CN100387958C - Dynamic balance measuring instrument - Google Patents

Dynamic balance measuring instrument Download PDF

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Publication number
CN100387958C
CN100387958C CNB2004100630661A CN200410063066A CN100387958C CN 100387958 C CN100387958 C CN 100387958C CN B2004100630661 A CNB2004100630661 A CN B2004100630661A CN 200410063066 A CN200410063066 A CN 200410063066A CN 100387958 C CN100387958 C CN 100387958C
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China
Prior art keywords
hole
support
vibration
dynamic balance
pedestal
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Expired - Fee Related
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CNB2004100630661A
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Chinese (zh)
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CN1715858A (en
Inventor
杨克己
贾叔仕
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Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

The present invention relates to a dynamic balance measuring instrument, which comprises a driving motor, a driving pulley, a vibration measuring support, vibration measuring sensors and a phase sensor. The invention is characterized in that the vibration measuring support is composed of two vibrating body mechanisms; the driving pulley driven by the motor is arranged between two vibrating body mechanisms and is in parallel to the vibrating body mechanisms; each vibrating body mechanism comprises a base and a support frame, wherein the base is provided with hole cavities and the lower ends of the support frame, which are matched with the hole cavities, extend into the hole cavities; the dynamic balance measuring instrument is also provided with an air source; the inner wall of each hole cavity of each base is provided with a plurality of ventilating holes and the other end of each ventilating hole is communicated with the air source; the lower ends of each base are suspended in the hole cavities of each base and the vibration measuring sensors are arranged on the support frames. The invention is suitable for high precision dynamic balance measurement, particularly ultra-high precision dynamic balance measurement.

Description

Dynamic balance measuring instrument
Technical field
The invention belongs to rotor dynamic balancing alignment technique field, particularly, relate to dynamically balanced measurement mechanism.
Background technology
In the rotation series products, because its rotor can't be accomplished complete equipilibrium, when it rotates, will produce centrifugal force, cause unbalance, vibration, and then cause bigger problem.Therefore dynamically balanced good and bad degree directly determines serviceability, the serviceable life of product, to the quality generation tremendous influence of product.Particularly at present equipment develops to high speed, high efficiency and the high direction of refining, and dynamically balanced problem becomes increasingly conspicuous, becomes the key factor that the whole industry product quality of restriction promotes in some fields.As has an electric tool industry of widespread use occasion and huge market potential, the operating rate of large-tonnage product turns to commentaries on classics up to ten thousand even several ten thousand to change soaring from per minute several thousand, has brought with the directly related vibration severity of rotor dynamic balance performance to increase, use problems such as noise raising and life of product shortening.On the other hand, the mankind have begun to explore as far as the depths, universe, study to the nanometer space for a short time, bring high-tech develop rapidly, wherein be unable to do without the application of slewing equally, the characteristics of these equipment are high speed, precision, and dynamically balanced performance is had higher requirement.Therefore, rotor dynamic balancing is proofreaied and correct and to be one and to have enormous benefits and far-reaching technology.
Dynamic balance calibration is divided into that transient equilibrium is weighed (measurement) and heavily (processing) two basic processes are gone in transient equilibrium, promptly on the basis of finishing amount of unbalance and phase measurement, adopts certain processing mode to finish the elimination of amount of unbalance.Obviously, dynamic balancing measurement is the basis of proofreading and correct, and has only and accurately measures amount of unbalance and phase place thereof, just might implement to guarantee higher rotor dynamic balancing performance after transient equilibrium goes to weigh.
In the prior art, dynamic balance measuring device generally comprises drive motor, driving belt, vibration measuring supporting, vibration-measuring sensor and phase detector, wherein the vibration measuring supporting is the key position of measurement mechanism, and it is made up of two parallel secondary rockers, and vibration-measuring sensor is installed on the rocker; Driving belt is installed between the two secondary rockers by motor-driven, and the belt direction is parallel to rocker; Rotor places between two rockers, fits in driving belt, and its two ends are placed on the rocker respectively.
When carrying out dynamic balancing measurement, the motion of driven by motor driving belt, and and then driving rotor rotation.The amount of unbalance that rotor itself exists can produce vibration when high-speed rotation, and causes vibration measuring supporting vibration, is delivered on the vibration-measuring sensor; Sensor senses arrives this vibration signal, and by signal condition and analyzing and processing, in conjunction with the information of phase detector, finishes the measurement of amount of unbalance and phase place thereof.Obviously, the vibration measuring supporting is the key point of measuring, and plays the function served as bridge that information is transmitted, and its sensitivity is high more, and measuring accuracy is just high more; Its sensitivity is low more, and measuring accuracy is also low more.
In the existing dynamic balance measuring instrument, the kind of rocker has a variety of, as being inverted reed type, cantilever beam type, rolling element type, pendulum type, non-yielding prop etc., wherein comparatively is typically non-yielding prop and pendulum type rocker.The rocker of non-yielding prop is a rigidity, it is installed on the ground, out-of-balance force also is delivered to ground and gets on when being delivered to the rigidity rocker, thereby ground also becomes the part of supporting system, like this that ground is lower elastic constant has also been brought dynamic-balance measuring system into, introduce the elastic error on ground, reduced accuracy of measurement system; Pendulum type rocker usually is called swing type rocker, and it is the swing of carrying out similar swing when work, and its natural frequency is pressed the single pendulum formula and calculated, and therefore has the first lower rank natural frequency, and its sensitivity and measuring accuracy will be higher than non-yielding prop; Other has a kind of elasticity pendulum type rocker, it is the modification of pendulum type rocker, the radially support arm that has replaced pendulum type rocker with elastic component (being spring leaf), its natural frequency is not only relevant with the length of spring leaf, the weight of the elastic constant of spring leaf and rotor is relevant in addition, therefore its remolding sensitivity pendulum type rocker is higher, and have than low value for the first rank natural frequency that makes elasticity pendulum type rocker, spring leaf must be done very thinly, so this rocker can only bear very little side force and bias force, owing to the Effect on Performance of material own, spring leaf also can not be done infinitely thinly simultaneously, and this has just limited the further raising of its measuring accuracy.
Summary of the invention
The technical problem to be solved in the present invention is the measuring accuracy of dynamic balance measuring instrument, provides a kind of precision higher dynamic balance measuring instrument.
For this reason, the present invention has adopted following technical scheme, dynamic balance measuring instrument, comprise drive motor, driving belt, the vibration measuring supporting, vibration-measuring sensor and phase detector is characterized in that: the vibration measuring supporting is made up of two parallel secondary undulation body mechanisms, and driving belt is driven by drive motor, be installed between the two secondary undulation body mechanisms, the belt direction is parallel to vibrating mass mechanism, and vibrating mass mechanism comprises pedestal and support, has the hole on the pedestal, the lower end of support is stretched in this hole, and its shape matches with the hole; Dynamic balance measuring instrument also has source of the gas, has several air holes on the hole inwall of described pedestal, and the air hole other end communicates with source of the gas; The lower end of support is suspended in the hole of pedestal, and vibration-measuring sensor is rack-mount.
Further, the gap of support lower end and hole inwall is the 2.5-30 micron, and surfaceness is less than 0.8.
The support lower end is provided with an elastic webbing, and elastic webbing stage casing and support lower end are fixed, and two ends are fixed on the pedestal.
The present invention has adopted the aerostatic guide way technology, and support is got up by gas suspension, because the kinetic viscosity of air is minimum, the resistance of support motion almost can be ignored, and the dynamic response sensitivity of therefore this vibrating mass mechanism is very high; In the non-vibration direction, higher gas film stiffness is the motion of limit bracket lower end effectively, makes the transverse movement of vibrating mass mechanism little like this; There is enough rigidity in the vibrating mass mechanism that pedestal and support are formed, can not produce any modal vibration in whole operating frequency range, so its waveform distortion is little, is well suited in the particularly application in the superhigh precision dynamic balancing measurement of high precision.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the side view of Fig. 1.
Fig. 3, Fig. 4 are the enlarged drawings of the vibration measuring supporting of embodiment 1.
Fig. 5, Fig. 6 are the enlarged drawings of the vibration measuring supporting of embodiment 2.
Embodiment
Referring to Fig. 1, Fig. 2.Dynamic balance measuring instrument of the present invention comprises frame 1, and upper rack is the vibration measuring supporting, and drive motor 2 and driving belt 3 are housed on the frame, drive motor drives driving belt and rotates, rotor 4 is positioned in the vibration measuring supporting, fits in driving belt 3, and drives its rotation by driving belt 3; The vibration measuring supporting is made up of two secondary parallel vibrating mass mechanisms, and driving belt 3 is contained between the two secondary undulation body mechanisms, is parallel to vibrating mass mechanism; In the vibration measuring supporting vibration-measuring sensor 8 and phase detector 7 are installed.Driving belt 3 rotates during measurement, and drive rotor 4 high-speed rotation, the amount of unbalance of rotor causes vibration measuring supporting vibration, be delivered on the vibration-measuring sensor 8, vibration-measuring sensor is nursed one's health and analyzing and processing this signal, and, finish the measurement of amount of unbalance and phase place thereof in conjunction with the information of phase detector 7.
Referring to Fig. 3, Fig. 4.In the present embodiment, vibrating mass mechanism comprises pedestal 5 and support 9, has hole 51 on the pedestal 5.Among Fig. 3, the vibrating mass mechanism on the left side analyses and observe in the centre position of pedestal, and the vibrating mass mechanism on the right side analyses and observe in the end of pedestal, as seen from the figure, and the hole shape of pedestal and discontinuous in the present embodiment, but be the two ends circle, the rectangular shape in stage casing.The lower end 91 of support 9 is stretched in the hole 51 of pedestal, and its shape matches with the hole shape, also is that two ends are circular, and the stage casing is a rectangle, and 91 and 51 all are processed as mirror finish, and both gaps are about 20 microns.Present embodiment has a source of the gas 10, can be dynamic balance measuring instrument pressurized air is provided, and has several air holes 11 on the pedestal 5, air hole 11 1 ends communicate with source of the gas 10, the other end feeds on the inwall in hole 51, and when being full of pressurized air in the hole 51, support lower end 91 is suspended in the hole 51.Rotor 4 is positioned over the upper end of support 9, when rotor 4 high-speed rotation, causes the vibration of support 9, i.e. the vibration of support lower end 91 in hole 51; On the other hand, 91 and 51 stage casing is a rectangle, both can only be swung and can not be rotated the motion or transverse movement.Vibration-measuring sensor 8 is contained on the support 9, and phase detector 7 is non-contacting optical sensor, is contained in the rotor below.The support lower end is provided with an elastic webbing 6, and fixing with support lower end 91 in the middle of it, two ends are fixed on the pedestal, can play damping action, avoids mount vibration too fierce.
Referring to Fig. 5, Fig. 6.In the present embodiment, vibrating mass mechanism comprises pedestal 5 and support 9, has hole 51 on the pedestal 5.The lower end 91 of support 9 is stretched in the hole 51 of pedestal, and its shape matches with the hole shape, and 91 and 51 all are processed as mirror finish, and both gaps are about 15 microns.Present embodiment has source of the gas, can be dynamic balance measuring instrument pressurized air is provided, and has several air holes 11 on the pedestal 5, air hole 11 1 ends communicate with source of the gas, the other end feeds on the inwall in hole 51, and when being full of pressurized air in the hole 51, support lower end 91 is suspended in the hole 51.Rotor 4 is positioned over the upper end of support 9, when rotor 4 high-speed rotation, causes the vibration of support 9, i.e. the vibration of support lower end 91 in hole 51; On the other hand, 91 and 51 be shaped as is square, both can only be swung and can not be rotated the motion or transverse movement.Vibration-measuring sensor 8 is contained on the support 9, and phase detector 7 is non-contacting optical sensor, is contained in the rotor below.The support lower end is provided with an elastic webbing 6, and fixing with support lower end 91 in the middle of it, two ends are fixed on the pedestal, can play damping action, avoids mount vibration too fierce.

Claims (3)

1. dynamic balance measuring instrument, comprise drive motor, driving belt, the vibration measuring supporting, vibration-measuring sensor and phase detector is characterized in that: the vibration measuring supporting is made up of two parallel secondary undulation body mechanisms, and driving belt is driven by drive motor, be installed between the two secondary undulation body mechanisms, the belt direction is parallel to vibrating mass mechanism; Vibrating mass mechanism comprises pedestal and support, has the hole on the pedestal, and the lower end of support is stretched in this hole, and its shape matches with the hole; Dynamic balance measuring instrument also has source of the gas, has several air holes on the hole inwall of described pedestal, and the air hole other end communicates with source of the gas; The lower end of support is suspended in the hole of pedestal, and vibration-measuring sensor is rack-mount.
2. dynamic balance measuring instrument as claimed in claim 1 is characterized in that: the gap of support lower end and hole inwall is the 2.5-30 micron, and surfaceness is less than 0.8.
3. dynamic balance measuring instrument as claimed in claim 2 is characterized in that: the support lower end is provided with an elastic webbing, and elastic webbing stage casing and support lower end are fixed, and two ends are fixed on the pedestal.
CNB2004100630661A 2004-07-13 2004-07-13 Dynamic balance measuring instrument Expired - Fee Related CN100387958C (en)

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Application Number Priority Date Filing Date Title
CNB2004100630661A CN100387958C (en) 2004-07-13 2004-07-13 Dynamic balance measuring instrument

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CN1715858A CN1715858A (en) 2006-01-04
CN100387958C true CN100387958C (en) 2008-05-14

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Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101949752B (en) * 2010-08-02 2012-01-25 浙江大学 Triaxial adaptive dynamic-balance execution device for centrifuger
CN102095556B (en) * 2010-12-28 2012-07-04 孝感松林国际计测器有限公司 Static balance, couple balance and dynamic balance measuring device with high separation ratio
CN102141393B (en) * 2010-12-28 2012-07-11 神龙汽车有限公司 Method for detecting deviation of shaft-like part from reference gravity center line on basis of gas suspension and three-dimensional coordinate and gas suspension device
CN102809464B (en) * 2011-05-31 2015-02-18 上海西门子医疗器械有限公司 Dynamic balance measurement method and device and CT (computed tomography) apparatus with dynamic balance measurement device
CN102628725A (en) * 2011-12-07 2012-08-08 兰州理工大学 Special dynamic balancing machine of scroll compressor
CN102980724B (en) * 2012-12-10 2015-02-25 东华大学 Dynamic balancer for revolved body
CN104842153B (en) * 2014-12-19 2017-04-05 北京卫星制造厂 A kind of pose adjustment and unloading Efficiency testing integrated apparatus
CN111141451A (en) * 2018-11-05 2020-05-12 沈阳新松机器人自动化股份有限公司 Horizontal dynamic balance detection and correction system

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3902373A (en) * 1969-11-18 1975-09-02 Reutlinger Wolf Dieter Dynamic balancing machine
JPH0359432A (en) * 1989-07-28 1991-03-14 Nagahama Seisakusho:Kk Dynamic balance testing machine utilizing torsional excitation
CN1459623A (en) * 2002-05-16 2003-12-03 国际计测器株式会社 Balancer
CN2789746Y (en) * 2004-11-11 2006-06-21 浙江大学 Dynamic balance measuring instrument

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3902373A (en) * 1969-11-18 1975-09-02 Reutlinger Wolf Dieter Dynamic balancing machine
JPH0359432A (en) * 1989-07-28 1991-03-14 Nagahama Seisakusho:Kk Dynamic balance testing machine utilizing torsional excitation
CN1459623A (en) * 2002-05-16 2003-12-03 国际计测器株式会社 Balancer
CN2789746Y (en) * 2004-11-11 2006-06-21 浙江大学 Dynamic balance measuring instrument

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
一种电动机转子动平衡测试仪. 孙召瑞,苏波,贾民平.山东农业大学学报(自然科学版),第34卷第2期. 2003
一种电动机转子动平衡测试仪. 孙召瑞,苏波,贾民平.山东农业大学学报(自然科学版),第34卷第2期. 2003 *

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Assignee: Zhejiang Yonglida CNC Machinery Co., Ltd.

Assignor: Zhejiang University

Contract fulfillment period: 2009.7.1 to 2014.6.30

Contract record no.: 2009330001695

Denomination of invention: Dynamic balance measuring instrument

Granted publication date: 20080514

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Record date: 20090724

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Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.7.1 TO 2014.6.30; CHANGE OF CONTRACT

Name of requester: ZHEJIANG YONGLIDA CNC MACHINE TOOL CO., LTD.

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20080514

Termination date: 20200713