CN100387790C - Ground caisson construction technology and ground caisson - Google Patents
Ground caisson construction technology and ground caisson Download PDFInfo
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Abstract
本发明涉及一种陆地沉箱施工方法及陆地沉箱。一种陆地沉箱施工方法,对沉箱底板先进行全封闭或部分封闭,然后下沉;一种陆地沉箱,在箱体的四周下部有刃脚,箱体的底部垂直安装有多支高压水枪,水枪之间用水管连通。本发明具有“施工安全、建造经济、工期短、结构寿命长”的优点。
The invention relates to a construction method of a land caisson and the land caisson. A construction method of a land caisson, which first fully or partially seals the bottom plate of the caisson, and then sinks; a land caisson, which has blade feet around the lower part of the box body, and a plurality of high-pressure water guns and water guns are vertically installed on the bottom of the box body Connected with water pipes. The invention has the advantages of "safe construction, economical construction, short construction period and long structural life".
Description
技术领域 technical field
本发明涉及一种陆地沉箱施工方法及陆地沉箱。The invention relates to a construction method of a land caisson and the land caisson.
背景技术 Background technique
水工建筑工程中采用沉箱基础是常用的施工工艺,但在陆地修建深基础和地下深构筑物时却没有采用沉箱施工工艺的先例。The use of caisson foundations in hydraulic engineering is a common construction technology, but there is no precedent for using caisson construction technology in the construction of deep foundations and deep underground structures on land.
沉井是修建深基础和地下深构筑物的主要基础类型。它是在地面或地坑上,先制作开口钢筋混凝土筒身,待筒身达到一定强度后,在井筒内有规律地分层挖土、运土,随着井内土面的逐渐降低,沉井筒身借其自重克服与土壁之间的摩擦力,不断下沉、就位的一种深基或地下工程施工工艺。但在如下三种情况下就不适宜于采用沉井工艺:(1)上部为人工填土,下部为极度软弱的天然土层,且沉井自重较大,虽然对软弱土进行了加固处理,但当沉井下穿人工填土层后,由于土与壁间的摩擦力、刃脚反力、不排水时产生的浮力等合力还不能使下沉系数降到安全的标准,即会发生突沉事故(造成超沉、倾斜、位移甚至倾覆)时;(2)如采用沉井工艺,但要进行地基加固处理,该处理工艺造价成本较高时;(3)当沉井沉到设计位置,即使不排水开挖井内土,但由于外侧土流动性佳,外压大于内压,外侧土反涌无法清理干净时。The caisson is the main foundation type for building deep foundations and deep underground structures. It is on the ground or in the pit, firstly make an open reinforced concrete cylinder body, after the cylinder body reaches a certain strength, excavate and transport soil in layers regularly in the wellbore, with the gradual decrease of the soil surface in the wellbore, the caisson It is a deep foundation or underground engineering construction technology that overcomes the friction between the body and the soil wall by its own weight, and continuously sinks and settles in place. However, it is not suitable to adopt the caisson process in the following three cases: (1) the upper part is artificially filled, and the lower part is an extremely weak natural soil layer, and the caisson has a large dead weight. Although the soft soil has been reinforced, However, when the caisson goes down through the artificial filling soil layer, due to the friction between the soil and the wall, the reaction force of the blade and foot, and the buoyancy generated when it is not drained, the combined force cannot make the subsidence coefficient drop to a safe standard, that is, sudden subsidence will occur. In the event of an accident (causing over-sinking, tilting, displacement or even overturning); (2) If the caisson process is used, but the foundation reinforcement treatment is required, the cost of the treatment process is relatively high; (3) when the caisson sinks to the design position, Even if the soil in the well is excavated without drainage, but due to the good fluidity of the outer soil, the external pressure is greater than the internal pressure, and the outer soil can not be cleaned up due to backflow.
如广东省广州市番禺黄阁污水处理厂的集污井(参见附图11~16)施工时就遇到用沉井下沉工艺难以克服下沉系数过大的技术难题。该集污井结构为长方体20.8(长)×18.2(宽)×16.79(高),底板厚1m,底板下压重混凝土厚2~2.5m,壁厚60cm~120cm,自重49970KN(不含底板下压重混凝土)。土层结构为:第一层人工填沙2.0m,第二层淤泥(N=1~4)厚10m,第三层淤泥质细沙土(N=2~14)厚8m。设计的沉井刃脚踏面处即持力层土的设计承载力为150KN/m2。在该土层构造和沉井结构条件下,如将沉井改为沉箱,同时将箱外土填高2m,蓄水增加箱的浮力,这样的沉箱施工工艺可使工程造价大幅度地降低,缩短施工工期,无下沉安全隐患。Just run into the technical problem that is difficult to overcome the excessive sinking coefficient with caisson sinking technology during the construction of the sewage collection well (referring to accompanying
发明内容 Contents of the invention
本发明的目的在于克服现有技术的单一性和未因地制宜地采用不同的施工工艺,因而存在施工不安全、建造成本高、施工工期长、结构寿命短的不足之处,提供一种陆地沉箱施工方法及陆地沉箱。The purpose of the present invention is to overcome the singleness of the prior art and the use of different construction techniques not adapted to local conditions, so there are disadvantages of unsafe construction, high construction cost, long construction period, and short structural life, and provide a land caisson construction Methods and land caissons.
本发明的技术解决方案是:一种陆地沉箱施工方法,对沉箱底板先进行全封闭,或将沉箱分割成三部分,封闭两侧部分的底板,封闭部分在箱体内形成不贯通的空间,底板中间部分不封闭,清除沉箱下沉范围内土层内障碍物,用高压水将全封闭沉箱下土冲刷成泥浆,再将泥浆抽走,或用高压气直接冲走泥浆;或在未封闭部分的井内用人工或挖土机械直接挖土,随着箱下土层的下降,使沉箱不断地下沉就位。The technical solution of the present invention is: a construction method of a land caisson, which first fully seals the bottom plate of the caisson, or divides the caisson into three parts, and seals the bottom plates on both sides, and the closed part forms an impenetrable space in the box, and the bottom plate The middle part is not closed, remove the obstacles in the soil layer within the sinking range of the caisson, wash the soil under the fully enclosed caisson into mud with high-pressure water, and then pump the mud away, or directly wash away the mud with high-pressure air; or in the unclosed part In the well, the soil is directly excavated manually or by earth-moving machinery, and as the soil layer under the box descends, the caisson is continuously sunk in place.
本发明还提供了一种陆地沉箱,箱体底板全封闭,或将沉箱分割成三部分,两侧部分的底板封闭,封闭部分在箱体内形成不贯通的空间,底板中间部分不封闭,在箱体的四周下部有刃脚,箱体的底部垂直安装有多支高压水枪,水枪之间用水管连通。The present invention also provides a land caisson, the bottom plate of the box body is completely closed, or the caisson is divided into three parts, the bottom plates on both sides are closed, and the closed part forms an impenetrable space in the box, and the middle part of the bottom plate is not closed. There are blade feet around the lower part of the body, and a plurality of high-pressure water guns are vertically installed on the bottom of the box body, and the water guns are connected with water pipes.
本发明具有“施工安全、建造经济、工期短、结构寿命长”的优点,具体表现在如下几点:The present invention has the advantages of "safe construction, economical construction, short construction period and long structural life", which are embodied in the following points:
1.传统的沉井施工工艺是井壁和底板分开浇注混凝土,结构整体性差,底板弯距大,钢筋和混凝土用量多;井壁和底板结合处容易出现渗漏,如箱内存储物会腐蚀钢筋,那结构寿命必然短。沉箱工艺就没有这些缺点。1. The traditional caisson construction technology is to pour concrete separately on the well wall and the bottom plate, the structural integrity is poor, the bottom plate has a large bending distance, and the amount of steel and concrete is large; the joint between the well wall and the bottom plate is prone to leakage, such as the storage in the box will corrode Steel bars, the structural life is bound to be short. The caisson process does not have these disadvantages.
2.沉箱工艺是在地面绑扎底板钢筋和浇注混凝土,容易施工;井壁和底板同时浇注混凝土,比沉井少了一道施工工序,节省了施工时间,节约了管理费用。2. The caisson process is to bind the bottom plate reinforcement and pour concrete on the ground, which is easy to construct; the well wall and the bottom plate are poured with concrete at the same time, which saves a construction process compared with the caisson, saving construction time and management costs.
3.开挖时不用担心出现流沙或反涌,挖泥量少。3. There is no need to worry about quicksand or backflow during excavation, and the amount of dredging is small.
4.井壁浇注一段,可下沉一段,连续性好;在停留浇注下一段时,由于支承力足够,新浇注的混凝土在凝固时不会因发生不均匀沉降而开裂,保证了质量。4. One section of the well wall can be poured, and one section can sink, with good continuity; when the next section is poured, due to sufficient supporting force, the newly poured concrete will not crack due to uneven settlement when it solidifies, ensuring the quality.
5.不需进行地基加固处理,节约了大量的施工费用,经济效益特别明显;少了施工工序,节省了施工时间,节约了管理费用。5. There is no need for foundation reinforcement treatment, which saves a lot of construction costs, and the economic benefits are particularly obvious; less construction procedures save construction time and management costs.
6.下沉时不会像沉井那样可能发生突沉事故而报废,无安全隐患,工期计划有保障,解除了安全和经济的风险。6. When sinking, it will not be scrapped due to sudden sinking accidents like caissons. There is no safety hazard, and the construction period plan is guaranteed, which eliminates safety and economic risks.
下面结合附图和实施例详细说明本发明。The present invention will be described in detail below in conjunction with the accompanying drawings and embodiments.
附图说明 Description of drawings
图1a-图1c为不规则沉箱结构示意图:Figure 1a-Figure 1c is a schematic diagram of the irregular caisson structure:
其中图1a为不规则沉箱立体图Figure 1a is a perspective view of an irregular caisson
图1b为不规则沉箱底板全封闭剖面图Figure 1b is a fully enclosed section view of the irregular caisson bottom
图1c为不规则沉箱底板部分封闭剖面图Figure 1c is a partial closed section view of the irregular caisson bottom
图2为规则沉箱结构示意图Figure 2 is a schematic diagram of the regular caisson structure
图3a-3c为水枪的几种埋设方法示意图:Figures 3a-3c are schematic diagrams of several embedding methods for water guns:
其中图3a为沉箱内连接水枪Figure 3a shows the connection of the water gun in the caisson
图3b为底板内连接水枪Figure 3b shows the connection of the water gun in the bottom plate
图3c为水枪在底板下Figure 3c shows the water gun under the bottom plate
图4为在底板内连接的水枪平面分布、剖面图Figure 4 is the plane distribution and cross-sectional view of the water guns connected in the bottom plate
图5a-图5d为排放淤泥的几种方法示意图:Fig. 5a-Fig. 5d are schematic diagrams of several methods of discharging sludge:
其中图5a为体内埋管排放Among them, Figure 5a is the discharge of buried tube in the body
图5b为体外埋管排放Figure 5b is an in vitro drainage
图5c为自然挤压+吹高压气排放Figure 5c is natural extrusion + blowing high-pressure air discharge
图5d为抓斗直接挖土Figure 5d shows the direct digging of the grab bucket
图6为埋设在体内的淤泥排放管示意图Figure 6 is a schematic diagram of the sludge discharge pipe buried in the body
图7为埋设在体外的淤泥排放管示意图Figure 7 is a schematic diagram of the sludge discharge pipe buried outside the body
图8为自然挤压+吹高压气淤泥排放管示意图Figure 8 is a schematic diagram of natural extrusion + blowing high-pressure air sludge discharge pipe
图9为封管灌浆效果图Figure 9 is the effect diagram of sealing pipe grouting
图10障碍物预先处理示意图(a人工填土层、b淤泥土、c淤泥质粉沙土层)Figure 10 Schematic diagram of obstacle pretreatment (a artificial filling soil layer, b silt soil, c muddy silt soil layer)
图11为障碍物处理用水枪结构示意图Figure 11 is a schematic diagram of the structure of the obstacle treatment water gun
图12为实施例不规则沉箱示意图Fig. 12 is the schematic diagram of embodiment irregular caisson
图13为第一节沉箱配重计算示意图Figure 13 is a schematic diagram of caisson counterweight calculation in the first section
图14为第二节混凝土浇注后沉箱配重计算示意图Figure 14 is a schematic diagram of caisson weight calculation after concrete pouring in the second section
图15为沉箱配重物安放位置示意图(A第一节沉箱、B一和二节合并后沉箱)Figure 15 is a schematic diagram of the position of the counterweight of the caisson (the caisson in the first section of A, and the combined caisson in the first and second sections of B)
图16为计算沉箱下沉安全系数的示意图(a人工填土层、b淤泥土层、c淤泥质粉沙土层、d加高填土层、e沉箱下沉前回填土、f蓄水、g定位沙袋)Figure 16 is a schematic diagram for calculating the safety factor of caisson sinking (a artificial filling soil layer, b silt soil layer, c muddy silt soil layer, d heightened filling soil layer, e backfill soil before caisson sinking, f water storage, g positioning sandbags)
图中:1.底板全封闭沉箱、2.底板部分封闭沉箱、3.沉箱刃脚、4.主连通管、5.支连通管、6.水枪、7.喷嘴、8.总管、9.止水钢板、10.@150cm吊环、11.截止阀、12.水压力计、13.接高压气或水、14.缩口钢板圈、15.接抽泥泵、16.包裹在铁网土工布内的沙石等过滤材料、17.排泥管、18.软泥自然挤压排放管、19.水枪切割位置、20.混凝土板、21.灌注的水泥浆、22.手动卷轮、23.钢丝绳、24.枪杆、25.加长接口、26.滑轮、27.防爆软内管、28.转向节、29.弹簧、30.钢丝绳固定点、31.手柄、32.排水管、33.形心位置、34.第一节沉箱配重物、35.一和二节合并后配重物、36.塑料薄膜、37.第一节沉箱停留位置、38.挖土抓斗、39.喷嘴。In the figure: 1. Fully enclosed caisson with bottom plate, 2. Partially closed caisson with bottom plate, 3. Blade foot of caisson, 4. Main connecting pipe, 5. Branch connecting pipe, 6. Water gun, 7. Nozzle, 8. Main pipe, 9. Stop Water steel plate, 10. @150cm lifting ring, 11. Globe valve, 12. Water pressure gauge, 13. Connected to high pressure gas or water, 14. Shrinking steel plate ring, 15. Connected to mud pump, 16. Wrapped in iron mesh geotextile Filter materials such as sand and stone inside, 17. Mud discharge pipe, 18. Soft mud natural extrusion discharge pipe, 19. Water gun cutting position, 20. Concrete slab, 21. Filled cement slurry, 22. Manual reel, 23. Wire rope, 24. Gun shaft, 25. Extended interface, 26. Pulley, 27. Explosion-proof soft inner tube, 28. Steering knuckle, 29. Spring, 30. Wire rope fixed point, 31. Handle, 32. Drain pipe, 33. Centroid Position, 34. The counterweight of the first caisson, 35. The combined counterweight of the first and second sections, 36. Plastic film, 37. The stop position of the first caisson, 38. The excavation grab, 39. The nozzle.
具体实施方式 Detailed ways
陆地上采用沉箱工艺,必须将沉箱下沉范围内的土清除,清除的方法可以是机械清除或其它方法。If the caisson process is adopted on land, the soil within the subsidence range of the caisson must be removed by mechanical removal or other methods.
本发明提供一种利用高压水将箱下土冲刷成泥浆,再将泥浆抽走,随着箱下土层的下降,使沉箱不断地下沉就位的方法。The invention provides a method for washing the soil under the box into mud by using high-pressure water, then pumping the mud away, and making the caisson continuously sink into place as the soil layer under the box descends.
采用该方法,必须首先判断该范围的土层内是否有障碍物,参见图10,其判断方法为:除钻探了解土层情况外,每1.5米做一个探摸点,成井字型分布。探摸可用连接的铁杆插钎,人工锤击贯入,或其他机械探测方法。如探出沉箱下沉范围内有大孤石或其它障碍物,处理方法有:a、先进行地下爆破作业,将大障碍物分解变小,完成爆破作业后再探测,并根据爆碎后的障碍物的大小和位置调整该位置的水枪分布和入土深度,保证水枪入土深度大于障碍物的尺寸,使障碍物下沉到足以不阻碍沉箱的下沉;b、探准障碍物位置后,先用长杆高压水枪冲击障碍物底部使障碍物下沉到不阻碍沉箱下沉的安全深度。长杆高压水枪的结构如图11所示,该高压水枪包括枪杆24和枪杆头,枪杆24的第一节上部有手柄31和高压进水管13,枪杆24可由多节普通无缝钢管两端绞牙连接而成,每节长1米左右,节间用内绞牙的加长接口25相连。最后一节即枪杆头由防爆软内管27、转向节28、弹簧29、喷嘴39、滑轮26、钢丝23组成,防爆软内管27的两端用胶粘剂填充使其与加长接口25和喷嘴39紧密结合。钢丝23一端连接于枪杆24第一节上的手动转轮22,中间穿过枪杆头上的滑轮26,另一端固定于喷嘴39上的钢丝固定点30。在使用时,不断加接枪杆24,当枪头进入到障碍物下部时可转动手动卷轮22,通过钢丝23带动枪头转向,使喷嘴39喷出的高压水能直接冲击障碍物的正下部,使障碍物快速下沉。Using this method, it is first necessary to judge whether there are obstacles in the soil layer in this range, see Figure 10, the judgment method is: in addition to drilling to understand the soil layer, make a probe point every 1.5 meters, and form a well-shaped distribution. The probe can be connected with iron rods, artificial hammer penetration, or other mechanical detection methods. If there are large boulders or other obstacles in the sinking range of the caisson, the treatment methods are as follows: a. Conduct underground blasting first to decompose the large obstacles into smaller ones. The size and position of the obstacle Adjust the distribution and depth of the water gun at this position to ensure that the depth of the water gun is greater than the size of the obstacle, so that the obstacle sinks enough not to hinder the sinking of the caisson; b. After finding the position of the obstacle, first Use a long-rod high-pressure water gun to impact the bottom of the obstacle to sink the obstacle to a safe depth that does not hinder the sinking of the caisson. The structure of the long-bar high-pressure water gun is shown in Figure 11. This high-pressure water gun includes a
沉箱的结构:沉箱包括不规则沉箱(图1a-图1c)和规则沉箱(图2),底板全封闭沉箱1和部分封闭沉箱2;水工工程的沉箱是平底的,本发明的陆地沉箱的底部沿四周有刃脚3。刃脚深度视土质和水枪长度确定,土质越松软刃脚越长,刃脚的主要功能是导引沉箱垂直下沉和隔离水枪冲刷区。The structure of caisson: caisson comprises irregular caisson (Fig. 1a-Fig. 1c) and regular caisson (Fig. 2), floor fully
水枪系统的构成(参见图3a-图3c):由主连通管4、支连通管5、枪杆6、水枪喷嘴7、总管8、止水钢板9、吊环10、截止阀11组成;支连通管5将各个水枪连通,主连通管通入高压水;主连通管4截面面积大于1.2倍的喷嘴7截面面积和;支连通管5截面面积大于1.5倍的喷嘴7截面面积和;枪杆6截面面积大于10倍的喷嘴7截面面积。水枪系统设计的容许压力不小于16kg。水枪分布在平面上成对称排列。The composition of the water gun system (see Figure 3a-Figure 3c): it is composed of the main connecting
本发明提供的方法详细介绍如下:The method provided by the invention is described in detail as follows:
一、预埋安装高压水枪(如图3a~图4所示)1. Pre-embedded installation of high-pressure water guns (as shown in Figure 3a to Figure 4)
(1)水枪材料:可选用D=20mm无缝钢管作水枪6的枪杆,用同直径圆铁(或水管堵头)在其中心钻孔(孔径5~8mm)作高压水枪的喷嘴,两者的连接方式可焊接或绞牙螺接。(1) Water gun material: D=20mm seamless steel pipe can be selected as the gun shaft of the
(2)水枪连通管:用多条直径>100mm的无缝钢管做为支连通管5(根据水枪数量选定根数和尺寸)将水枪6连成一体。支连通管5可内藏或外(板上或板下)露。(2) Water gun connecting pipe: Use a plurality of seamless steel pipes with a diameter > 100mm as branch connecting pipes 5 (select the number and size according to the number of water guns) to connect the
(3)水枪6埋设位置:沿箱体四周的刃脚3的中心线位置每隔1m安装一支,枪杆入土20cm,用一根有独立阀门控制的主连通管4连接在一起;另在底板下每隔1m一根,成井字型分布,将它们分成5个区,每区的主连通管4有独立的阀门控制。(3) Buried position of water gun 6: Install one at intervals of 1m along the centerline position of
连通管可内藏在底板内或裸露在底板下。The connecting pipe can be hidden in the bottom plate or exposed under the bottom plate.
水枪密度和杆长依据:根据土的软硬程度计算冲击坑的大小和深度。土质越软越松,水枪越疏(可长可短);土质越硬越粘,水枪越密长度适中;密实沙质土,水枪密而短。Water gun density and rod length basis: Calculate the size and depth of the impact pit according to the softness and hardness of the soil. The softer and looser the soil, the looser the water guns (can be long or short); the harder and stickier the soil, the denser the water guns and the moderate length; the denser sandy soil, the denser and shorter the water guns.
(4)水枪6埋设深度:不同区的水枪入土深度不同,中间区入土深度50cm,四周30cm。中间区水枪叫主沉工作水枪(即在下沉时一般情况是连续开启的);四周的四个区的水枪叫下沉调节水枪(当沉箱出现不均匀下沉或偏移时,则通过开或关不同区的水枪来调整该区土层冲刷的程度,以到达调整沉箱均匀下沉或纠偏的目的)。(4) Embedding depth of the water gun 6: The depth of the water gun in different areas is different, and the depth of the water gun in the middle area is 50 cm, and the surrounding area is 30 cm. The water guns in the middle area are called the main sinking working water guns (that is, they are generally opened continuously when sinking); the water guns in the four surrounding areas are called sinking adjustment water guns (when the caisson sinks unevenly or shifts, it is opened or closed by opening or closing). Turn off the water guns in different areas to adjust the degree of soil erosion in the area, so as to achieve the purpose of adjusting the uniform sinking of the caisson or correcting the deviation).
注意:底板位置的水枪入土深度不能超过刃脚深度(除遇到障碍物时,又非预沉障碍物,则该位置水枪杆长要大于障碍物最大直径);枪杆一定要垂直安装。Note: The depth of the water gun at the bottom plate position cannot exceed the depth of the blade foot (except when encountering obstacles and non-pre-settled obstacles, the length of the water gun shaft at this position must be greater than the maximum diameter of the obstacle); the gun shaft must be installed vertically.
二、排泥管17安装(如附图5a~图8所示)2. Installation of mud discharge pipe 17 (as shown in Figure 5a to Figure 8)
底板内(或外)安装有4支D=200mm的用无缝钢管制成的排泥管17,管口伸入底板下20cm,用缩口器将管口直径缩小2~3cm,每2根排泥管在箱体位置(内或侧面)碰头汇合成一根D=200mm的排泥管,再连通到箱体外与抽泥泵连接(15)。墙体位置的两根排泥管在离板面1.0m高的位置都安装一个有截止阀11的斜三通,用来连接高压水泵或高压气泵(13)。当沉箱高度不大(即排泥扬程不高)时,可不用抽泥泵,直接吹高压气或注高压水就可排放淤泥浆。Inside (or outside) the bottom plate are installed 4 pieces of
管内在吹气或注水口位置焊一道缩口钢板圈14,使该位置在吹气或注高压水时产生负压。A shrinking
三、安装水压力计12(如附图5a~8所示)3. Install the water pressure gauge 12 (as shown in Figures 5a-8)
在底板中间位置安装一个水压力计12,用来观测板下水的压力,以便指导高压冲水和抽排淤泥。当水压力达到8kg时才开抽泥泵,抽泥工作压力为6~8kg,小于6kg停止抽泥,大于8kg停止冲水。A
四、不规则沉箱配重(如图13~15所示)4. Irregular caisson counterweight (as shown in Figure 13-15)
当沉箱不规则或不对称时,沉箱重心不在其形心位置,此时通过力矩计算,确定配重数量和配重物的摆放位置,以使沉箱重心落在形心位置。When the caisson is irregular or asymmetrical, the center of gravity of the caisson is not at its centroid. At this time, the number of counterweights and the placement of counterweights are determined through moment calculations so that the center of gravity of the caisson falls at the centroid.
图13中:按钢筋混凝土比重2.50t/m3计算,偏心距M=M1-M2=-23.416×2.50=58.54t.m。在力矩小的一边离开井内壁0.5m(即离井形心8.9m处)为中心线两头往中间推放1m高,总配重为58.54/8.9(力臂)=6.58t。In Fig. 13: Calculated according to the specific gravity of reinforced concrete 2.50t/m 3 , the eccentricity M=M1-M2=-23.416×2.50=58.54tm. On the side where the torque is small, leave the inner wall of the well 0.5m (that is, 8.9m away from the centroid of the well) as the center line, push the two ends to the middle to a height of 1m, and the total counterweight is 58.54/8.9 (moment arm)=6.58t.
图14中:偏心距M=(M1+M3-M2-M4)×2.50=93.166×2.50=232.92t.m。在力矩小的一边离开井内壁0.5m(即离井形心8.7m处)为中心线两头往中间推放1m高,碎石袋总重为232.92/8.7=26.78t。In Fig. 14: eccentricity M=(M1+M3-M2-M4)×2.50=93.166×2.50=232.92t.m. On the side with the smaller torque, 0.5m away from the inner wall of the well (that is, 8.7m away from the centroid of the well), push the two ends of the center line to a height of 1m in the middle, and the total weight of the gravel bag is 232.92/8.7=26.78t.
G1=7.79×1×18.2×9.9=1403.602G1=7.79×1×18.2×9.9=1403.602
G2=2×6.8×7.79×0.8×6=508.531G2=2×6.8×7.79×0.8×6=508.531
G3=1.2×4.79×16.6×2.0=190.834G3=1.2×4.79×16.6×2.0=190.834
G4=0.8×3×16.6×2.2=87.648G4=0.8×3×16.6×2.2=87.648
G5=2×3.7×7.79×0.8×0.75=34.588G5=2×3.7×7.79×0.8×0.75=34.588
G6=0.6×7.79×18.2×1.4=119.093G6=0.6×7.79×18.2×1.4=119.093
G7=2×8.7×7.79×0.8×6.05=656.043G7=2×8.7×7.79×0.8×6.05=656.043
G8=1.2×4.79×16.6×9.8=935.085G8=1.2×4.79×16.6×9.8=935.085
G9=0.8×3×16.6×10=398.400G9=0.8×3×16.6×10=398.400
五、计算下沉安全系数5. Calculation of subsidence safety factor
下沉安全系数公式为:
K——下沉安全系数,取1.15~1.25K——Sink safety factor, take 1.15~1.25
Q—沉箱自重加配重Q—the weight of the caisson plus the counterweight
B——作用于沉箱的浮力(泥浆浮力大于水浮力)B——The buoyancy acting on the caisson (mud buoyancy is greater than water buoyancy)
F——沉箱与土间的摩擦力F - the friction between the caisson and the soil
R——土作用于沉箱底的反力R—the reaction force of the soil acting on the bottom of the caisson
根据土层情况,分层计算下沉安全系数,为满足K在1.15~1.25的安全范围,可改变各种条件调整公式中的参数(如加高或降低箱外填土、注水提高或抽地下水降低箱外水头、改变箱外土质提高或降低摩擦力系数、在箱内增加附加荷重等)。According to the condition of the soil layer, the subsidence safety factor is calculated layer by layer. In order to meet the safety range of K in the range of 1.15 to 1.25, various conditions can be changed to adjust the parameters in the formula (such as raising or lowering the filling outside the box, increasing water injection or pumping groundwater. Reduce the water head outside the box, change the soil outside the box to increase or reduce the coefficient of friction, increase the additional load inside the box, etc.).
当沉箱自重过大时,为安全考虑,须分段浇注混凝土和分节下沉。用不规则沉箱分节下沉的例子加以说明,如附图12~15所示及不规则沉箱K值计算示范表1~5。When the weight of the caisson is too large, for safety considerations, concrete must be poured in sections and submerged in sections. Illustrate with the example of irregular caisson subsidence, as shown in accompanying drawings 12-15 and irregular caisson K value calculation demonstration tables 1-5.
六、堆放定位沙袋g(如图16所示)6. Stack and position sandbags g (as shown in Figure 16)
为使沉箱在下沉过程中不易发生位移,在沉箱四个角的位置,离角点3米范围内堆放沙包,沙包高度1.5~2.0米,顶宽1.0米,边坡1∶1.5。In order to make the caisson less prone to displacement during the sinking process, sandbags are stacked at the four corners of the caisson within 3 meters from the corners. The height of the sandbags is 1.5-2.0 meters, the top width is 1.0 meters, and the side slope is 1:1.5.
七、箱外填土、提高箱外水位(如图16所示)7. Fill the outside of the box and increase the water level outside the box (as shown in Figure 16)
a、在沉箱预制前先要计算填土层的地基承载力,当因填土层厚度薄,地基承载力不够时,要进行加厚填土;b、当沉箱下沉穿过填土层进入软弱天然土层时,由于土层承载力突然降低,K值突然增大,为降低K值,所以要提高箱外水头、增大箱侧摩擦力,故采取箱外填土和蓄水。a. Before the caisson is prefabricated, it is necessary to calculate the foundation bearing capacity of the fill layer. When the fill layer is thin and the foundation bearing capacity is not enough, it is necessary to thicken the fill; b. When the caisson sinks through the fill layer and enters When the natural soil layer is weak, because the bearing capacity of the soil layer suddenly decreases, the K value suddenly increases. In order to reduce the K value, it is necessary to increase the water head outside the box and increase the side friction of the box, so the box is filled with soil and water is stored.
八、沉箱冲水下沉8. The caisson sinks under the water
在一切准备就绪后,开始下沉沉箱。首先开中间水枪的高压泵,当箱下水压力达到8kg时开启抽泥泵,保持在6~8kg的压力下抽排淤泥,观测沉箱下沉情况。如压力很快下降到6kg以下,则对称地开启其中2组调节水枪泵,此时如果压力正常,则轮流开关另外的2组调节水枪泵。如只加开2组调节水枪泵压力还上不去,则4组调节水枪泵全打开。如下沉速度不快,可打开刃脚位置的水枪泵。如压力足够,可将排泥管的三通接上高压水或气,加快排泥速度。After everything is ready, start lowering the caisson. First, turn on the high-pressure pump of the middle water gun, and when the water pressure in the tank reaches 8kg, turn on the mud pump, keep the pressure of 6-8kg to pump out the sludge, and observe the sinking of the caisson. If the pressure drops below 6kg soon, two sets of water gun pumps will be symmetrically turned on, and if the pressure is normal at this time, the other two sets of water gun pumps will be turned on and off in turn. If only 2 sets of water gun pumps are added to adjust the pressure and the pressure cannot be increased, then the 4 sets of water gun pumps are fully turned on. If the sinking speed is not fast, the water gun pump at the blade foot position can be turned on. If the pressure is sufficient, the tee of the mud discharge pipe can be connected to high-pressure water or air to speed up the mud discharge.
在冲水下沉过程中,如发生不均匀沉降,左边沉降快,则关闭左边调整水枪泵,依此类推。如发生偏移,则关闭偏移位置的调整水枪泵,开启反向位置的调整水枪泵,使沉箱发生侧倾,当刃脚位置回复一半时,停止反向位置的调整水枪泵,开启偏移位置的调整水枪泵,使沉箱恢复平衡。不断地使沉箱倾斜、平衡,就可使沉箱复位。In the process of flushing and sinking, if uneven settlement occurs and the left side settles quickly, turn off the left side to adjust the water gun pump, and so on. If offset occurs, turn off the adjusting water gun pump at the offset position and turn on the adjusting water gun pump at the reverse position to make the caisson tilt. When the position of the blade foot returns to half, stop adjusting the water gun pump at the reverse position and turn on the offset Adjust the position of the water gun pump to restore the balance of the caisson. Continuously tilting and balancing the caisson can reset the caisson.
当沉箱下沉到离设计标高位还有100cm时,停止高压冲水,继续抽排泥浆,注意观测沉箱下沉的情况,如果排出的泥浆浓度很高时,沉箱下沉仍然未到位,根据位置差值的多少,控制再冲水的时间,不断地少量冲水和排泥过程,使沉箱下沉就位。When the caisson sinks to 100cm away from the design elevation, stop the high-pressure flushing, continue to pump out the mud, and pay attention to observe the sinking of the caisson. If the discharged mud concentration is high, the sinking of the caisson is still not in place. The amount of difference, control the time of flushing again, continuously flushing with a small amount of water and mud discharge process, so that the caisson sinks in place.
九、提高持力层承载力的技巧:当箱底最终就位处的原土层承载力不够时,且下沉范围内的土层中含沙量高,此时可将水枪杆加长到合适的长度,在冲高压水时不开抽泥泵,即冲水和抽泥浆错开进行,目的是让粗沙自然地沉淀,不断地累积成一定厚度的沙层,增大持力层承载力。节省了箱底加固处理的费用。9. Skills for improving the bearing capacity of the bearing layer: When the bearing capacity of the original soil layer at the bottom of the box is not enough, and the sand content in the soil layer within the subsidence range is high, the water gun rod can be lengthened to a suitable The length is that the dredging pump is not turned on when flushing high-pressure water, that is, the flushing and mud pumping are staggered, the purpose is to allow the coarse sand to settle naturally, continuously accumulate into a sand layer of a certain thickness, and increase the bearing capacity of the bearing layer. The cost of reinforcement treatment at the bottom of the box is saved.
十、高压水枪管、排泥管灌注膨胀水泥浆封闭(如图9所示)10. The high-pressure water gun pipe and the mud discharge pipe are filled with expanded cement slurry to seal (as shown in Figure 9)
完成沉箱就位后,将高压水泵换成高压气泵,向箱底吹高压气以便彻底排清箱下淤泥浆。放空排泥管内的淤泥浆,然后将淤泥泵换成高压注浆机,从排泥管把膨胀水泥沙浆灌入到沉箱底板下,计算注浆量,使排泥管吸入口位置能形成水泥包,封闭管口;高压水枪管也用同样方法将1∶2.5的膨胀水泥浆(用滤网将粗颗粒隔离)灌入封口。压力表拆除后,也同样灌注膨胀水泥浆,然后关闭阀门,切除伸出部分的管,再用混凝土填满预留坑。After the caisson is in place, replace the high-pressure water pump with a high-pressure air pump, and blow high-pressure air to the bottom of the caisson to completely remove the silt under the caisson. Empty the mud slurry in the mud discharge pipe, then replace the mud pump with a high-pressure grouting machine, pour the expanded cement mortar from the mud discharge pipe under the bottom plate of the caisson, calculate the amount of grouting, so that the position of the suction port of the mud discharge pipe can form a cement bag , close the mouth of the nozzle; the high-pressure water gun pipe also uses the same method to pour 1: 2.5 expansion cement slurry (with a filter screen to isolate coarse particles) into the seal. After the pressure gauge is removed, the expansion cement slurry is also poured, then the valve is closed, the protruding pipe is cut off, and the reserved pit is filled with concrete.
灌浆量计算依据:(1)箱下持力层应具有的承载力;(2)有抗浮要求时需增加的重力;(3)无特殊要求时,管内灌满即可。Calculation basis of grouting amount: (1) The bearing capacity of the bearing layer under the box; (2) The gravity that needs to be increased when there is an anti-floating requirement; (3) If there is no special requirement, the pipe can be filled.
十一、各种排泥方法(如图5~8所示)11. Various mud discharge methods (as shown in Figure 5-8)
1、泥泵抽泥浆:土体在高压水冲击作用下,变成泥浆,然后由泥浆泵抽出。1. Mud pump pumping mud: The soil is turned into mud under the impact of high-pressure water, and then pumped out by the mud pump.
2、吹高压气或注高压水排泥:土体在水枪的高压水冲击作用下,变成泥浆,由安装在排泥管内的气枪吹入的高压气体或水泵泵入的高压水作用下将泥浆排出。2. Blowing high-pressure air or injecting high-pressure water to discharge mud: Under the impact of high-pressure water from the water gun, the soil becomes mud, and the high-pressure gas blown by the air gun installed in the mud discharge pipe or the high-pressure water pumped by the water pump pumps the soil into mud. Mud discharge.
3、自然挤压+吹高压气排泥:先打开泥浆排放管的三通截止阀,让软土在沉箱自重的作用下自然地因挤压被排放出来,该土可被马上清除出箱外,但当光靠沉箱自重不能使软土挤出时,可让软土自然流出后暂时留在箱内,增大箱的重力,使软土再次能自然地被挤压出,这样可节省泵水费用同时排出物少。当不能再挤出软土时,关闭三通截止阀,打开高压水枪冲水,同时在三通位置吹高压气或泵高压水使淤泥浆排出。3. Natural extrusion + blowing high-pressure air to discharge mud: first open the three-way stop valve of the mud discharge pipe, let the soft soil be discharged naturally by extrusion under the action of the caisson's own weight, and the soil can be immediately removed out of the box , but when the soft soil cannot be extruded by the weight of the caisson alone, the soft soil can be allowed to flow out naturally and temporarily stay in the box to increase the gravity of the box so that the soft soil can be squeezed out naturally again, which saves pumps Water costs are at the same time less effluent. When the soft soil can no longer be extruded, close the three-way stop valve, open the high-pressure water gun to flush water, and at the same time blow high-pressure air or pump high-pressure water at the three-way position to discharge the mud slurry.
4、底板部分封闭的沉箱,可在未封闭的井内用人工或抓斗等挖土机械直接挖土,其他底板下的土靠沉箱重力作用下自然挤压往未封闭的井内移动。4. The partially closed caisson with the bottom plate can directly excavate the soil in the unsealed well with manual or grabbing equipment, and the soil under the other bottom plate is naturally squeezed and moved into the unsealed well by the gravity of the caisson.
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| CN101158162B (en) * | 2007-11-02 | 2010-11-03 | 上海市基础工程有限公司 | Unmanned pneumatic caisson construction process |
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| CN101691755A (en) * | 2009-03-31 | 2010-04-07 | 卢如年 | Method for constructing liquified discarded soil in construction of subaqueous structure |
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| CN111593755A (en) * | 2020-05-20 | 2020-08-28 | 叶香竹 | Open caisson |
| US20220081904A1 (en) * | 2020-09-17 | 2022-03-17 | Hi-Tech Tilt Intellectual Property Management, Inc. | Structural Floor and Roof Joists |
| CN115305936A (en) * | 2022-08-25 | 2022-11-08 | 北京城建远东建设投资集团有限公司 | Steel box waterproof construction technology |
| CN116220101B (en) * | 2023-03-08 | 2026-03-06 | 北控水务(中国)投资有限公司 | Construction method of a flexible filter layer assembly |
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