AlN-Si
3N
4The preparation method of-SiC stupalith
One, technical field
The present invention relates to a kind of technology of preparing of diphase ceramic material, particularly a kind of AlN-Si
3N
4The preparation method of-SiC stupalith.
Two, background technology
Si
3N
4With SiC all is to use stupalith very widely at present.Si
3N
4Based composites is a kind of as high-temperature structural ceramics, have high temperature resistantly, corrosion-resistant, wear-resistant, anti-wash away, a series of excellent properties such as anti-oxidant behavior, can bear the harsh Working environment that metallic substance and organic polymer material are difficult to bear.But, Si
3N
4Stupalith is the compound based on covalent linkage, even it is at high temperature, the spread coefficient of atom is still very low, therefore, and simple Si
3N
4Stupalith is difficult to be prepared into fine and close high-strength material, must improve its tissue and performance by means of additive.And SiC is ceramic owing to have high sintering temperature, and sintering condition is also relatively harsher, and therefore also needing to add certain sintering aid reduces its sintering temperature, improves its sintering character.At present, Si
3N
4Be widely used in high-temperature material and superhard Materials with High Strength in conjunction with the SiC stupalith, still, in this material, Si
3N
4Exist tangible interfacial configuration between matrix and the SiC particle, the combination at this interface has limited Si
3N
4In conjunction with the further raising of SiC material property, also limited the add-on of SiC, with Si
3N
4Body material is compared, and the reinforced effects of this material is very limited.
Three, summary of the invention
The object of the present invention is to provide a kind of technology simple, AlN-Si with low cost and well behaved
3N
4The preparation method of-SiC stupalith.
The technical scheme that realizes the object of the invention is: a kind of AlN-Si
3N
4The preparation method of-SiC stupalith may further comprise the steps:
1.1 is 1~5: 1~7 with Al powder, Si powder and SiC particle by mass ratio: 3~7 preparation raw material;
1.2 the raw material for preparing is added dehydrated alcohol, ball milling in ball grinder;
1.3 leaving standstill, the powder that ball milling is good after solid-liquid separation, puts into the loft drier drying in air, dry under 60~80 ℃ of temperature;
1.4 dried powder is ground refinement;
1.5 in the powder that ground, add binding agent, carry out granulation by stirring then;
1.6 mixed powder compression moulding through granulation;
1.7 the material base after the compression moulding is carried out drying once more under 100~120 ℃ of temperature;
1.8 the material base that drying is crossed carries out pre-nitrogenize, the ceramic body after the pre-nitrogenize carries out the nitrogenizing reaction sintering and obtains AlN-Si
3N
4-SiC stupalith.
AlN-Si of the present invention
3N
4The preparation method's of-SiC stupalith pre-nitrogenize may further comprise the steps:
2.1 the material base shove charge that drying is crossed, and in stove, leave standstill to guarantee that whole base substrate has the uniform temperature field;
2.2 be warmed up to 400 ℃ with 10~40 ℃/hour heat-up rates, feed minor N
2, and vacuumize, make to keep-0.06 in the stove~-little negative pressure of 0.001MPa;
2.3 after vacuumizing end, with N
2: H
2=80~95: 20~5 volume ratio fed gas, keeps the pressure-fired of 0.001~0.040MPa in the stove, with 20~60 ℃/hour heat-up rates to 500 ℃ insulation 5~10 hours;
2.4 continue to be warmed up to 600 ℃~1000 ℃, be incubated outage after 20~60 hours, close air valve, rely on water-cooled cooling.
AlN-Si of the present invention
3N
4The preparation method's of-SiC stupalith nitrogenizing reaction sintering may further comprise the steps:
3.1 with the ceramic body shove charge after the pre-nitrogenize;
3.2 be warmed up to 400 ℃ with 10~40 ℃/hour heat-up rates, feed minor N
2, and vacuumize, make to keep-0.06 in the stove~-little negative pressure of 0.001MPa;
3.3 after vacuumizing end, with N
2: H
2=80~95: 20~5 volume ratio feeds gas, keeps the pressure-fired of 0.001~0.040MPa in the stove, with 20~60 ℃/hour heat-up rates to 500 ℃;
3.4 in 10~30 hours, furnace temperature is risen to 1000 ℃;
3.5 press N
2: H
2=75~80: 25~20 volume ratio feeds gas, when the stove internal gas pressure begins to descend, is incubated the state that returns to pressure-fired up to the stove internal gas pressure, heats up again;
3.6 temperature continues to be elevated to 1140 ℃, furnace pressure descends, this temperature maintenance 12 hours, and 1200 ℃ of insulations 9 hours, 1240 ℃ of insulations 8 hours, 1280 ℃ of insulations 7 hours, 1300 ℃ of insulations 5 hours;
3.7 temperature is elevated to 1360~1420 ℃, furnace pressure just often begins outage, but can not turn off intake valve, air outlet valve to prevent material base oxidation after the nitrogenize;
3.8 when temperature in the stove is dropped to 800 ℃, turn off intake valve and air outlet valve, rely on the recirculated water cooling.
AlN-Si of the present invention
3N
4The preparation method of-SiC stupalith can carry out pre-nitrogenize and nitrogenizing reaction sintering in the lump, may further comprise the steps:
4.1 the material base shove charge that drying is crossed, and in stove, leave standstill to guarantee that whole base substrate has the uniform temperature field;
4.2 be warmed up to 400 ℃ with 10~40 ℃/hour heat-up rates, feed minor N
2, and vacuumize, make to keep-0.06 in the stove~-little negative pressure of 0.001MPa;
4.3 after vacuumizing end, with N
2: H
2=80~95: 20~5 volume ratio fed gas, keeps the pressure-fired of 0.001~0.040MPa in the stove, with 20~60 ℃/hour heat-up rates to 500 ℃ insulation 5~10 hours;
4.4 continue to be warmed up to 600 ℃~1000 ℃, be incubated and do not cut off the power supply after 20~60 hours, press N
2: H
2=75~80: 25~20 volume ratio feeds gas, when the stove internal gas pressure begins to descend, is incubated the state that returns to pressure-fired up to the stove internal gas pressure, heats up again;
4.5 temperature continues to be elevated to 1140 ℃, furnace pressure descends, this temperature maintenance 12 hours, and 1200 ℃ of insulations 9 hours, 1240 ℃ of insulations 8 hours, 1280 ℃ of insulations 7 hours, 1300 ℃ of insulations 5 hours;
4.6 temperature is elevated to 1360~1420 ℃, furnace pressure just often begins outage, but can not turn off intake valve, air outlet valve to prevent material base oxidation after the nitrogenize;
4.7 when temperature in the stove is dropped to 800 ℃, turn off intake valve and air outlet valve, rely on the recirculated water cooling.
The present invention compared with prior art, its remarkable advantage is: (1) utilizes the AlN-Si of Si powder, Al powder and the preparation of particulate state SiC direct reaction sintering
3N
4-SiC stupalith has not only been simplified the preparation technology of material, and has reduced the preparation cost of material; (2) AlN-Si
3N
4-SiC stupalith and Si
3N
4-SiC stupalith is compared its mechanical property and is had increased significantly, and comprehensive use properties is better; (3) compare AlN-Si with the AlN-SiC stupalith
3N
4-SiC stupalith has significantly reduced sintering temperature, has changed the comparatively harsh present situation of sintering condition, has improved sintering character; (4) at Si
3N
4After adding Al in the SiC material, can utilize Al in the process of reaction sintering, to improve Si with the character of SiC formation sosoloid
3N
4Interfacial configuration between matrix and the SiC particle makes script be tending towards disappearing in the interface clearly, thereby has greatly eliminated boundary defect to effect of material performance.
Four, description of drawings
Fig. 1 is AlN-Si of the present invention
3N
4The preparation method's of-SiC stupalith schema.
Fig. 2 is AlN-Si of the present invention
3N
4The heating process curve of the pre-nitrogenize of preparation method of-SiC stupalith.
Fig. 3 is AlN-Si of the present invention
3N
4Preparation method's nitrogenizing reaction agglomerating heating process curve of-SiC stupalith.
Fig. 4 is AlN-Si of the present invention
3N
4Pre-nitrogenize of the preparation method of-SiC stupalith and the disposable heating process curve of nitrogenizing reaction sintering.
Five, embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail.
In conjunction with Fig. 1, AlN-Si of the present invention
3N
4The preparation method of-SiC stupalith may further comprise the steps:
1.1 is 2: 7: 3 preparation raw material with Al powder, Si powder and SiC particle by mass ratio.
1.2 the raw material for preparing is added dehydrated alcohol, ball milling in ball grinder, dehydrated alcohol did not have powder, treat that gas drains back sealing ball grinder, promptly adopt the mode that adds the dehydrated alcohol ball milling to carry out the refinement and the mixing of powder, material ball ratio is 1: 3, and the ball milling time is 2 hours.
Put into the loft drier drying 1.3 the powder that ball milling is good leaves standstill for some time in air after solid-liquid separation, drying temperature is 80 ℃, is no more than 80 ℃.
1.4 dried powder is ground refinement.
1.5 add the binding agent polyvinyl alcohol in the powder that ground, the concentration of polyvinyl alcohol is 6%, add-on is 10%, carries out granulation by stirring then, and the granulation particle diameter is about 0.5mm.
1.6 the mixed powder through granulation carries out dry-pressing formed under the pressure of 25MPa~250MPa.
1.7 the material base after dry-pressing formed is carried out drying once more, so that get rid of too much moisture in the green compact, under 40~60 ℃ temperature, be dried to water balance earlier when dry, reheat to 120 ℃ is incubated 24 hours.
1.8 the material base that drying is crossed carries out pre-nitrogenize, the ceramic body after the pre-nitrogenize carries out the nitrogenizing reaction sintering and obtains AlN-Si
3N
4-SiC stupalith.
In conjunction with Fig. 2, pre-nitrogenize wherein may further comprise the steps:
The first step, the material base shove charge that drying is crossed, and leaving standstill in stove about 10 hours makes blank adapt to temperature in the stove, to guarantee whole base substrate the uniform temperature field is arranged, and prevents in the temperature-rise period because the cracking of the blank that thermal stresses occurs;
Second step was warmed up to 400 ℃ with 20 ℃/hour heat-up rates, fed minor N
2, and vacuumize, to take out altogether 1.5 hours, per half hour, take out once, makes the little negative pressure of maintenance-0.01MPa in the stove;
The 3rd the step, vacuumize end after, with N
2: H
2=80~95: 20~5, as N
2: H
2=95: 5 volume ratio feeds gas, keeps 0.01 pressure-fired in the stove, goes out in the gas cylinder bubbling phenomenon and keeps constantly and be as the criterion, and too not fierce use nitrogen with 30 ℃/hour heat-up rates to 500 ℃, is incubated 5 hours;
In the 4th step, the volume ratio and the flow of gas remain unchanged, and continue to be warmed up to 1000 ℃, are incubated outage after 20 hours, close air valve, rely on water-cooled cooling.
In conjunction with Fig. 3, nitrogenizing reaction sintering wherein may further comprise the steps:
The first step with the ceramic body shove charge after the pre-nitrogenize, left standstill about 10 hours, made blank adapt to the interior temperature of stove;
Second step was warmed up to 400 ℃ with 20 ℃/hour heat-up rates, fed minor N
2, and vacuumize, to take out altogether 1.5 hours, per half hour, take out once, little negative pressure of maintenance-0.01MPa in the stove, this stage is not incubated;
The 3rd the step, vacuumize end after, the beginning with N
2: H
2=80~95: 20~5, as N
2: H
2=95: 5 ratio feeds gas, keeps the pressure-fired of 0.01MPa in the stove, keeps constantly and is as the criterion to go out in the gas cylinder bubbling phenomenon, does not use nitrogen too intensely, keeps 20 ℃/hour temperature rise rate to 500 ℃;
The 4th step, press in air flow, ratio of gas mixture and the stove to remain unchanged, with 20 hours furnace temperature is risen to 1000 ℃;
The 5th step changed ventilation volume than forming, and suitable increasing feeds the flow of gas, presses N
2: H
2=75~80: 25~20, as N
2: H
2=75: 25 volume ratio feeds gas, when the temperature of reaction furnace pressure begins to descend, because it is different that furnace pressure begins the temperature value that descends at every turn, begin to be incubated the state that returns to pressure-fired up to the stove internal gas pressure from that time that begins to descend, about 1070 ℃ of the temperature that begins to descend as furnace pressure, holding time is 24 hours, heats up again;
In the 6th step, temperature continues to be elevated to 1140 ℃, and furnace pressure descends, this temperature maintenance 12 hours, and 1200 ℃ of insulations 9 hours, 1240 ℃ of insulations 8 hours, 1280 ℃ of insulations 7 hours, 1300 ℃ of insulations 5 hours;
In the 7th step, temperature is elevated to 1360~1420 ℃, and furnace pressure just often begins outage, but can not turn off intake valve, air outlet valve to prevent material base oxidation after the nitrogenize;
The 8th step, when temperature in the stove is dropped to 800 ℃, turn off intake valve and air outlet valve, rely on the recirculated water cooling.
In conjunction with Fig. 4, in addition, AlN-Si of the present invention
3N
4Among the preparation method of-SiC stupalith, if ceramic material base need not machining after pre-nitrogenize, then pre-nitrogenize and nitrogenizing reaction sintering twice technology can be carried out in the lump, may further comprise the steps:
The first step, the material base shove charge that drying is crossed, and in stove, leave standstill to guarantee that whole base substrate has the uniform temperature field;
Second step was warmed up to 400 ℃ with 20 ℃/hour heat-up rates, fed minor N
2, and vacuumize, make the little negative pressure of maintenance-0.01MPa in the stove;
The 3rd the step, vacuumize end after, with N
2: H
2=80~95: 20~5, as N
2: H
2=95: 5 volume ratio fed gas, keeps the pressure-fired of 0.01MPa in the stove, with 30 ℃/hour heat-up rates to 500 ℃ insulation 5 hours;
The 4th step, continue to be warmed up to 1000 ℃, be incubated and do not cut off the power supply after 50 hours, press N
2: H
2=75~80: 25~20, as N
2: H
2=75: 25 volume ratio feeds gas, when the temperature of reaction furnace pressure begins to descend, because it is different that furnace pressure begins the temperature value that descends at every turn, begin to be incubated the state that returns to pressure-fired up to the stove internal gas pressure from that time that begins to descend, about 1070 ℃ of the temperature that begins to descend as furnace pressure, holding time is 24 hours, heats up again;
In the 5th step, temperature continues to be elevated to 1140 ℃, and furnace pressure descends, this temperature maintenance 12 hours, and 1200 ℃ of insulations 9 hours, 1240 ℃ of insulations 8 hours, 1280 ℃ of insulations 7 hours, 1300 ℃ of insulations 5 hours;
In the 6th step, temperature is elevated to 1420 ℃, and furnace pressure just often begins outage, but can not turn off intake valve, air outlet valve to prevent material base oxidation after the nitrogenize;
The 7th step, when temperature in the stove is dropped to 800 ℃, turn off intake valve and air outlet valve, rely on the recirculated water cooling.