CN100384583C - Processing and sealing method for slant oil hole of air-exhausting braking cylinder cover - Google Patents

Processing and sealing method for slant oil hole of air-exhausting braking cylinder cover Download PDF

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Publication number
CN100384583C
CN100384583C CNB2005100455597A CN200510045559A CN100384583C CN 100384583 C CN100384583 C CN 100384583C CN B2005100455597 A CNB2005100455597 A CN B2005100455597A CN 200510045559 A CN200510045559 A CN 200510045559A CN 100384583 C CN100384583 C CN 100384583C
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CN
China
Prior art keywords
hole
cylinder cover
long inclined
braking cylinder
inclined hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNB2005100455597A
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Chinese (zh)
Other versions
CN1803385A (en
Inventor
王玉春
孙丽华
李海田
张玉升
高元绪
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Weichai Power Co Ltd
Original Assignee
Weichai Power Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Weichai Power Co Ltd filed Critical Weichai Power Co Ltd
Priority to CNB2005100455597A priority Critical patent/CN100384583C/en
Publication of CN1803385A publication Critical patent/CN1803385A/en
Application granted granted Critical
Publication of CN100384583C publication Critical patent/CN100384583C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Insertion Pins And Rivets (AREA)

Abstract

The present invention relates to a processing and sealing method for an inclined oil hole of an air exhausting braking cylinder cover. The present invention comprises the following steps: an end surface is processed on a lateral surface of an air exhausting braking cylinder cover by a milling cutter with the diameter of 14mm; a long inclined hole is processed on the end surface, the hole diameter is 6mm, the hole depth is 103.3mm, and the included angle of the long inclined hole and the lateral surface is 50 DEG +/-0.5 DEG; a plug with the outside diameter of 6mm is arranged in the long inclined hole by a gun nozzle of a riveting gun lengthened by 8mm, and the air-operated working pressure of the riveting gun is from 5 kilograms to 7 kilograms. The present invention has the advantages of optimized processing technology, reduced steps, convenient operation, alleviated labor strength, increased production efficiency, no damage of workpieces, high safety and stable and reliable sealing for the long inclined hole.

Description

The processing of slant oil hole of air-exhausting braking cylinder cover and encapsulating method
Technical field
The present invention relates to a kind of processing and encapsulating method of slant oil hole of air-exhausting braking cylinder cover.
Background technology
Exhausting braking cylinder cover is the special-purpose cylinder head of diesel exhaust gas brake apparatus, this cylinder head is to have increased by three oilholes on the basis of former Europe II cylinder head bore system, the pressure circuit of lubricating system when working in order to form diesel engine, the aperture that one long inclined oil hole of air is wherein arranged be φ 6mm, hole depth 103.3mm, with the side angle be 50 ° ± 0.5 °, processing technology is long inclined hole → φ 8mm hole, expansion side → φ 8.2MM hole, hinge side → manually squeeze into steel ball of φ 8.5mm of φ 12mm hole, ream side and plane → brill φ 6mm, and steel ball is realized the aperture sealing with interference fit.The processing of above-mentioned slant oil hole of air-exhausting braking cylinder cover and encapsulating method, its drawback is: 1, manually squeeze into steel ball, not only labour intensity is big, efficient is low,, and injure parts easily by a crashing object and industrial accident, poor stability occur; 2, operation is many, and production efficiency is low; When 3, squeezing into steel ball to squeeze into pressure uncontrollable, sealing effectiveness is not good enough.
Summary of the invention
The purpose of this invention is to provide that a kind of operation is few, good sealing effect, do not damage the processing and the encapsulating method of the slant oil hole of air-exhausting braking cylinder cover of parts.
In order to realize above-mentioned purpose, the processing of the slant oil hole of air-exhausting braking cylinder cover that is provided and encapsulating method comprise the steps: successively
A, on the side of exhausting braking cylinder cover, process an end face with the milling cutter of φ 14mm;
B, on end face, process the aperture be 6mm, hole depth be 103.3mm, with the side angle be 50 ° ± 0.5 ° long inclined hole;
C, in long inclined hole, be that external diameter is installed is the obstruction of 6mm for the rifle mouth of 5 kilograms-7 kilograms pulling rivet rifle lengthening 8mm with pneumatic operating pressure.
The cutting depth of end face is 8.5mm in the above-mentioned A step.
The formation method of stopping up in the above-mentioned C step is: the pulling rivet that the shank that will be connected as a single entity by pull bar with pull bar, external diameter is 6mm constitutes is put into the rifle mouth that pneumatic operating pressure is 5 kilograms-7 kilograms pulling rivet rifle lengthening 8mm, with the pulling rivet rifle pulling rivet is brought in the long inclined hole, by pulling rivet rifle pulling pull bar extruding shank, make shank generation plastic expansion and seal long inclined hole, when pull bar is broken, its broken end part is clamp-oned shank, and the shank rivet clasp is in long inclined hole.
The processing of slant oil hole of air-exhausting braking cylinder cover provided by the present invention and encapsulating method, optimized processing technology, substitute as the sealing parts by the formed obstruction of pneumatic tool with pulling rivet and manually to squeeze into steel ball, not only reduced the operation content, simplified operation, made things convenient for operation, alleviate labour intensity, improved production efficiency, do not damaged parts, security is good, and with the plastic expansion rivet clasp that shank produced of pulling rivet in long inclined hole, to the sealing of long inclined hole since employed be pneumatic tool pulling rivet rifle, thereby the shank of pulling rivet is squeezed into pressure and can be controlled, sealing to long inclined hole is reliable and stable, and high-mechanic pressure reaches 1500 kilograms.
Description of drawings
Fig. 1 is the former processes view of slant oil hole of air-exhausting braking cylinder cover;
Fig. 2 is a slant oil hole of air-exhausting braking cylinder cover processes view of the present invention.
The specific embodiment
With reference to Fig. 2, the processing of the described slant oil hole of air-exhausting braking cylinder cover of embodiment and encapsulating method comprise the steps: successively
A, to process a cutting degree of depth with the milling cutter of φ 14mm on the side that the exhaust brake cylinder needs be the end face of 8.5mm;
B, on end face, process the aperture be 6mm, hole depth be 103.3mm, with the side angle be 50 ° ± 0.5 ° long inclined hole;
C, in long inclined hole, be that external diameter is installed is the obstruction of 6mm for the rifle mouth of 5 kilograms-7 kilograms pulling rivet rifle lengthening 8mm with pneumatic operating pressure.The formation method of this obstruction is: the pulling rivet that the shank that will be connected as a single entity by pull bar with pull bar, external diameter is 6mm constitutes is put into the rifle mouth that pneumatic operating pressure is 5 kilograms-7 kilograms pulling rivet rifle lengthening 8mm, with the pulling rivet rifle pulling rivet is brought in the long inclined hole, by pulling rivet rifle pulling pull bar extruding shank, make shank generation plastic expansion and seal long inclined hole, when pull bar is broken, its broken end part is clamp-oned shank, and the shank rivet clasp is in long inclined hole.
Because pulling rivet is the product of public offering on the market, belongs to known technology, therefore no longer carefully state.

Claims (3)

1. the processing of a slant oil hole of air-exhausting braking cylinder cover and encapsulating method is characterized in that comprising the steps: successively
A, on the side of exhausting braking cylinder cover, process an end face with the milling cutter of φ 14mm;
B, on end face, process the aperture be 6mm, hole depth be 103.3mm, with the side angle be 50 ° ± 0.5 ° long inclined hole;
C, in long inclined hole, be that external diameter is installed is the obstruction of 6mm for the rifle mouth of 5 kilograms-7 kilograms pulling rivet rifle lengthening 8mm with pneumatic operating pressure.
2. the processing of slant oil hole of air-exhausting braking cylinder cover according to claim 1 and encapsulating method, the cutting depth that it is characterized in that end face in the A step is 8.5mm.
3. the processing of slant oil hole of air-exhausting braking cylinder cover according to claim 1 and 2 and encapsulating method, it is characterized in that the formation method of stopping up in the C step is: will be connected as a single entity by pull bar with pull bar, external diameter is that the pulling rivet that the shank of 6mm constitutes is put into the rifle mouth that pneumatic operating pressure is 5 kilograms-7 kilograms pulling rivet rifle lengthening 8mm, with the pulling rivet rifle pulling rivet is brought in the long inclined hole, by pulling rivet rifle pulling pull bar extruding shank, make shank generation plastic expansion and seal long inclined hole, when pull bar is broken, its broken end part is clamp-oned shank, and the shank rivet clasp is in long inclined hole.
CNB2005100455597A 2005-12-15 2005-12-15 Processing and sealing method for slant oil hole of air-exhausting braking cylinder cover Expired - Fee Related CN100384583C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2005100455597A CN100384583C (en) 2005-12-15 2005-12-15 Processing and sealing method for slant oil hole of air-exhausting braking cylinder cover

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2005100455597A CN100384583C (en) 2005-12-15 2005-12-15 Processing and sealing method for slant oil hole of air-exhausting braking cylinder cover

Publications (2)

Publication Number Publication Date
CN1803385A CN1803385A (en) 2006-07-19
CN100384583C true CN100384583C (en) 2008-04-30

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101633052B (en) * 2008-07-24 2011-06-01 广西玉柴机器股份有限公司 Machining method and aligning system for inclined oil hole of air cylinder body
CN101745662B (en) * 2009-12-11 2011-11-23 广州中船黄埔造船有限公司 Machining method of slant-hole machine

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102145448B (en) * 2011-04-27 2012-09-05 成都利君实业股份有限公司 Method for machining blind holes on high-hardness metal material in batches
CN107717343B (en) * 2017-09-28 2020-01-07 中国航发动力股份有限公司 Method for processing small-diameter precise blind hole
CN108436150B (en) * 2018-06-21 2024-01-19 青岛淄柴博洋柴油机股份有限公司 Cylinder head inclined hole processing tool
CN111112718B (en) * 2018-10-31 2021-10-01 绵阳海立电器有限公司 Processing method of oil supply structure of upper cylinder cover of compressor and oil supply mechanism

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US5551382A (en) * 1993-12-15 1996-09-03 Klockner-Humboldt-Deutz Ag Cooling system for an internal combustion engine
CN2285705Y (en) * 1996-11-29 1998-07-08 四川天华(集团)公司 Pneumatic pull hitter
JP2792919B2 (en) * 1989-07-05 1998-09-03 富士重工業株式会社 Method of drilling oblique holes with a drill
JP3433303B2 (en) * 1994-02-28 2003-08-04 オプトエンジニアリング株式会社 Riveter
CN1670340A (en) * 2004-03-18 2005-09-21 丰田自动车株式会社 Cylinder cover of internal combustion engine and method for manufacturing the same

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JP2792919B2 (en) * 1989-07-05 1998-09-03 富士重工業株式会社 Method of drilling oblique holes with a drill
US5551382A (en) * 1993-12-15 1996-09-03 Klockner-Humboldt-Deutz Ag Cooling system for an internal combustion engine
JP3433303B2 (en) * 1994-02-28 2003-08-04 オプトエンジニアリング株式会社 Riveter
CN2285705Y (en) * 1996-11-29 1998-07-08 四川天华(集团)公司 Pneumatic pull hitter
CN1670340A (en) * 2004-03-18 2005-09-21 丰田自动车株式会社 Cylinder cover of internal combustion engine and method for manufacturing the same

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斜孔的加工方法. 刘浪潮.现代技能开发,第5期. 2000
斜孔的加工方法. 刘浪潮.现代技能开发,第5期. 2000 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101633052B (en) * 2008-07-24 2011-06-01 广西玉柴机器股份有限公司 Machining method and aligning system for inclined oil hole of air cylinder body
CN101745662B (en) * 2009-12-11 2011-11-23 广州中船黄埔造船有限公司 Machining method of slant-hole machine

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