CN100384589C - Technical method for determining electromagnetic core-free clamp workpiece eccentricity - Google Patents

Technical method for determining electromagnetic core-free clamp workpiece eccentricity Download PDF

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Publication number
CN100384589C
CN100384589C CNB2006100176979A CN200610017697A CN100384589C CN 100384589 C CN100384589 C CN 100384589C CN B2006100176979 A CNB2006100176979 A CN B2006100176979A CN 200610017697 A CN200610017697 A CN 200610017697A CN 100384589 C CN100384589 C CN 100384589C
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Prior art keywords
eccentric part
face
standard eccentric
standard
cylinder
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CNB2006100176979A
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CN1850441A (en
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黄宗响
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Zhongyuan University of Technology
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Zhongyuan University of Technology
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Abstract

The present invention relates to a technical method for determining the eccentric magnitude of workpieces of an electromagnetic core-free clamp. The present invention has the specific procedure that the eccentric magnitude is determined according to the specification, the type and the size of the workpieces to be processed on the electromagnetic core-free clamp; a standard eccentric member is manufactured according to the eccentric magnitude; a line is marked on the outer end face of one end of a cylinder of the standard eccentric member along the direction of the eccentric magnitude; the cone end of the standard eccentric member is inserted into a magnetic pole with an inner cone so that two cone faces are matched, the mark line of the eccentric magnitude is positioned between a back support and a lower support of the electromagnetic core-free clamp, and the standard eccentric member is fixed by switching on a magnetic switch; the back support and the lower support are close to the cylindrical face of the standard eccentric member, and are fixed by using screws so that the standard eccentric member is disassembled by switching off the magnetic switch. The workpieces to be processed adopted the procedure are further processed by using the conventional processing method so as to increase the work efficiency for adjusting the clamp and adjusting precision. The present invention has the advantages of simplicity, easy implementation, low cost and convenient popularization and application.

Description

Determine the process of electromagnetic core-free clamp workpiece eccentricity
Technical field:
The present invention relates to a kind of process of definite processing work offset, particularly relate to a kind of process of definite electromagnetic core-free clamp workpiece eccentricity, belong to field of machining.
Background technology:
In the Grinding Process of disk-like accessory especially rolling bearing Internal and external cycle, generally use the electric magnetic no-core clamp clamping workpiece, these anchor clamps are applicable to batch machining.The operation principle of electric magnetic no-core clamp is: an end face of workpiece to be machined is leaning against under the effect of magnetic force on the end face of magnetic pole, the cylindrical of workpiece is leaning against under the effect of the offset between workpiece and the magnetic pole on back support and the lower support, during grinding work piece, rely on magnetic force that the end face of workpiece and the end face of magnetic pole are adjacent to, workpiece is rotated with magnetic pole, and rely on the offset between workpiece and the magnetic pole that the cylindrical of workpiece and the supporting surface of two supports are adjacent to, the size and Orientation of offset between workpiece and the magnetic pole, be to use two important indicators of these anchor clamps, crudy is had material impact.In actual process,, the workpiece to be machined outer surface is scratched if offset is excessive; If offset is too small, workpiece can fly out again and cause danger; No matter offset is excessive or too smallly all can cause harmful effect to crudy.When changing product type, all to spend several hrs at least to the size and Orientation of offset through adjusting repeatedly, tens hours at most, have a strong impact on production efficiency and product quality.
Traditional method of adjustment is fully with workman's oneself operating experience, and is not only time-consuming, and precision is difficult to guarantee.Therefore people have done different trials to the technology of determining the processing work offset, as disclosing the method for result of measurement of eccentricity in a kind of display optical system among the Chinese patent CN1702442A, wherein the offset of each lenticular element surfaces in the lens combination can be shown, and the offset that shows can be the offset that amplifies, proportion of utilization coefficient in addition can show the sectional view of lens combination; And for example disclose a kind of aspheric surface offset of non-spherical lens and the assay method and determinator of direction thereof measured among the Chinese patent CN1206512C, these methods all are to utilize special lenses and measuring technique to come the result of offset in the display optical system.Still do not determine the relevant report of electromagnetic core-free clamp workpiece eccentricity at present.
Summary of the invention:
The objective of the invention is: overcome the defective of existing electric magnetic no-core clamp adjusting process, a kind of process of size and Orientation of efficient, high-precision definite electromagnetic core-free clamp workpiece eccentricity is provided.
The objective of the invention is to be achieved through the following technical solutions:
A kind of process of definite electromagnetic core-free clamp workpiece eccentricity, its concrete steps are:
A. according on electric magnetic no-core clamp, wanting the size of processing work specifications and models to determine an offset;
B. make a standard eccentric part according to the size of this offset;
C. at upper edge, the outer face offset direction of the standard eccentric part cylinder one end line that makes marks;
D. the cone one end insertion with the standard eccentric part has in the magnetic pole of inner cone, two conical surfaces is matched, and the mark line of offset is dropped between the back support and lower support of electric magnetic no-core clamp, connects magnetic switch the standard eccentric part is fixed;
E. will the back support and lower support near the face of cylinder of standard eccentric part, and will the back support and lower support is fixed with screw, the disconnection magnetic switch takes off the standard eccentric part;
F. will further process according to the processing method of routine through the processing work of above step and get final product.
The cylindrical of described standard eccentric part is made of a cylinder and a cone, and endoporus is that hollow runs through the face of cylinder, and the distance between cylinder center line and the cone center line is the size of offset.
The outside diameter on the described standard eccentric part face of cylinder equates with the nominal diameter of workpiece to be machined cylindrical.
The inner face of the face of cylinder one end of the end face of described magnetic pole and standard eccentric part leaves the gap, and the conical surface of standard eccentric part and the inner conical surface of magnetic pole are close under the effect of magnetic force, and then cooperatively interact.
The operation principle of electric magnetic no-core clamp is in the present invention: magnetic pole is connected with the electric magnetic no-core clamp end cap with screw, an end face of processing work is close to the end face of magnetic pole under the effect of magnetic force, the periphery of workpiece supports with the back under the effect of offset and lower support is close to, the back is supported and lower support is screwed on supporting seat, the back is supported and the position of lower support can be adjusted by the hole of in-line, for the end face that makes magnetic pole and processing work is located reliable, on the end face of magnetic pole, along the circumferential direction offer three breach, during work processing work with magnetic pole together with the electric magnetic no-core clamp end cap along with electric magnetic no-core clamp rotates, under the effect of emery wheel, can process the inner surface of processing work.
Positive beneficial effect of the present invention:
1. the present invention has improved the operating efficiency of adjusting anchor clamps.Use this process of determining electromagnetic core-free clamp workpiece eccentricity, do not need to adjust repeatedly the size and Orientation that just can determine the workpiece offset rapidly, can save more than 80% of adjustment time, improved the operating efficiency of adjusting anchor clamps.
2. the present invention has improved the adjustment precision of anchor clamps.Because process of the present invention adopted the standard eccentric part to adjust, making has a best offset man-hour in that processing work is added; Again because therefore the underlined line of standard eccentric part maximum eccentricity amount direction has guaranteed that the direction of maximum eccentricity amount drops between two supports, so use this process of determining electromagnetic core-free clamp workpiece eccentricity can obviously improve the machining accuracy of workpiece.
3. the process of definite electromagnetic core-free clamp workpiece eccentricity of the present invention, owing to do not change the agent structure of original electric magnetic no-core clamp, adjusting process method simple possible, cost is lower, and is easy to utilize.
Description of drawings:
Fig. 1 is an operation principle schematic diagram of adjusting electric magnetic no-core clamp with the standard eccentric part;
Fig. 2 is the operation principle schematic diagram of electric magnetic no-core clamp;
Fig. 3 is standard eccentric part and the equipped front view of magnetic pole;
Fig. 4 is standard eccentric part and the equipped side sectional view of magnetic pole.
The specific embodiment:
The present invention is described further below in conjunction with accompanying drawing:
With reference to Fig. 1, Fig. 2, in the present invention, the operation principle of electric magnetic no-core clamp is: magnetic pole 2 usefulness screws are connected with electric magnetic no-core clamp end cap 1, an end face of workpiece 4 is close to the end face of magnetic pole 2 under the effect of magnetic force, the periphery of workpiece 4 is close to back support 6 and lower support 8 under the effect of offset 15, the back support 6 and lower support 8 usefulness screws 5 are fixing and supporting seat 7 on, the position of back support 6 and lower support 8 can be adjusted by the hole 9 of in-line, for the magnetic pole 2 and the end face of workpiece 4 are located reliable, on the end face of magnetic pole 2, along the circumferential direction offer three breach 14, workpiece 4 rotates with electric magnetic no-core clamp together with electric magnetic no-core clamp end cap 1 with magnetic pole 2 during work, can process the inner surface of workpiece 4 under the effect of emery wheel 3.
With reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, determine that the process of electromagnetic core-free clamp workpiece eccentricity is: at first, determine an offset 15 according to the size of the workpiece 4 that on electric magnetic no-core clamp, will process; Secondly make a standard eccentric part 10 according to the size of this offset 15; This standard eccentric part 10 is to be made of a cylinder and a cone, endoporus is that hollow runs through the face of cylinder, distance between cylinder center line and the cone center line is the size of offset 15, upper edge, outer face maximum eccentricity amount direction at cylinder one end of standard eccentric part 10 is made underlined line 11, and the face of cylinder outside diameter of standard eccentric part 10 equates with the cylindrical nominal diameter of workpiece to be machined 4; Cone one end insertion with standard eccentric part 10 has in the magnetic pole 2 of inner cone then, the identical cone angle of two conical surfaces 13 is matched, and the mark line 11 that makes maximum eccentricity amount 15 drops between the back support 6 and lower support 8 of electric magnetic no-core clamp, connect magnetic switch, the conical surface of standard eccentric part 10 and the inner conical surface of magnetic pole 2 are close under the effect of magnetic force, in order to make two cone match reliable, when selecting two cone match, so that the inner face slightly gapped 12 of the face of cylinder one end of the end face of magnetic pole 2 and standard eccentric part 10 is as the criterion; Support 6 of adjustment back and lower support 8 make it to be close to the external cylindrical surface of standard eccentric part 10 at last, and with screw 5 back support 6 and lower support 8 are fixed with supporting seat 7.At this moment, the offset of electric magnetic no-core clamp and eccentric direction have all been adjusted and have been finished, and disconnect magnetic switch, take off standard eccentric part 10, can process workpiece to be machined 4 by normal processing method.

Claims (3)

1. the process of a definite electromagnetic core-free clamp workpiece eccentricity, it is characterized in that: its concrete steps are:
A. according on electric magnetic no-core clamp, wanting the size of processing work specifications and models to determine an offset;
B. make a standard eccentric part according to the size of this offset;
C. at upper edge, the outer face maximum eccentricity amount direction of the standard eccentric part cylinder one end line that makes marks;
D. the cone one end insertion with the standard eccentric part has in the magnetic pole of inner cone, two conical surfaces is matched, and the mark line of maximum eccentricity amount is dropped between the back support and lower support of electric magnetic no-core clamp, connects magnetic switch the standard eccentric part is fixed;
E. will the back support and lower support near the face of cylinder of standard eccentric part, and will the back support and lower support is fixed with screw, the disconnection magnetic switch takes off the standard eccentric part;
F. will get final product according to the further processing of the processing method of routine through the processing work of above step, the outside diameter on the described standard eccentric part face of cylinder equates with the nominal diameter of workpiece to be machined cylindrical.
2. the process of definite electromagnetic core-free clamp workpiece eccentricity according to claim 1, it is characterized in that: the cylindrical of described standard eccentric part is made of a cylinder and a cone, endoporus is that hollow runs through the face of cylinder, and the distance between cylinder center line and the cone center line is the size of offset.
3. the process of definite electromagnetic core-free clamp workpiece eccentricity according to claim 1 and 2, it is characterized in that: the inner face of the end face of described magnetic pole and the standard eccentric part face of cylinder one end leaves the gap, the conical surface of standard eccentric part and the inner conical surface of magnetic pole are close under the effect of magnetic force, and then cooperatively interact.
CNB2006100176979A 2006-04-25 2006-04-25 Technical method for determining electromagnetic core-free clamp workpiece eccentricity Expired - Fee Related CN100384589C (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105798744B (en) * 2016-05-09 2018-09-21 辽宁科技大学 A kind of inside pipe wall derusting device and derusting method
CN106112631A (en) * 2016-07-25 2016-11-16 武汉协和齿环有限公司 Conical ring processing shoe formula centerless fixture and location thereof adjust frock technique

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1177141A1 (en) * 1982-12-16 1985-09-07 Frolov Aleksandr V Method of positioning bearing races in centreless grinding
CN2644091Y (en) * 2003-08-18 2004-09-29 无锡机床股份有限公司 Preadjuster of digital controlled bearing inner race in grinding machine
CN1631615A (en) * 2004-12-10 2005-06-29 中原工学院 Process for grinding tumbler bearing bore and its specified clamp apparatus

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1177141A1 (en) * 1982-12-16 1985-09-07 Frolov Aleksandr V Method of positioning bearing races in centreless grinding
CN2644091Y (en) * 2003-08-18 2004-09-29 无锡机床股份有限公司 Preadjuster of digital controlled bearing inner race in grinding machine
CN1631615A (en) * 2004-12-10 2005-06-29 中原工学院 Process for grinding tumbler bearing bore and its specified clamp apparatus

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
电磁无心夹具的原理及参数调整. 李春生,李葆生,王新安.机械工程师,第2001年第6期. 2001
电磁无心夹具的原理及参数调整. 李春生,李葆生,王新安.机械工程师,第2001年第6期. 2001 *

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Assignee: Zhengzhou Hi-tech Mechanical Industry Co., Ltd.

Assignor: Zhongyuan University of Technology

Contract fulfillment period: 2006.6.15 to 2016.6.15 contract change

Contract record no.: 2008410000129

Denomination of invention: Technical method for determining electromagnetic core-free clamp workpiece eccentricity

Granted publication date: 20080430

License type: Exclusive license

Record date: 2008.12.2

LIC Patent licence contract for exploitation submitted for record

Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2006.6.15 TO 2016.6.15; CHANGE OF CONTRACT

Name of requester: ZHENG ZHOU HAITE MACHINERY CO., LTD.

Effective date: 20081202

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20080430

Termination date: 20100425