming up to 80 ℃, mix, add silane coupling agent 0.2% after time 3-6 minute, mixed 3-6 minute, and entered low speed cooling and stirring machine, cooled off 3-8 minute, when temperature is lower than 50 ℃, take out standby; (its objective is drying, properties-correcting agent surface treatment)
C, general mix 80 ℃ of organizational security temperature at a high speed, add white mica powder 60%, mix 3-6 minute, add carbon black 4.2%, silane coupling agent 0.5%, Resins, epoxy 3%, mix time 3-6 minute, carry out the material surface treatment, material 1/3rd in the knockout machine enters the low-speed mixer cooling, when temperature is lower than 50 ℃, takes out standby, remaining 2/3rds is still stayed and keeps running in the high-speed mixer, continue to mix, and keep 80 ℃ of temperature, wait for next step;
D, general mix 80 ℃ of organizational security temperature at a high speed, add tackiness agent polypropylene and linear polypropylene after handling among the step b, adding silane coupling agent 0.3%, titanate coupling agent 0.5%, 107 compatilizers 0.6%, high-speed mixing, time 3-5 minute, be warming up to 100 ℃ of insulations;
The material of among e, the adding step c 1/3rd, add chlorinatedpolyethylene 1.8%, epoxy soybean oil 0.6%, white oil 0.6%, antioxidant 1010 0.6%, fire retardant 101 3%, paraffin 0.6%, liquid paraffin 1.2% again, high-speed mixing, time 4-8 minute, carry out the material blend, temperature keeps 100 ℃;
F, adding solidifying agent urotropine 1.5% after high-speed mixing 2-4 minute take out material, and carry out subcooling and stir, time 4-10 minute, treat to take out when temperature of charge is lower than 50 ℃, carry out granulation according to a conventional method through delivering into the special-purpose tablets press that synthesizes.
The performance index of the electrician's based semiconductor material by the preparation of this method are:
Volume specific resistance M Ω .m 1.0 * 10
2
Insulation resistance M Ω 2.9 * 10
3
Specific inductivity 50HZ 5.8
10
6HZ 4.9
Dielectric strength MV/m 11.5
Arc resistance S 184
Embodiment 2 (insulation build engineering materials)
A, at first to select the micaceous fineness be 300 orders, and the mica after peracid treatment and high pressure static electricity are handled is standby;
B, add mica powder 58% after the high-speed mixer of special use is warming up to 80 ℃, mix, carry out drying treatment in time 3-6 minute, add silane coupling agent 0.4%, compatilizer 0.3%, high-speed mixing 3-6 minute, carry out the mica powder surface treatment, material 1/3rd in the knockout machine enters the low-speed mixer cooling, and time 4-8 minute, when temperature is lower than 50 ℃, take out standbyly, remaining 2/3rds is still stayed to continue in the high-speed mixer to mix and waits for next step;
C, general mix 80 ℃ of organizational security temperature at a high speed, add tackiness agent polypropylene 14.6%, linear polyethylene 8.7%, silane coupling agent 0.5%, aluminic acid lipoprotein coupling agent 0.3%, compatilizer 0.3%, Resins, epoxy 3%, glass fibre 5.8%, high-speed mixing, time 3-6 minute, further surface treatment, modification processing and blend, the high speed built-in temperature is warming up to 100 ℃ gradually;
The material of mica powder 1/3rd adds epoxy soybean oil 0.6%, white oil 0.3%, paraffin 0.9%, liquid paraffin 1.2%, fire retardant 1013%, wilkinite 0.6% simultaneously among d, the adding step b, mixes time 3-6 minute;
E, adding urotropine 1.5%, high-speed mixing time 3-6 minute, is carried out the material blend;
F, material is taken out, carry out subcooling and stir, time 4-10 minute, treat to take out when temperature of charge is lower than 50 ℃, carry out granulation according to a conventional method through delivering into special-purpose synthetic tablets press.
The performance index of the insulation build engineering materials by the preparation of this method are:
Volume specific resistance M Ω .m 1.3 * 10
7
Insulation resistance M Ω 4 * 10
8
Specific inductivity 50HZ 3.5
10
6HZ 30
Dielectric strength MV/m 30.1
Arc resistance S 130
Embodiment 3 (the comprehensive engineering materials of high strength)
A, at first to select the micaceous fineness be 1000 orders, and the mica after peracid treatment and high pressure static electricity are handled is standby;
B, add mica powder 43% after the high-speed mixer of special use is warming up to 80 ℃, mix, carried out drying treatment in time 3-6 minute, add glass dimension 1.5%, silane coupling agent 0.5% high-speed mixing 3-6 minute, carry out the dispersion mixt surface treatment;
C, adding polyoxymethylene 42%, silane coupling agent 0.2%, titanate coupling agent 0.2%, aluminic acid lipoprotein coupling agent 0.2%, 107 compatilizers 0.5%, oxidation inhibitor 245 0.1%, Dyhard RU 100 0.25%, polymeric amide 0.25%, high-speed mixing, time 3-6 minute, the high speed built-in temperature was warming up to 100 ℃ gradually;
D, add paraffin 0.5%, liquid paraffin 1%, stearic acid 0.5%, barium stearate 0.5%, white oil 0.5%, high-speed mixing was carried out blend in time 3-6 minute;
E, add boron trifluoride chromium group 0.7%,, mix time 3-6 minute;
F, material is taken out, carry out subcooling and stir, time 6-10 minute, treat to take out when temperature of charge is lower than 50 ℃, carry out granulation according to a conventional method through delivering into special-purpose synthetic tablets press.
The performance index of the comprehensive engineering materials of high strength by the preparation of this method are:
Tensile strength (Mpa) 52
Ultimate compression strength (Mpa) 54
Hardness (HRm) 105
Proportion 1.4
Coefficient of dilatation (1/ ℃) 4 * 10
-5
Bending elastic modulus (10kg/cm) 6
Heat-drawn wire ℃ 240
Arc resistance (second) 130
Voltage breakdown (KV/mm) 50
Embodiment 4 (expansion type engineering materials)
A, at first to select the micaceous fineness be 1200 orders, and the mica after peracid treatment and high pressure static electricity are handled is standby;
B, add mica powder 35% after the high-speed mixer of special use is warming up to 80 ℃, high-speed mixing, time 4-6 minute, make the mica powder drying, add silane coupling agent 0.6%, 107 phase solvents 0.5%, high-speed mixing 3-6 minute, carry out the mica surface pre-treatment;
C, adding polymeric amide 45%, potassium stearate 3%, silane coupling agent 0.4%, titanate coupling agent 0.5%, 107 phase solvents 1%, high-speed mixing, time 4-8 minute, add epoxy soybean oil 1.5%, white oil 0.5%, fire retardant 101 3%, high-speed mixing, time 3-6 minute, carry out dispersing and mixing, coupling, blend processing;
D, adding whipping agent Cellmic C 121 9.5% after high-speed mixing 2-4 minute take out material, carry out stirring at low speed;
E, material treat to take out when temperature of charge is lower than 50 ℃, through delivering into special-purpose synthetic tablets press single stage method article of manufacture according to a conventional method low-speed mixer internal cooling churning time 4-10 minute.
By the foaminess engineering materials of this method preparation, have that high tenacity, resilience are good, excellent wear resistance, tensile strength is good, damping property is good and characteristics such as in light weight.