Summary of the invention:
At the problems referred to above, the invention provides a kind of processing method of jute/cotton knitted anderwear fabric, to solve fabric feeling and prodding and itching feeling problem.
The technical scheme of technical solution problem of the present invention is as follows:
A kind of processing method of jute/cotton knitted anderwear fabric is characterized in that work flow is: the jute/cotton knitted fabric, and---------soft treatment---satinage---jute/cotton knitted anderwear fabric dyes in the chemical-biological processing;
---washing------washing------washing------washing---biology enzyme processing---washing---dehydration that oxygen floats of coming unstuck that pre-oxygen floats that the work flow that described chemical-biological is handled is: pickling
Hydrochloric acid, sulfuric acid or acetate are selected in the acid that its chemical-biological is handled in the pickling for use, and the technological parameter of pickling is acid concentration 1-2g/l, and temperature 20-50 ℃, time 20-30min, bath raio 1: 20-30; Pre-oxygen during pre-oxygen floats floats chemicals and selects hydrogen peroxide for use, and the technological parameter that pre-oxygen floats is hydrogen peroxide 10-20g/l, and temperature 80-90 ℃, time 40-60min, pH 6.5-7.5, bath raio 1: 20-30; The chemicals that comes unstuck in coming unstuck is selected NaOH and sodium sulfite or sodium phosphate or sodium metasilicate for use, the technological parameter that comes unstuck is NaOH 5-15g/l, sodium sulfite or sodium phosphate or sodium metasilicate 2-5g/l, temperature 90-110 ℃, time 60-90min, bath raio 1: 20-30; Oxygen during oxygen floats floats chemicals and selects hydrogen peroxide for use, and the technological parameter that oxygen floats is hydrogen peroxide 10-20g/l, and temperature 80-90 ℃, time 40-60min, pH 10-11, bath raio 1: 20-30; Biology enzyme during biology enzyme is handled is selected cellulase for use, hemicellulase, the commercially available complex enzyme of pectase and lignoenzyme, the technological parameter that biology enzyme is handled is commercially available complex enzyme consumption 2-3%, temperature 40-50 ℃, and time 40-60min, pH4.5-5.5, bath raio 1: 20-30.
Advantage of the present invention compared with prior art is:
1, jute/cotton knitted anderwear fabric is soft, and strength loss is little; 2, the jute/cotton knitted anderwear fabric prodding and itching feeling is eliminated fully; 3, the jute/cotton knitted anderwear fabric of the technology of the present invention processing is suitable for making the knitted underwear that wears next to the skin.
The specific embodiment:
The work flow of jute/cotton knitted anderwear fabric: jute/cotton knitted fabric---chemical-biological processing---dyeing---soft treatment---satinage---jute/cotton knitted anderwear fabric.
The jute/cotton knitted fabric that is made into, implementing chemical-biological once more handles, be in order further to remove pectin and the lignin in the jute, promote the division of tossa, improve the fineness of jute process of fiber, improve the flexibility of knit fabric and eliminate prodding and itching feeling, thus solve that tossa excessively becomes more meticulous and yarn strength between contradiction; Because knit fabric is different with woven fabric, it is gone here and there mutually to overlap to connect by coil and forms, tossa is three degree in knitted fabric crooked, make the cohesive force between the fiber obviously increase, the ability of moving of antiskid under external force strengthens greatly, so the jute/cotton knitted fabric through coming unstuck, although the further refinement of process of fiber, but still can keep the due bursting strength of underwear fabric; Through the jute/cotton knitted fabric after coming unstuck, to handle through biology enzyme again, feel improves, and the grey cloth surface smoothness is greatly improved, and prodding and itching feeling is eliminated fully, and making tossa be applied to knitted underwear becomes possibility.
1, the selection of knitted fabric
The jute/cotton knitted fabric is provided by Donghua University;
2, chemical-biological is handled
The work flow that chemical-biological is handled is as follows:
Pickling---washing------washing------washing------washing---biology enzyme processing---washing---dehydration that oxygen floats of coming unstuck that pre-oxygen floats.
(1) pickling: remove the water-soluble substances in the fiber, handle in order to the road, back; Hydrochloric acid, sulfuric acid or acetate are selected in acid for use;
Technological parameter: acid concentration: 1-2g/l; Temperature: 20-50 ℃; Time: 20-30min; Bath raio: 1: 20-30;
(2) washing: remove acid solution;
Technological parameter: temperature: normal temperature; Time: 20-30min;
(3) pre-oxygen floats: remove the natural colouring matter in the cellulose, improve the whiteness of grey cloth; Pre-oxygen floats chemicals and selects hydrogen peroxide for use;
Technological parameter: hydrogen peroxide: 10-20g/l; Temperature: 80-90 ℃; Time: 40-60min; PH:6.5-7.5; Bath raio: 1: 20-30;
(4) washing: remove hydrogen peroxide liquid;
Technological parameter: temperature: 60-80 ℃; Time: 20-30min;
(5) come unstuck: remove pectin, hemicellulose and lignin in the fiber, improve the fineness and the pliability of jute bundle fiber; The chemicals that comes unstuck is selected NaOH and sodium sulfite or sodium phosphate or sodium metasilicate for use;
Technological parameter: NaOH: 5-15g/l; Sodium sulfite or sodium phosphate or sodium metasilicate: 2-5g/l; Temperature: 90-110 ℃; Time: 60-90min; Bath raio: 1: 20-30;
(6) washing: remove NaOH and sodium sulfite or sodium phosphate or sodium silicate aqueous solution;
Technological parameter: temperature: normal temperature; Time: 20-30min;
(7) oxygen floats: further remove the natural colouring matter in the cellulose, improve the whiteness of grey cloth; Oxygen floats chemicals and selects hydrogen peroxide for use;
Technological parameter: hydrogen peroxide: 10-20g/l; Temperature: 80-90 ℃; Time: 40-60min; PH:10-11; Bath raio: 1: 20-30;
(8) washing: remove aqueous hydrogen peroxide solution;
Technological parameter: temperature: 60-80 ℃; Time: 20-30min;
(9) biology enzyme is handled: further remove pectin, hemicellulose and lignin in the fiber, improve the pliability and the surface smoothness of grey cloth; Biology enzyme is selected cellulase for use, hemicellulase, the commercially available complex enzyme of pectase and lignoenzyme.
Technological parameter: commercially available complex enzyme consumption: 2-3%; Temperature: 40-50 ℃; Time: 40-60min; PH:4.5-5.5; Bath raio: 1: 20-30;
(10) washing: remove biology enzyme solution;
Technological parameter: temperature: normal temperature; Time: 20-30min;
(11) dehydration: remove the moisture in the grey cloth, handle in order to the road, back;
Technological parameter: time: 5-10min.
Implement the chemical-biological processing and further removed the pectin in the jute, hemicellulose and lignin, impel the tossa division, improved the fineness of jute process of fiber, improved the flexibility of knitted fabric and eliminated prodding and itching feeling, solved that tossa excessively becomes more meticulous and yarn strength between contradiction.
3, dyeing
The dyeing of jute/cotton knitted fabric is identical with conventional cotton knitted fabric.
4, soft treatment
The soft treatment of jute/cotton knitted fabric is identical with conventional cotton knitted fabric.
5, satinage
The satinage of jute/cotton knitted fabric is identical with conventional cotton knitted fabric.
Can be made into by above-mentioned processing method and to have jute/cotton knitted anderwear fabric soft, no prodding and itching feeling.
Below further specify the present invention by specific embodiment, but embodiment only be used for the explanation do not limit the scope of the invention.
Embodiment 1:
1, the jute/cotton knitted fabric that adopts Donghua University to provide;
2, chemical-biological is handled
(1) pickling: select sulfuric acid for use; Technological parameter: sulfuric acid: 1g/l; Temperature: 50 ℃; Time: 30min; Bath raio: 1: 20;
(2) washing: technological parameter: temperature: normal temperature; Time: 20min;
(3) pre-oxygen floats: pre-oxygen floats chemicals and selects hydrogen peroxide for use; Technological parameter: hydrogen peroxide: 10g/l; Temperature: 90 ℃; Time: 60min; PH:7.5; Bath raio: 1: 20;
(4) washing: technological parameter: temperature: 80 ℃; Time: 20min;
(5) come unstuck: the chemicals that comes unstuck is selected NaOH and sodium sulfite for use; Technological parameter: NaOH: 5g/l; Sodium sulfite: 2g/l; Temperature: 110 ℃; Time: 90min; Bath raio: 1: 20;
(6) washing: technological parameter: temperature: normal temperature; Time: 20min;
(7) oxygen floats: oxygen floats chemicals and selects hydrogen peroxide for use; Technological parameter: hydrogen peroxide: 10g/l; Temperature: 90 ℃; Time: 60min; PH:11; Bath raio: 1: 20;
(8) washing: technological parameter: temperature: 80 ℃; Time: 20min;
(9) biology enzyme is handled: select commercially available complex enzyme for use; Technological parameter: commercially available complex enzyme: 2%; Temperature: 50 ℃; Time: 60min; PH:5.5; Bath raio: 1: 20;
(10) washing: technological parameter: temperature: normal temperature; Time: 20min;
(11) dehydration: technological parameter: time: 5.5min.
3, dyeing
The dyeing of jute/cotton knitted fabric is identical with conventional cotton knitted fabric.
4, soft treatment
The soft treatment of jute/cotton knitted fabric is identical with conventional cotton knitted fabric.
5, satinage
The satinage of jute/cotton knitted fabric is identical with conventional cotton knitted fabric.
Can be made into by above-mentioned processing method and to have jute/cotton knitted anderwear fabric soft, no prodding and itching feeling, be suitable for making the knitted underwear that wears next to the skin.
Embodiment 2:
Processing method is with embodiment 1, and difference from Example 1 is as follows:
Chemical-biological is handled
(1) pickling: select hydrochloric acid for use; Technological parameter: hydrochloric acid: 1.5g/l; Temperature: 30 ℃; Time: 25min; Bath raio: 1: 25;
(2) washing: technological parameter: normal temperature; Time: 25min;
(3) pre-oxygen floats: pre-oxygen floats chemicals and selects hydrogen peroxide for use; Technological parameter: hydrogen peroxide: 15g/l; Temperature: 85 ℃; Time: 50min; PH:7.0; Bath raio: 1: 25;
(4) washing: technological parameter: temperature: 70 ℃; Time: 25min;
(5) come unstuck: the chemicals that comes unstuck is selected NaOH and sodium phosphate for use; Technological parameter: NaOH: 10g/l; Sodium phosphate: 3g/l; Temperature: 100 ℃; Time: 80min; Bath raio: 1: 25;
(6) washing: technological parameter: temperature: normal temperature; Time: 25min;
(7) oxygen floats: oxygen floats chemicals and selects hydrogen peroxide for use; Technological parameter: hydrogen peroxide: 15g/l; Temperature: 85 ℃; Time: 50min; PH:10.5; Bath raio: 1: 25;
(8) washing: technological parameter: temperature: 70 ℃; Time: 25min;
(9) biology enzyme is handled: select commercially available complex enzyme for use; Technological parameter: commercially available complex enzyme: 2.5%; Temperature: 45 ℃; Time: 50min; PH:5.0; Bath raio: 1: 25;
(10) washing: technological parameter: temperature: normal temperature; Time: 25min;
(11) dehydration: technological parameter: time: 7.5min.
Can be made into by above-mentioned processing method and to have jute/cotton knitted anderwear fabric soft, no prodding and itching feeling, be suitable for making the knitted underwear that wears next to the skin.
Embodiment 3:
Processing method is with embodiment 1, and difference from Example 1 is as follows:
Chemical-biological is handled
(1) pickling: select acetate for use; Technological parameter: acetate: 2g/l; Temperature: 20 ℃; Time: 20min; Bath raio: 1: 30;
(2) washing: technological parameter: normal temperature; Time: 30min;
(3) pre-oxygen floats: pre-oxygen floats chemicals and selects hydrogen peroxide for use; Technological parameter: hydrogen peroxide: 20g/l; Temperature: 80 ℃; Time: 40min; PH:6.5; Bath raio: 1: 30;
(4) washing: technological parameter: temperature: 60 ℃; Time: 30min;
(5) come unstuck: the chemicals that comes unstuck is selected NaOH and sodium metasilicate for use; Technological parameter: NaOH: 15g/l; Sodium metasilicate: 4.5g/l; Temperature: 90 ℃; Time: 60min; Bath raio: 1: 30;
(6) washing: technological parameter: temperature: normal temperature; Time: 30min;
(7) oxygen floats: oxygen floats chemicals and selects hydrogen peroxide for use; Technological parameter: hydrogen peroxide: 20g/l; Temperature: 80 ℃; Time: 40min; PH:10.0; Bath raio: 1: 30;
(8) washing: technological parameter: temperature: 60 ℃; Time: 30min;
(9) biology enzyme is handled: select commercially available complex enzyme for use; Technological parameter: commercially available complex enzyme: 3%; Temperature: 40 ℃; Time: 40min; PH:4.5; Bath raio: 1: 30;
(10) washing: technological parameter: temperature: normal temperature; Time: 30min;
(11) dehydration: technological parameter: time: 10min.
Can be made into by above-mentioned processing method and to have jute/cotton knitted anderwear fabric soft, no prodding and itching feeling, be suitable for making the knitted underwear that wears next to the skin.